Device for taking out power line plug after injection molding

By designing the power cord plug after injection molding, the plug is automatically lifted and removed by using the positioning mechanism and the ejection mechanism, the time-consuming and labor-intensive problem of removing the plug in the prior art is solved, and efficiency is improved.

CN222662550UActive Publication Date: 2025-03-25MIANYANG HIGH-TECH ZONE KEGUANG HONGSHENG WIRES & CABLES CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421028548.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-25
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

In the prior art, when removing the plugs after injection molding is completed, it needs to be pulled out one by one, which is time-consuming and labor-intensive and inefficient.

Method used

A power cord plug injection molding and removal device is designed, including a positioning mechanism and an ejection mechanism, which lifts the plug on the injection molding plate through the lifting assembly and the block for easy removal.

Benefits of technology

It realizes automatic lifting and removing the plug after injection molding is completed, which significantly reduces the operating time and labor intensity of the staff and improves efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222662550U_ABST
    Figure CN222662550U_ABST
Patent Text Reader

Abstract

The utility model discloses a device for taking out a power line plug after injection molding, and relates to the technical field of power line plug injection molding, the plug comprises a wire, a core plate and a plastic shell, a plurality of conductors are arranged on the core plate, and the device is arranged on an operation table of an injection molding machine and comprises a positioning mechanism, an ejection mechanism and a plurality of injection molding plates. A plurality of injection molding grooves are formed in one side of the top of the injection molding plate, and a plurality of inserting holes are formed in the injection molding grooves; the operation table comprises a top plate, a bottom plate and a plurality of side plates, the side plates are arranged between the top plate and the bottom plate, a clamping plate is arranged at the top of the top plate, a clamping groove is formed in the clamping plate, an injection molding plate is placed in the clamping groove, and a plurality of receding grooves penetrating through the top plate are formed in the bottom of the clamping groove and used for receding electric conductors; the positioning mechanism is used for fixing an injection plate; the ejection mechanism is arranged in the operation table and comprises a lifting assembly and a plurality of blocks arranged on the top of the lifting assembly, and the blocks are arranged in the corresponding receding grooves in a matched mode. The plug on the injection molding plate can be conveniently taken out.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of injection molding of power cord plugs, in particular to a device for removing the power cord plugs after injection molding. Background Art

[0002] Figure 1 A power cord plug product is shown, comprising a wire 11, a core plate 12 and a plastic shell 13. The core plate 12 is provided with three conductors 121. The injection molding process of the power cord plug is as follows: the wire is pre-connected with the core plate 12 to obtain a Figure 2 The intermediate product shown; prepare multiple Figure 3 The injection molding plate 21 is provided with a plurality of injection molding grooves 211, and each injection molding groove 211 is provided with three plug holes 212; the staff sequentially places the core plate 12 of the intermediate product into the injection molding groove 211, and inserts the three conductors 121 into the corresponding plug holes 212. The state at this time is as follows Figure 4 As shown, the injection molding plate 21 is placed in an injection molding machine for injection molding to obtain a power cord plug product. The problem is that after the injection molding is completed, the staff takes out the injection molding plate 21 and needs to pull out the plugs one by one, which is time-consuming and laborious. Utility Model Content

[0003] In order to solve the deficiencies of the prior art, the utility model provides a device for removing a power cord plug after injection molding, which facilitates the removal of the plug on the injection molding plate.

[0004] In order to achieve the purpose of this utility model, the following scheme is proposed:

[0005] A device for removing a power cord plug after injection molding. The plug comprises a wire, a core plate and a plastic shell. The core plate is provided with a plurality of conductors. The device is arranged on an operating table of an injection molding machine and comprises a positioning mechanism, an ejection mechanism and a plurality of injection molding plates.

[0006] A plurality of injection molding grooves are arranged on one side of the top of the injection molding plate, and a plurality of plug holes are arranged in the injection molding grooves;

[0007] The operating table includes a top plate, a bottom plate and a plurality of side plates, wherein the plurality of side plates are arranged between the top plate and the bottom plate, a card plate is arranged on the top of the top plate, the card plate is provided with a card slot, the card slot is used to place the injection molding plate, and a plurality of avoidance slots penetrating the top plate are arranged at the bottom of the card slot for avoiding the conductor;

[0008] The positioning mechanism is used to fix the injection molding plate;

[0009] The ejection mechanism is arranged inside the operating table, and comprises a lifting assembly and a plurality of blocks arranged on the top thereof, and the blocks are matched in corresponding avoidance grooves.

[0010] Furthermore, a rectangular frame is provided on the top of the lifting component, a plurality of blocks are provided on the top of the rectangular frame, and the rectangular frame is provided with passages running through both ends thereof.

[0011] Furthermore, the top surface of the card plate is flush with the top surface of the injection molding plate.

[0012] Furthermore, the positioning mechanism includes two sprockets, a chain, a motor and two symmetrically arranged positioning plates. The positioning plate is arranged at the outer end of the injection molding plate and is used to press the injection molding plate. The positioning plate is in a straight line shape and has a bearing at the bottom. The bearing passes through the top plate and is connected to a sprocket. The chain is sleeved on the two sprockets. The chain is located in the channel. The motor is arranged on the side plate through the support plate, and its output shaft is connected to one of the sprockets.

[0013] Furthermore, the top of the block is in close contact with the conductor.

[0014] Furthermore, the card slot is located on one side of the card board, and a flat plate is provided on the top of the top plate. A plurality of grooves are provided on the top of the flat plate. When the injection molded plate is placed in the card slot, the injection molded plate is close to the flat plate, and the wires are placed in the corresponding grooves.

[0015] The beneficial effect of the utility model is that after the injection molding is completed, all the blocks can be lifted by the lifting assembly, thereby lifting the plug on the injection molding plate, making it convenient to remove the plug; after the positioning mechanism is released to fix the injection molding plate, the lifting assembly is used to continue to lift the blocks, thereby lifting the injection molding plate upward, so that the injection molding plate is separated from the card slot, making it convenient for the staff to take away the injection molding plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The product structure diagram of the power cord plug is shown;

[0017] Figure 2 An intermediate product structure diagram showing the connection of wires and core boards;

[0018] Figure 3 A plan view of the injection molded plate is shown;

[0019] Figure 4 A plan view showing the core plate of the intermediate product when placed in the injection molding tank;

[0020] Figure 5 A structural diagram of a take-out device is shown;

[0021] Figure 6 The top structure diagram of the operating table is shown;

[0022] Figure 7 A front view of the take-out device is shown;

[0023] Figure 8 A rectangular frame structure diagram is shown. DETAILED DESCRIPTION

[0024] The plug product obtained after injection molding is as follows Figure 1 As shown, it includes a wire 11, a core board 12 and a plastic shell 13, and three conductors 121 are arranged on the core board 12. Figure 5 As shown, this embodiment provides a device for removing a power cord plug after injection molding. The device is arranged on an operating table 3 of an injection molding machine and includes a positioning mechanism 4, an ejection mechanism 5, and a plurality of injection molding plates 21.

[0025] Specifically, Figure 3 As shown, nine injection grooves 211 are provided on one side of the top of the injection molding plate 21, and three insertion holes 212 are provided in each injection molding groove 211. Before injection molding, the core plate 12 of the intermediate product needs to be placed in the injection molding groove 211, and the three conductors 121 are inserted into the corresponding three insertion holes 212. After the conductors 121 pass through the insertion holes 212, they protrude from the outside of the injection molding plate 21. The purpose of this design is to facilitate the ejection of the conductors 121 under the action of the ejection mechanism 5.

[0026] like Figure 5 , Figure 6 As shown, the operating table 3 includes a top plate 31, a bottom plate 32 and three side plates 33. The three side plates 33 are arranged between the top plate 31 and the bottom plate 32. A card plate 311 is provided on the top of the top plate 31. The card plate 311 is provided with a card slot. The card slot is used to place the injection molding plate 21. Nine avoidance grooves 314 that penetrate the top plate 31 are provided at the bottom of the card slot. One avoidance groove 314 corresponds to three conductors 121 of a core plate 12 and is used to avoid the conductors 121.

[0027] Specifically, the positioning mechanism 4 is used to fix the injection molding plate 21, and the ejection mechanism 5 is arranged inside the operating table 3, including a lifting assembly 51 and nine blocks 52. The lifting assembly 51 can use a lifting rod driven by an oil cylinder, an air cylinder or a hydraulic cylinder. The nine blocks 52 are arranged on the top of the lifting assembly 51. The blocks 52 match the corresponding avoidance grooves 312. When the lifting assembly 51 lifts the nine blocks 52, it is used to lift the plug. In order to reduce the stroke of the block 52 during the up and down movement, the top of the block 52 is close to the conductor 121. There is another purpose of this design: during the injection molding process, the block 52 plays a role in supporting the conductor 121.

[0028] The method of use is as follows: before injection molding, use the positioning mechanism 4 to fix the injection molding plate 21; after injection molding is completed, first use the lifting assembly 51 to lift the nine blocks 52, so as to lift the plug, and stop after the top surface of the block 52 contacts the injection molding plate 21; then release the positioning mechanism 4 from fixing the injection molding plate 21; then use the lifting assembly 51 to continue to lift the nine blocks 52. At this time, the function of the block 52 is to lift the injection molding plate 21 upward, so that the injection molding plate 21 is separated from the slot, making it easier for the staff to take away the injection molding plate 21; because the plug has been pushed out by the block 52 in the early stage, it is easy for the staff to remove the plug on the injection molding plate 21. The specific operation is: the staff holds the injection molding plate 21 with one hand, and collects all the wires 11 with the other hand, and lifts the wires 11 upward, so that all the plugs on the injection molding plate 21 can be easily removed.

[0029] In the prior art, there are many ways to implement the positioning mechanism 4. The implementation method of this embodiment is as follows: Figure 5 , Figure 7 As shown, the top surface of the clamping plate 311 is flush with the top surface of the injection molding plate 21, the positioning mechanism 4 includes two sprockets 42, a chain 43, a motor 44 and two symmetrically arranged positioning plates 41, the positioning plate 41 is arranged at the outer end of the injection molding plate 21, and is used to press the injection molding plate 21, the positioning plate 41 is a straight line, and a bearing 411 is provided at the bottom thereof, the bearing 411 passes through the top plate 31 and is connected to a sprocket 42, the chain 43 is sleeved on the two sprockets 42, the motor 44 is arranged on the side plate 33 through the support plate, and the output shaft of the motor 44 is connected to one of the sprockets 42.

[0030] The positioning mechanism 4 is used as follows: when it is necessary to release the positioning mechanism 4 from fixing the injection molding plate 21, the motor 44 drives one of the sprockets 42 to rotate 90°, and under the action of the chain 43, the other sprocket 42 is driven to rotate 90°, thereby causing both positioning plates 41 to rotate 90°, thereby detaching from the injection molding plate 21.

[0031] In order to prevent the chain 43 from interfering with the moving tracks of the nine blocks 52, the present embodiment adopts the following measures: Figure 7 , Figure 8 As shown, a rectangular frame 53 is provided on the top of the lifting assembly 51 , and nine blocks 52 are provided on the top of the rectangular frame 53 . The rectangular frame 53 is provided with channels 531 running through both ends thereof, and the chain 43 is located in the channels 531 .

[0032] In order to facilitate the placement of the wire 11, the present embodiment also takes the following measures: Figure 5 , Figure 6As shown, a flat plate 312 is also provided on the top of the top plate 31, and a slot is located on the side of the slot 311 facing the flat plate 312. Nine grooves 313 are provided on the top of the flat plate 312. When the injection molding plate 21 is placed in the slot, the injection molding plate 21 is close to the flat plate 312, and the flat plate 312 serves to limit the injection molding plate 21. The wires 11 are placed in the corresponding grooves 313.

[0033] The above embodiments are only used to illustrate the technical ideas and features of the utility model, and are not intended to be the only or limit the utility model. Those skilled in the art should understand that various changes or equivalent replacements made to the utility model without departing from the scope of the utility model are within the scope of protection of the utility model.

Claims

1. A device for removing a power cord plug after injection molding, the plug comprising a wire (11), a core plate (12) and a plastic shell (13), a plurality of conductors (121) being arranged on the core plate (12), characterized in that: The device is arranged on an operating table (3) of an injection molding machine, and comprises a positioning mechanism (4), an ejection mechanism (5), and a plurality of injection molding plates (21); A plurality of injection molding grooves (211) are provided on one side of the top of the injection molding plate (21), and a plurality of insertion holes (212) are provided in the injection molding grooves (211); The operating table (3) comprises a top plate (31), a bottom plate (32) and a plurality of side plates (33); the plurality of side plates (33) are arranged between the top plate (31) and the bottom plate (32); a card plate (311) is arranged on the top of the top plate (31); the card plate (311) is provided with a card slot, the card slot is used to place the injection molding plate (21); a plurality of avoidance grooves (314) penetrating the top plate (31) are arranged at the bottom of the card slot for avoiding the conductor (121); The positioning mechanism (4) is used to fix the injection molding plate (21); The ejection mechanism (5) is arranged inside the operating table (3), and comprises a lifting assembly (51) and a plurality of blocks (52) arranged on the top thereof, wherein the blocks (52) are matched in corresponding avoidance grooves (314).

2. The device for removing the power cord plug after injection molding according to claim 1, characterized in that: A rectangular frame (53) is provided on the top of the lifting component (51), a plurality of blocks (52) are provided on the top of the rectangular frame (53), and the rectangular frame (53) is provided with channels (531) running through both ends thereof.

3. The device for removing the power cord plug after injection molding according to claim 2, characterized in that: The top surface of the clamping plate (311) is flush with the top surface of the injection molding plate (21).

4. The device for removing the power cord plug after injection molding according to claim 3, characterized in that: The positioning mechanism (4) comprises two sprocket wheels (42), a chain (43), a motor (44) and two symmetrically arranged positioning plates (41). The positioning plate (41) is arranged at the outer end of the injection molding plate (21) and is used to press the injection molding plate (21). The positioning plate (41) is in a straight line shape and has a bearing (411) at its bottom. The bearing (411) passes through the top plate (31) and is connected to a sprocket wheel (42). The chain (43) is sleeved on the two sprocket wheels (42). The chain (43) is located in the channel (531). The motor (44) is arranged on the side plate (33) through a support plate, and its output shaft is connected to one of the sprocket wheels (42).

5. The device for removing the power cord plug after injection molding according to claim 1, characterized in that: The top of the block (52) is in close contact with the conductor (121).

6. The device for removing the power cord plug after injection molding according to claim 1, characterized in that: The card slot is located on one side of the card plate (311), a flat plate (312) is further provided on the top of the top plate (31), a plurality of grooves (313) are provided on the top of the flat plate (312), and when the injection molding plate (21) is placed in the card slot, the injection molding plate (21) is closely attached to the flat plate (312), and the wires (11) are placed in the corresponding grooves (313).