Vacuum packaging device for common rebound cotton production

By designing a vacuum packaging device for resilience cotton production including vacuum pumping structure, sorting structure and discharge structure, the problem of poor vacuum effect is solved and efficient sealing and packaging is achieved.

CN222663885UActive Publication Date: 2025-03-25JIANGSU GUIQI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421350333.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-25
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the prior art, when packaging is performed by using a vacuum packaging device, it is easy to cause gas to enter when the vacuum exhaust head is drawn out, resulting in poor vacuum effect.

Method used

A vacuum packaging device for the production of ordinary resilience cotton is designed, including a conveyor belt, a vacuum pumping structure, a sorting structure and a discharge structure. The vacuum pumping structure drives the installation plate to move through an electric push rod, and seals the vacuum bag with abutment plate and heat seal strip to ensure the vacuum state.

Benefits of technology

The problem of poor vacuum effect is effectively solved. Through the combination of electric push rod and heat sealing strip, the sealing state of the vacuum bag is ensured and the packaging efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of springback cotton production devices, and particularly relates to a vacuum packaging device for common springback cotton production, which comprises a conveyor belt, a vacuum pumping structure mounted in the middle of the top surface of the conveyor belt, a sorting structure arranged on the right side of the vacuum pumping structure, and a discharging structure arranged on the right side of the conveyor belt. The vacuum pumping structure comprises a vacuum unit and a sealing unit, the sealing unit comprises an electric push rod, a damping rod is mounted at the top of one side, away from the electric push rod, of a mounting plate, an abutting plate is connected to one end, away from the mounting plate, of the damping rod, a sealing plate is mounted at the bottom of one end, away from the electric push rod, of the mounting plate, and a heat sealing strip is mounted in the middle of the sealing plate. According to the vacuum packaging device for common rebound cotton production, when an air exhaust head is used for vacuumizing, an electric push rod is started to drive a mounting plate to move, so that the top of a vacuum bag is sealed through two abutting plates, and after vacuumizing, the electric push rod continues to be used for driving two heat sealing strips to conduct thermoplastic sealing on the vacuum bag; therefore, the sealing state is effectively ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of rebound cotton production devices, in particular to a vacuum packaging device for ordinary rebound cotton production. Background Art

[0002] Rebound cotton refers to slow rebound sponge, also known as inert sponge, slow elastic cotton, zero pressure sponge. According to different processes, it can be divided into polyether foaming series and MDI molding series. In the prior art, when rebound cotton is produced, it is often vacuum packaged to reduce its floor space and the size of the space occupied, so as to facilitate its transportation, etc., similar to stuffed items such as plush toys.

[0003] In the prior art, since plush toys have a lot of internal fillings, a vacuum pump is needed to perform vacuum treatment on the plush toys to reduce their overall volume. However, when the vacuum pump is performing vacuuming, mechanical vibrations will be generated. These vibrations will be transmitted to the pump casing and the surrounding environment, causing noise and affecting the health of the staff.

[0004] For example, a vacuum device for plush toy production and packaging disclosed in Chinese patent CN220743466U is provided, which places the plush toy in a vacuum bag, and then places the vacuum bag between the mounting frames, places the suction head in the vacuum bag, and then starts the two second hydraulic rods to move the pressing blocks relatively, thereby squeezing and sealing the opening of the vacuum bag through two rubber pads, and then pulls the restraining belt, and then clamps the clamping rod on the clamping block to limit the clamping rod, thereby fixing the plush toy on the base through the restraining belt, and after starting the vacuum pump, the suction head, the suction pipe and the connecting pipe are used together to The air in the vacuum bag is evacuated to put it in a vacuum state. The support block and the connecting pipe are used together to avoid shaking of the suction head. The first hydraulic rod is started to drive the hot pressing plate to move relatively, and the vacuum bag is hot-pressed and sealed to complete the packaging. When the vacuum pump is in operation, the damper and the spring are used together to reduce shock and buffer the mounting table, thereby reducing shock and buffering the vacuum pump. The noise generated by the vacuum pump can be isolated through the outer shell, and the noise can be absorbed by the sound-absorbing cotton to reduce the reflection and propagation of the noise, thereby reducing the impact of the noise on the surrounding environment and personnel.

[0005] However, when the vacuum packaging device is used for packaging in the prior art, it is easy for gas to enter when the vacuum exhaust head is pulled out, resulting in a poor vacuum effect.

[0006] For this reason, we urgently need to provide a vacuum packaging device for producing ordinary rebound cotton. Utility Model Content

[0007] The purpose of the utility model is to provide a vacuum packaging device for the production of ordinary rebound cotton, so as to solve the problem that when the vacuum packaging device is used for packaging in the prior art proposed in the above-mentioned background technology, gas easily enters when the vacuum exhaust head is pulled out, thereby resulting in a poor vacuum effect.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vacuum packaging device for ordinary rebound cotton production, comprising a conveyor belt, a vacuum pumping structure is installed in the middle of the top surface of the conveyor belt, a sorting structure is arranged on the right side of the vacuum pumping structure, and a discharging structure is arranged on the right side of the conveyor belt.

[0009] The vacuum pumping structure includes a vacuum unit and a sealing unit.

[0010] The sealing unit includes an electric push rod, a mounting plate is installed at the output end of the electric push rod, a damping rod is installed at the top of the mounting plate away from the electric push rod, an abutment plate is connected to the end of the damping rod away from the mounting plate, a sealing plate is installed at the bottom of the end of the mounting plate away from the electric push rod, and a heat sealing strip is installed in the middle of the sealing plate.

[0011] Preferably, the vacuum unit includes a vacuum frame, a vacuum pump is installed in the middle of the top surface of the vacuum frame, an exhaust pipe is connected to the middle of the left side of the vacuum pump, an exhaust head is connected to the end of the exhaust pipe away from the vacuum pump, a lifting plate is installed on the outer surface of the exhaust pipe near the exhaust head, and a hydraulic cylinder is connected to the middle of the top surface of the lifting plate near the right end.

[0012] Preferably, the electric push rod is installed at the middle of the front and back of the vacuum frame, the bottom of the vacuum frame is fixedly connected to the middle of the top of the conveyor belt, the top of the hydraulic cylinder is connected to the bottom of the top of the vacuum frame, and the output end of the hydraulic cylinder is connected to the top of the lifting plate. The heat sealing strip is installed at the bottom of the abutment plate, and the heat sealing strip is used to seal the vacuum bag after the abutment plate is used to seal, which can effectively ensure the vacuum state.

[0013] Preferably, the sorting structure includes a sorting rack, an asynchronous motor is installed in the middle of the right side of the sorting rack near the top, the output end of the asynchronous motor is connected to a rotating wheel, a toggle rod is installed on the outer surface of the rotating wheel, and a sorting plate is installed in the middle of the back side of the sorting rack near the bottom.

[0014] Preferably, the bottom surface of the sorting rack is fixedly connected to the right end of the top surface of the conveyor belt, a rectangular through hole is provided at the bottom middle end of the back of the sorting rack, and the front of the sorting plate is fixedly connected to the right end of the back of the conveyor belt. The toggle rod is made of rubber, and the size of the sorting plate is adapted to the size of the rectangular through hole provided on the back of the sorting rack.

[0015] Preferably, the discharging structure includes a rotating shaft, and the two rotating shafts are connected to a discharging plate at one end close to each other, a connecting piece 1 is installed in the middle of the bottom surface of the discharging plate, the bottom of the connecting piece 1 is connected to a hydraulic cylinder 2, the bottom of the hydraulic cylinder 2 is installed with a connecting piece 2, the bottom surface of the connecting piece 2 is installed with a sliding rod, and the left end of the outer surface of the sliding rod is connected to a sliding groove.

[0016] Preferably, the two rotating shafts are connected to the right end of the top of the conveyor belt at one end away from each other, the sliding groove is fixedly connected to the right end of the middle part of the bottom surface of the conveyor belt, and the left end of the outer surface of the sliding rod is slidably connected to the inner wall of the rectangular groove opened at the right end of the middle part of the bottom surface of the conveyor belt. The left end of the sliding rod is slidably connected to the inner wall of the sliding groove, and the first connector and the second connector are movable connectors.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The vacuum packaging device for the production of ordinary resilient cotton, through the setting of the vacuum pumping structure, when the vacuum head is used for vacuuming, the electric push rod is started to drive the mounting plate to move, so that the top of the vacuum bag is sealed by two abutment plates. After vacuuming, the electric push rod is continued to drive the two heat sealing strips to perform thermoplastic sealing on the vacuum bag, so as to effectively ensure the sealing state.

[0019] 2. The vacuum packaging device for ordinary rebound cotton production starts the asynchronous motor to drive the rotating wheel and the toggle rod to rotate through the setting of the sorting structure and the discharging structure, so that the rebound cotton that fails the vacuum packaging can be toggled so that it can be separated and reprocessed through the sorting plate. By adjusting the telescopic length of the hydraulic cylinder 2, and utilizing the rotation angles of the connecting piece 1 and the connecting piece 2, and the sliding of the sliding rod in the sliding groove, the angle of the discharging plate can be changed, which is convenient for discharging the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the appearance of the utility model;

[0021] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0022] Figure 3 This is an enlarged view of the vacuum pumping structure of the utility model;

[0023] Figure 4 It is an enlarged view of the discharging structure of the utility model.

[0024] In the figure: 1, conveyor belt; 101, vacuum rack; 102, vacuum pump; 103, exhaust pipe; 104, exhaust head; 105, lifting plate; 106, hydraulic cylinder; 107, electric push rod; 108, mounting plate; 109, damping rod; 110, sealing plate; 111, heat sealing strip; 112, abutment plate; 201, sorting rack; 202, asynchronous motor; 203, rotating wheel; 204, toggle rod; 205, sorting plate; 301, rotating shaft; 302, discharge plate; 303, connecting piece 1; 304, hydraulic cylinder 2; 305, connecting piece 2; 306, sliding rod; 307, sliding groove. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution: Example 1

[0027] A vacuum packaging device for producing ordinary elastic cotton comprises a conveyor belt 1, a vacuum pumping structure is installed in the middle of the top surface of the conveyor belt 1, a sorting structure is arranged on the right side of the vacuum pumping structure, and a discharging structure is arranged on the right side of the conveyor belt 1.

[0028] The vacuum pumping structure includes a vacuum unit and a sealing unit. The sealing unit includes an electric push rod 107. A mounting plate 108 is installed at the output end of the electric push rod 107. A damping rod 109 is installed at the top of the mounting plate 108 away from the electric push rod 107. An abutment plate 112 is connected to the end of the damping rod 109 away from the mounting plate 108. A sealing plate 110 is installed at the bottom of the end of the mounting plate 108 away from the electric push rod 107. A heat sealing strip 111 is installed in the middle of the sealing plate 110. The vacuum unit includes a vacuum frame 101. A vacuum pump 102 is installed in the middle of the top surface of the vacuum frame 101. An exhaust pipe 103 is connected to the middle of the left side of the vacuum pump 102. An exhaust head 104 is connected to the end of the exhaust pipe 103 away from the vacuum pump 102. A lifting plate 105 is installed on the outer surface of the exhaust pipe 103 near the exhaust head 104. A hydraulic cylinder 106 is connected to the middle of the top surface of the lifting plate 105 near the right end.

[0029] The electric push rod 107 is installed on the front and back middle of the vacuum frame 101, the bottom surface of the vacuum frame 101 is fixedly connected to the middle of the top surface of the conveyor belt 1, the top of the hydraulic cylinder 106 is connected to the bottom of the top surface of the vacuum frame 101, and the output end of the hydraulic cylinder 106 is connected to the top surface of the lifting plate 105.

[0030] Through the setting of the vacuum pumping structure, when the vacuum head 104 is used for vacuuming, the electric push rod 107 is started to drive the mounting plate 108 to move, so that the top of the vacuum bag is sealed by the two abutment plates 112. After vacuuming, the electric push rod 107 is continued to drive the two heat sealing strips 111 to perform thermoplastic sealing on the vacuum bag, thereby effectively ensuring the sealing state.

[0031] When producing and packaging the rebound cotton, the rebound cotton is placed in a sealed bag and conveyed by the conveyor belt 1. When it enters the middle of the bottom surface of the vacuum rack 101, the hydraulic cylinder 106 is started to drive the lifting plate 105 to continue to be screwed down, so that the vacuum head 104 extends into the vacuum bag, the vacuum pump 102 is started to evacuate the vacuum bag using the vacuum pipe 103, and the electric push rod 107 is started at the same time to drive the abutment plate 112 to abut and seal the top of the vacuum bag, and the stress of the damping rod 109 is used to seal it. After the vacuum pumping is completed, the electric push rod 107 is continued to be started to drive the two sealing plates 110 to approach each other, so that the vacuum bag is thermoplastically sealed using the heat sealing strip 111, effectively ensuring the sealing state of the vacuum bag. Example 2

[0032] On the basis of the first embodiment, the sorting structure includes a sorting frame 201, an asynchronous motor 202 is installed near the top in the middle of the right side of the sorting frame 201, a rotating wheel 203 is connected to the output end of the asynchronous motor 202, a toggle rod 204 is installed on the outer surface of the rotating wheel 203, and a sorting plate 205 is installed near the bottom in the middle of the back of the sorting frame 201. The bottom surface of the sorting frame 201 is fixedly connected to the right end of the top surface of the conveyor belt 1, a rectangular through hole is provided at the bottom of the middle of the back of the sorting frame 201, and the front of the sorting plate 205 is fixedly connected to the right end of the back of the conveyor belt 1.

[0033] The discharging structure includes a rotating shaft 301, and the two rotating shafts 301 are connected to a discharging plate 302 at one end close to each other, and a connecting piece 1 303 is installed in the middle of the bottom surface of the discharging plate 302, and a hydraulic cylinder 2 304 is connected to the bottom of the connecting piece 1 303, and a connecting piece 2 305 is installed at the bottom of the hydraulic cylinder 2 304, and a sliding rod 306 is installed on the bottom surface of the connecting piece 2 305, and a sliding groove 307 is connected to the left end of the outer surface of the sliding rod 306. The two rotating shafts 301 are connected to the right end of the top of the conveyor belt 1 at one end away from each other, and the sliding groove 307 is fixedly connected to the right end of the middle part of the bottom surface of the conveyor belt 1, and the left end of the outer surface of the sliding rod 306 is slidably connected to the inner wall of the rectangular groove opened at the right end of the middle part of the bottom surface of the conveyor belt 1.

[0034] By setting up the sorting structure and the discharging structure, the asynchronous motor 202 is started to drive the rotating wheel 203 and the toggle rod 204 to rotate, so that the unqualified rebound cotton in the vacuum packaging can be toggled, so that it can be separated and reprocessed through the sorting plate 205. By adjusting the telescopic length of the hydraulic cylinder 2 304, and utilizing the rotation angle of the connecting piece 1 303 and the connecting piece 2 305, and the sliding of the sliding rod 306 in the sliding groove 307, the angle of the discharging plate 302 can be changed, so as to facilitate the discharging of the product.

[0035] After vacuum sealing, the conveyor belt 1 is used to continue to convey the vacuum-sealed rebound cotton to the bottom of the sorting rack 201, and the asynchronous motor 202 is used to drive the rotating wheel 203 and the toggle rod 204 to rotate, so that the height difference between the qualified and unqualified seals and the rotation of the toggle rod 204 can be used to toggle the unqualified products so that they enter the top of the sorting plate 205 through the rectangular through hole opened in the middle of the back of the sorting rack 201, so that the unqualified products can be reprocessed, and the qualified products are discharged by the discharge plate 302. When discharging, the telescopic length of the hydraulic cylinder 2 304 is adjusted, so that the angle adjustment of the connecting piece 1 303 and the connecting piece 2 305 and the sliding of the sliding rod 306 in the sliding groove 307 can be used to change the discharge angle of the discharge plate 302, so as to better discharge the products.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A vacuum packaging device for ordinary elastic cotton production, comprising a conveyor belt (1), characterized in that: A vacuum pumping structure is installed in the middle of the top surface of the conveyor belt (1), a sorting structure is arranged on the right side of the vacuum pumping structure, and a discharging structure is arranged on the right side of the conveyor belt (1); The vacuum pumping structure includes a vacuum unit and a sealing unit; The sealing unit comprises an electric push rod (107), a mounting plate (108) being mounted on the output end of the electric push rod (107), a damping rod (109) being mounted on the top of a side of the mounting plate (108) away from the electric push rod (107), an abutment plate (112) being connected to an end of the damping rod (109) away from the mounting plate (108), a sealing plate (110) being mounted on the bottom of an end of the mounting plate (108) away from the electric push rod (107), and a heat sealing strip (111) being mounted in the middle of the sealing plate (110).

2. A vacuum packaging device for ordinary elastic cotton production according to claim 1, characterized in that: The vacuum unit comprises a vacuum frame (101), a vacuum pump (102) is installed in the middle of the top surface of the vacuum frame (101), a vacuum pipe (103) is connected to the middle of the left side of the vacuum pump (102), an end of the vacuum pipe (103) away from the vacuum pump (102) is connected to a vacuum head (104), a lifting plate (105) is installed on the outer surface of the vacuum pipe (103) near the vacuum head (104), and a hydraulic cylinder (106) is connected to the middle of the top surface of the lifting plate (105) near the right end.

3. A vacuum packaging device for ordinary elastic cotton production according to claim 2, characterized in that: The electric push rod (107) is installed on the front and back middle parts of the vacuum frame (101); the bottom surface of the vacuum frame (101) is fixedly connected to the middle part of the top surface of the conveyor belt (1); the top of the hydraulic cylinder (106) is connected to the bottom of the top surface of the vacuum frame (101); and the output end of the hydraulic cylinder (106) is connected to the top surface of the lifting plate (105).

4. A vacuum packaging device for ordinary elastic cotton production according to claim 1, characterized in that: The sorting structure comprises a sorting frame (201), an asynchronous motor (202) is installed in the middle of the right side of the sorting frame (201) near the top, the output end of the asynchronous motor (202) is connected to a rotating wheel (203), a toggle rod (204) is installed on the outer surface of the rotating wheel (203), and a sorting plate (205) is installed in the middle of the back side of the sorting frame (201) near the bottom.

5. A vacuum packaging device for producing common elastic cotton according to claim 4, characterized in that: The bottom surface of the sorting frame (201) is fixedly connected to the right end of the top surface of the conveyor belt (1), a rectangular through hole is provided at the bottom middle end of the back surface of the sorting frame (201), and the front surface of the sorting plate (205) is fixedly connected to the right end of the back surface of the conveyor belt (1).

6. A vacuum packaging device for ordinary elastic cotton production according to claim 1, characterized in that: The discharging structure comprises a rotating shaft (301), two rotating shafts (301) are connected to a discharging plate (302) at one end close to each other, a connecting piece 1 (303) is installed in the middle of the bottom surface of the discharging plate (302), the bottom of the connecting piece 1 (303) is connected to a hydraulic cylinder 2 (304), the bottom of the hydraulic cylinder 2 (304) is installed with a connecting piece 2 (305), the bottom surface of the connecting piece 2 (305) is installed with a sliding rod (306), and the left end of the outer surface of the sliding rod (306) is connected to a sliding groove (307).

7. A vacuum packaging device for producing common elastic cotton according to claim 6, characterized in that: The two rotating shafts (301) are connected to the right end of the top of the conveyor belt (1) at one end away from each other, the sliding groove (307) is fixedly connected to the right end of the middle part of the bottom surface of the conveyor belt (1), and the left end of the outer surface of the sliding rod (306) is slidably connected to the inner wall of the rectangular groove provided at the right end of the middle part of the bottom surface of the conveyor belt (1).

Citation Information

Patent Citations

  • Vacuumizing device for producing and packaging stuffed toys

    CN220743466U