Error-proofing detection device for fixed long and short edges below lead-acid storage battery tank body
By installing an anti-error detection device on the lead-acid battery assembly production line, the waste problem caused by wrong direction during the drilling process of the battery tank body is solved, and more efficient production and lower waste rate are achieved.
Patent Information
- Application Number
- CN202420758585.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-12
AI Technical Summary
During the assembly and production of lead-acid battery, holes in the battery tank are prone to be placed in the wrong direction, resulting in the abandonment of the battery tank.
A fixed length and short edge error prevention detection device under the lead-acid battery tank body is designed. Through the conveying device composed of the first cylinder, the second cylinder, the third cylinder, the plastic pad plate, the first plastic washer and the second plastic washer, the conveying direction of the battery tank body is detected to ensure that it is in the correct direction before drilling.
It effectively prevents the waste caused by mis-arrangement during the drilling process of the battery tank, and improves production efficiency and product utilization.
Smart Images

Figure CN222664656U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead-acid battery manufacturing equipment, and in particular relates to a fixed long and short side error prevention detection device under a lead-acid battery tank. Background Art
[0002] During the assembly and production of lead-acid batteries, holes need to be punched in each cell of the battery tank to serve as the connection channel for the internal pole groups of the tank. A total of six cells need to have five holes, two holes on the lower fixed long side of the tank, and three holes on the short side. During the punching process, the battery tank is easily misplaced, resulting in three holes on the lower fixed long side and two holes on the short side, causing the battery tank to be discarded. Summary of the invention
[0003] The utility model aims to overcome the above-mentioned shortcomings of the existing slot punching and provide a fixed long and short side error-proof detection device under the lead-acid battery slot, which effectively prevents the battery slot from being scrapped due to wrong direction during the battery slot punching process.
[0004] The technical solution of the utility model is: a fixed long and short side error prevention detection device under a lead-acid battery tank body, installed on a conveying device in front of a battery tank body punching station, and characterized in that: it is composed of a first cylinder, a second cylinder, a third cylinder, a plastic pad, a first plastic washer and a second plastic washer; wherein, the first cylinder is installed on a first tank body side track of the conveying device, and the first plastic washer is installed on the first cylinder; the second cylinder is installed on a second tank body side track of the conveying device, and the plastic pad is installed on the second cylinder; the third cylinder is installed on a tank body bottom track below the first tank body side track of the conveying device, and the second plastic washer is installed on the third cylinder.
[0005] When the first cylinder described in the technical solution of the utility model is in an extended state, the first plastic gasket is located on the front side of the battery container body on the conveying device.
[0006] When the second cylinder described in the technical solution of the utility model is in an extended state, the plastic pad is located on the side of the battery trough body on the conveying device, and the distance between the plastic pad and the side track of the first trough body is equal to the distance between the two sides of the battery trough body.
[0007] When the third cylinder described in the technical solution of the utility model is in the extended state, the second plastic gasket is located in the notch of the fixed end portion under the short side of the battery container.
[0008] The plastic pad, the first plastic washer and the second plastic washer described in the technical solution of the utility model are plastic pads, the first plastic washer and the second plastic washer are made of elastic materials.
[0009] The plastic pad described in the technical solution of the utility model is in the shape of a rectangle; the first plastic washer and the second plastic washer are in the shape of a cylinder.
[0010] The first cylinder described in the technical solution of the utility model is fixed to the side rail of the first tank body by bolts; the second cylinder is fixed to the side rail of the second tank body by bolts; and the third cylinder is fixed to the bottom rail of the tank body by bolts.
[0011] The first cylinder, the second cylinder and the third cylinder described in the technical solution of the utility model are connected to the gas source.
[0012] The technical solution of the utility model also includes a detection control device, which is used to control the first cylinder to extend to block the battery slot and retract to let the battery slot pass, control the second cylinder to extend to laterally push the battery slot and retract to let the battery slot pass, control the third cylinder to extend to a fixed position under the long side or a fixed notch position under the short side, and determine whether the battery slot is in the correct punching and conveying direction.
[0013] The first trough body side rail and the second trough body side rail described in the technical solution of the utility model are composed of a trough body frame, roller shafts evenly distributed in the trough body frame, and rollers installed on the roller shafts.
[0014] The utility model adopts a lead-acid battery tank body fixed long and short side error prevention detection device composed of a first cylinder, a second cylinder, a third cylinder, a plastic pad, a first plastic washer and a second plastic washer, which is installed on a conveying device in front of a battery tank body punching station, wherein the first cylinder is installed on a first tank body side track of the conveying device, the first plastic washer is installed on the first cylinder, the second cylinder is installed on a second tank body side track of the conveying device, the plastic pad is installed on the second cylinder, the third cylinder is installed on a tank body bottom track below the first tank body side track of the conveying device, and the second plastic washer is installed on the third cylinder, so when the battery tank body to be punched is conveyed to the punching station, When the battery cell is on the conveying device, with the assistance of the detection and control device, the telescopic rod of the first cylinder is controlled to extend to prevent the cell body from moving forward, and then the telescopic rod of the second cylinder is controlled to extend to push the battery cell body to the side of the first cylinder. At this time, the telescopic rod of the third cylinder is controlled to extend and extend to the lower fixed position of the battery cell body. If the lower fixation is the short side lower fixation, the second plastic washer is located at the notch position of the short side lower fixation, and it can be judged that the conveying direction of the battery cell body is correct. If the lower fixation is the long side lower fixation, the second plastic washer is located at the long side lower fixed position, and the extended length is less than the extended length of the short side lower fixed notch position, and it can be judged that the conveying direction of the battery cell body is incorrect, so as to correct it to the correct conveying direction.
[0015] The utility model has the characteristic of being able to detect online whether the battery tank body in front of the punching station is in the correct punching direction, and is mainly used for error-proof detection of the fixed long and short sides under the lead-acid battery tank body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The structure of the utility model is shown in FIG. Figure 1 .
[0017] Figure 2 The structure of the utility model is shown in FIG. Figure 2 .
[0018] Figure 3 It is a structural schematic diagram of the first cylinder and the first gasket of the utility model.
[0019] Figure 4 It is a structural schematic diagram of the second cylinder and the plastic pad of the utility model.
[0020] Figure 5 It is a structural schematic diagram of the third cylinder and the second plastic gasket of the utility model.
[0021] Markings in the figure: 1-first cylinder; 2-second cylinder; 3-third cylinder; 4-plastic pad; 5-first plastic washer; 6-second plastic washer; 7-battery tank; 8-first tank side rail; 9-second tank side rail; 10-tank bottom rail; 11-first telescopic rod; 12-second telescopic rod; 13-long side lower fixation; 14-short side lower fixation. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings.
[0023] like Figures 1 to 5 As shown, an embodiment of a fixed long and short side error-proof detection device under a lead-acid battery tank body is mainly composed of a first cylinder 1, a first plastic washer 5, a second cylinder 2, a plastic pad 4, a third cylinder 3 and a second plastic washer 6, and is installed on a conveying device in front of a battery tank body punching station.
[0024] The first cylinder 1 is fixed to the first tank body side rail 8 on one side of the short side of the tank body by bolts, the first plastic washer 5 is installed and fixed on the first telescopic rod 11 of the first cylinder 1, and the first cylinder 1 is connected to the gas source. When the first cylinder 1 is in the extended state, the first plastic washer 5 is located on the front side of the battery tank body 7 on the conveying device. The first plastic washer 5 is a first plastic washer made of elastic material to prevent the battery tank body from being scratched, and the first plastic washer 5 is cylindrical.
[0025] The second cylinder 2 is fixed to the second tank body side rail 9 on one side of the set tank body long side by bolts, the plastic pad 4 is installed and fixed on the telescopic rod of the second cylinder 2, and the second cylinder 2 is connected to the gas source. When the second cylinder 2 is in the extended state, the plastic pad 4 is located on the side of the battery tank body 7 on the conveyor, and the distance between the plastic pad 4 and the first tank body side rail 8 is equal to the distance between the two sides of the battery tank body 7. The plastic pad 4 is a plastic pad made of elastic material to prevent the battery tank body from being scratched, and the plastic pad 4 is in the shape of a rectangular body.
[0026] The third cylinder 3 is fixed to the bottom rail 10 of the tank body below the side rail 8 of the first tank body by bolts, and the second plastic washer 6 is installed and fixed on the second telescopic rod 12 of the third cylinder 3, and the third cylinder 3 is connected to the gas source. When the third cylinder 3 is in the extended state, the second plastic washer 6 is located in the notch at the end of the fixed 14 under the short side of the battery tank body 7. The second plastic washer 6 is a second plastic washer made of elastic material to prevent the battery tank body from being scratched, and the second plastic washer 6 is cylindrical.
[0027] It may also include a detection control device for controlling the first cylinder 1 to extend to block the battery slot 7 and retract to let the battery slot 7 pass, controlling the second cylinder 2 to extend to laterally push the battery slot 7 and retract to let the battery slot 7 pass, controlling the third cylinder 3 to extend to the fixed position 13 under the long side or the notch position of the fixed position 14 under the short side, and judging whether the battery slot 7 is in the correct punching and conveying direction.
[0028] The first trough body side rail 8 and the second trough body side rail 9 are composed of a trough body frame, a roller shaft and rollers, wherein the opening side of the trough body frame faces inward, the roller shafts are evenly distributed vertically and fixed between the upper and lower surfaces of the trough body frame, and the rollers are long cylindrical and rotatably mounted on the roller shafts.
[0029] The long side bottom is fixed to the full side bottom. Figure 1 As shown, the short side lower fixing is fixed on both sides of the slot body with notches. Figure 2 As shown. Before the battery trough 7 is transferred to the punching station, the first telescopic rod 11 of the first cylinder 1 extends to prevent the battery trough 7 from moving forward, and then the telescopic rod of the second cylinder 2 extends to push the battery trough 7 to the side of the first cylinder 1. At this time, after the second telescopic rod 12 of the third cylinder 3 is extended, the second plastic gasket 6 is set with a fixed extension length at the fixed notch under the short side of the trough. When the short side of the battery trough 7 is fixed toward the side of the third cylinder 3, it can be fully extended just to the fixed notch under the short side of the battery trough 7. When the long side of the battery trough 7 is fixed toward the side of the third cylinder 3, there is no notch on both sides of the long side, and the second telescopic rod 12 of the third cylinder 3 cannot be fully extended.
[0030] Figure 1To ensure that the battery tank is placed in the correct direction, the long side is fixed to the side of the second cylinder 2, and the short side is fixed to the side of the third cylinder 3. At this time, the telescopic rods of the first cylinder 1 and the second cylinder 2 are extended in sequence to fix the battery tank 7, and the second telescopic rod 12 of the third cylinder 3 is fully extended to the fixed notch under the short side of the battery tank 7. After the inspection is correct, the third cylinder 3, the second cylinder 2 and the first cylinder 1 are retracted in sequence, and the battery tank 7 flows into the next station.
[0031] Figure 2 The battery tank is placed in the wrong direction, with the short side fixed to the side of the second cylinder 2 and the long side fixed to the side of the third cylinder 3. The first telescopic rod 11 of the first cylinder 1 and the telescopic rod of the second cylinder 2 are extended in sequence to fix the battery tank 7, and the second telescopic rod 12 of the third cylinder 3 cannot be fully extended. At this time, the first cylinder 1, the second cylinder 2 and the third cylinder 3 continue to clamp, and the battery tank 7 cannot move forward. Workers need to take out the tank again and put it in the correct position.
Claims
1. A fixed length and short side error detection device under a lead-acid battery tank, mounted on a conveying device in front of a battery tank punching station, characterized in that: The invention comprises a first cylinder (1), a second cylinder (2), a third cylinder (3), a plastic pad (4), a first plastic washer (5) and a second plastic washer (6); wherein the first cylinder (1) is mounted on a first trough side track (8) of a conveying device, and the first plastic washer (5) is mounted on the first cylinder (1); the second cylinder (2) is mounted on a second trough side track (9) of the conveying device, and the plastic pad (4) is mounted on the second cylinder (2); the third cylinder (3) is mounted on a trough bottom track (10) below the first trough side track (8) of the conveying device, and the second plastic washer (6) is mounted on the third cylinder (3).
2. The device for preventing errors of the fixed length and short sides of a lead-acid battery tank according to claim 1 is characterized in that: When the first cylinder (1) is in an extended state, the first plastic gasket (5) is located on the front side of the battery container (7) on the conveying device.
3. The device for preventing errors of the fixed length and short sides of a lead-acid battery tank according to claim 2 is characterized in that: When the second cylinder (2) is in an extended state, the plastic pad (4) is located on the side of the battery trough (7) on the conveying device, and the distance between the plastic pad (4) and the first trough side rail (8) is equal to the distance between the two side surfaces of the battery trough (7).
4. The device for preventing errors of the fixed length and short sides of a lead-acid battery tank according to claim 3 is characterized in that: When the third cylinder (3) is in the extended state, the second plastic gasket (6) is located in the notch at the end of the fixed (14) below the short side of the battery container (7).
5. A lead-acid battery tank lower fixed long and short side error detection device according to any one of claims 1 to 4, characterized in that: The plastic pad (4), the first plastic washer (5) and the second plastic washer (6) are made of elastic material.
6. A device for preventing errors in the fixed length and short sides of a lead-acid battery tank according to claim 5, characterized in that: The plastic pad (4) is in the shape of a rectangle; the first plastic washer (5) and the second plastic washer (6) are in the shape of a cylinder.
7. A device for preventing errors in the fixed length and short sides of a lead-acid battery tank according to any one of claims 1 to 4 and 6, characterized in that: The first cylinder (1) is fixed to the first tank body side rail (8) by bolts; the second cylinder (2) is fixed to the second tank body side rail (9) by bolts; and the third cylinder (3) is fixed to the tank body bottom rail (10) by bolts.
8. A device for preventing errors in the fixed length and short sides of a lead-acid battery tank according to any one of claims 1 to 4 and 6, characterized in that: The first cylinder (1), the second cylinder (2) and the third cylinder (3) are connected to a gas source.
9. A device for preventing errors in the fixed length and short sides of a lead-acid battery tank according to any one of claims 1 to 4 and 6, characterized in that: It also includes a detection control device for controlling the first cylinder (1) to extend to block the battery trough (7) and to retract to allow the battery trough (7) to pass, controlling the second cylinder (2) to extend to push the battery trough (7) horizontally and to retract to allow the battery trough (7) to pass, controlling the third cylinder (3) to extend to the position of the long side lower fixed (13) or the notch position of the short side lower fixed (14), and judging whether the battery trough (7) is in the correct punching and conveying direction.
10. A device for preventing errors in the fixed length and short sides of a lead-acid battery tank according to any one of claims 1 to 4 and 6, characterized in that: The first trough body side rail (8) and the second trough body side rail (9) are composed of a trough body frame, roller shafts evenly distributed in the trough body frame, and rollers mounted on the roller shafts.