Wastewater recovery treatment device for hot galvanizing production

By designing a wastewater recycling and treatment device for hot-dip galvanizing production, including water inlet chamber, reaction chamber, installation groove, transmission chamber, disinfection chamber and other parts, the problems of insufficient treatment effect of existing devices and easy blockage of the filter layer are solved, and efficient treatment and comprehensive purification of wastewater are achieved.

CN222665655UActive Publication Date: 2025-03-25TONGXIANG TONGDE ELECTRIC POWER FITTING
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Patent Information

Application Number
CN202421938412.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-03-25
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing hot-dip galvanized wastewater treatment device does not have sufficient effect on the treatment of hot-dip galvanized wastewater, and the filter layer is easily blocked, which affects the filtration efficiency and is inconvenient to clean.

Method used

A wastewater recycling and treatment device for hot-dip galvanizing production is designed, including water inlet chamber, reaction chamber, installation groove, transmission chamber, disinfection chamber and other parts. By adding the medicinal liquid to the reaction chamber and starting the stirring shaft, a stirring vortex is formed to promote the full mixing of the medicinal liquid and wastewater; then the wastewater is further purified through the reverse osmosis purifier and the activated carbon filter, and finally the wastewater is fully purified through ozone disinfection.

Benefits of technology

It improves the treatment effect of hot-dip galvanized wastewater, avoids clogging of the filter layer, simplifies cleaning operations, improves filtration efficiency, and achieves comprehensive purification of wastewater.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste water recovery treatment device for hot galvanizing production, which comprises a main body, a water inlet cavity is arranged on one side of the upper end in the main body, a reaction cavity is arranged on the other side in the main body, the reaction cavity is communicated with the water inlet cavity, and the waste water recovery treatment device further comprises a mounting groove which is arranged on one side of the water inlet cavity. A mounting groove is formed in the reaction cavity, three limiting clamping plates distributed at equal intervals are arranged in the mounting groove, filter plates are arranged at the lower ends of the limiting clamping plates, one end of each filter plate extends into the water inlet cavity, and the filter plates are in sliding fit with the water inlet cavity; stirring shafts are rotationally arranged on two sides of the lower end in the reaction cavity. According to the waste water recovery treatment device for hot galvanizing production, full purification of hot galvanizing waste water is achieved in multiple modes, meanwhile, the filter plate can be conveniently replaced, and the practicability is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of wastewater treatment, in particular to a wastewater recovery and treatment device for hot-dip galvanizing production. Background Art

[0002] Hot-dip galvanizing, also known as hot-dip galvanizing, is an efficient metal corrosion protection method and is widely used in metal structural facilities in various industries. The principle is to immerse the rust-free steel parts in zinc liquid melted at about 500°C to adhere a zinc layer to the surface of the steel components, thereby achieving the purpose of corrosion protection. This method has the advantages of dense coating, no organic inclusions, and strong covering ability. It can significantly extend the service life of steel. Hot-dip galvanizing not only has a mature process, but is also environmentally friendly and energy-saving. Wastewater containing heavy metals will be produced during the hot-dip galvanizing process, which is generally treated through wastewater recovery and treatment equipment to avoid damage to natural resources and biodiversity.

[0003] The existing Chinese patent with announcement number CN209872547U discloses a hot-dip galvanizing wastewater treatment device for wear-resistant and corrosion-resistant metal products, including a shell, a cover plate waste slag trough, a drain outlet, a water inlet, a baffle and a slag discharge outlet. The bottom of the cover plate is clamped with the top of the shell, the left end of the waste slag trough is fixedly connected to the right end of the shell, the right end of the drain outlet is fixedly connected to the left end of the shell, the left end of the water inlet is fixedly connected to the right end of the shell, and the slag discharge outlet is opened at the left end of the shell.

[0004] Although the above scheme prevents the metal in the wastewater from corroding the shell, the device only filters through multiple filter layers, and the water treatment effect of heavy metal ions in hot-dip galvanizing wastewater is not sufficient. At the same time, as the filtration process proceeds, the filter layer will gradually be blocked by suspended matter and impurities in the wastewater and needs to be cleaned. In addition, the cleaning of the device is inconvenient, resulting in a decrease in filtration efficiency. Therefore, it does not meet the existing needs. In this regard, we propose a wastewater recovery and treatment device for hot-dip galvanizing production. Utility Model Content

[0005] The utility model aims to provide a wastewater recovery and treatment device for hot-dip galvanizing production, so as to solve the problems that the wastewater recovery and treatment device proposed in the above background technology has insufficient treatment effect on hot-dip galvanizing wastewater and is easy to clog the filter layer and affect the filtration efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a wastewater recovery and treatment device for hot-dip galvanizing production, comprising a main body, a water inlet chamber is opened on one side of the upper end of the main body, a reaction chamber is opened on the other side of the main body, and the reaction chamber is connected to the water inlet chamber;

[0007] It also includes a mounting groove, which is opened on one side of the water inlet cavity, and three equally spaced limit clamps are arranged inside the mounting groove, and filter plates are arranged at the lower ends of the limit clamps, and one end of the filter plates extends into the water inlet cavity, and the filter plates are slidably matched with the water inlet cavity;

[0008] It also includes a transmission chamber, which is opened above the reaction chamber, and stirring shafts are rotatably arranged on both sides of the lower end of the reaction chamber, and one end of the stirring shafts penetrates and extends to the inside of the transmission chamber, and a liquid adding pipe is arranged on one side of the upper end of the reaction chamber, and one end of the liquid adding pipe extends to the outside of the main body;

[0009] It also includes a disinfection cavity, which starts at one side of the lower end of the main body. A liquid outlet pipe is arranged on one side of the disinfection cavity, and one end of the liquid outlet pipe extends to the outside of the disinfection cavity.

[0010] Preferably, a motor is provided on one side of the upper end of the transmission chamber, and the output end of the motor is connected to one of the stirring shafts via a coupling.

[0011] Preferably, the outer wall of the stirring shaft at one end inside the transmission cavity is provided with a transmission gear, and the transmission gears are meshedly connected with each other.

[0012] Preferably, the outer wall of the stirring shaft at one end inside the reaction chamber is welded with three groups of stirring blades distributed evenly, and each group of stirring blades is welded with four stirring blades distributed evenly in a ring shape.

[0013] Preferably, a reverse osmosis purifier is provided on one side of the reaction chamber, and the reverse osmosis purifier is communicated with the reaction chamber, an activated carbon filter is provided above the reverse osmosis purifier, and the activated carbon filter is communicated with the disinfection chamber, and a water pump is provided on one side of the activated carbon filter, and the water pump is connected to the reverse osmosis purifier and the activated carbon filter.

[0014] Preferably, an ozone generator is provided on one side of the main body, a fan is provided at the upper end of the disinfection chamber and the fan is connected to the ozone generator, an air diffusion pipe is provided at the lower end of the fan, and one end of the air diffusion pipe extends to the interior of the disinfection chamber.

[0015] Preferably, a dust cover is rotatably mounted on the upper end of the main body, and the dust cover is located above the mounting groove.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model opens an installation cavity on one side of the upper end of the main body. When the filter plate needs to be replaced after long-term use, the operator only needs to open the dust cover and lift the limit card plate upward to take the filter plate out from the inside of the water inlet cavity. By providing three filter plates, when a single filter plate is cleaned, the remaining two filter plates can filter normally, thereby avoiding affecting the treatment of sewage. The cleaning operation is simple and convenient, and it is easy to use.

[0018] 2. The utility model opens a reaction chamber on one side of the main body. When the hot-dip galvanizing wastewater enters the reaction chamber, the medicine liquid can enter the reaction chamber through the liquid adding pipe, and the motor is started at the same time. The start of the motor will realize the synchronous rotation of the two stirring shafts, and the stirring shafts will drive the stirring blades to rotate synchronously to generate a stirring vortex. The double vortex not only covers every corner of the reaction chamber, but also promotes the mixing of different density and flow rate areas in the wastewater, so that the medicine liquid can be dispersed into the wastewater more quickly and evenly, avoiding the phenomenon of local excessively high or low concentrations, ensuring sufficient mixing of the wastewater and the medicine liquid, and thus improving the treatment effect of the hot-dip galvanizing wastewater.

[0019] 3. The utility model opens a disinfection chamber on one side of the lower end of the main body. When the hot-dip galvanizing wastewater reacts with the liquid medicine, the water pump is started to make it enter the reverse osmosis purifier. The reverse osmosis purifier separates the soluble solids, organic matter, heavy metal ions and other harmful substances from the water molecules in the wastewater through high pressure. Then the wastewater enters the activated carbon filter, which can adsorb a large amount of pollutants such as organic matter and heavy metal ions, effectively remove organic matter, chromaticity, odor and other pollutants in the wastewater, and improve the water quality of the wastewater. When the wastewater enters the disinfection chamber, the ozone generator is started to let ozone pass into the wastewater, which can quickly react with the organic matter and microorganisms in the wastewater, destroy their cell structure, and achieve the purpose of disinfection, thereby realizing sufficient purification of the wastewater. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 It is a front view schematic diagram of the internal structure of the utility model;

[0022] Figure 3 It is a top view schematic diagram of the internal structure of the installation slot of the utility model;

[0023] Figure 4 For the utility model Figure 2 A partial enlarged view of area A.

[0024] In the figure: 1. main body; 2. water inlet chamber; 3. reaction chamber; 4. liquid adding pipe; 5. transmission chamber; 6. motor; 7. stirring shaft; 8. stirring blade; 9. transmission gear; 10. reverse osmosis purifier; 11. water pump; 12. activated carbon filter; 13. disinfection chamber; 14. ozone generator; 15. fan; 16. air diffusion pipe; 17. installation groove; 18. dust cover; 19. limit card plate; 20. filter plate; 21. liquid outlet pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4 The utility model provides a technical solution: a wastewater recovery and treatment device for hot-dip galvanizing production, comprising a main body 1, a water inlet chamber 2 is opened on one side of the upper end of the main body 1, a reaction chamber 3 is opened on the other side of the main body 1, and the reaction chamber 3 is connected to the water inlet chamber 2;

[0027] It also includes a mounting groove 17, which is opened on one side of the water inlet chamber 2, and three equally spaced limit clamps 19 are arranged inside the mounting groove 17, and filter plates 20 are arranged at the lower ends of the limit clamps 19, and one end of the filter plates 20 extends to the inside of the water inlet chamber 2, and the filter plates 20 are slidably matched with the water inlet chamber 2;

[0028] It also includes a transmission chamber 5, which is opened above the reaction chamber 3, and stirring shafts 7 are rotatably arranged on both sides of the lower end of the reaction chamber 3, and one end of the stirring shaft 7 penetrates and extends to the inside of the transmission chamber 5, and a liquid adding pipe 4 is arranged on one side of the upper end of the reaction chamber 3, and one end of the liquid adding pipe 4 extends to the outside of the main body 1;

[0029] The disinfection chamber 13 is also included, which starts at one side of the lower end of the main body 1 . A liquid outlet pipe 21 is provided at one side of the disinfection chamber 13 , and one end of the liquid outlet pipe 21 extends to the outside of the disinfection chamber 13 .

[0030] When in use, wastewater flows into the water inlet chamber 2, is initially filtered and removed by three filter plates 20, and then enters the reaction chamber 3, adds liquid medicine through the liquid adding pipe 4, and starts the motor 6 to drive the stirring shaft 7 and the stirring blades 8 to rotate, forming a vortex to enhance the mixing effect, and then the wastewater is sent to the reverse osmosis purifier 10 through the water pump 11 to separate harmful substances, and then enters the activated carbon filter 12 to remove organic matter, color and odor, and finally the wastewater flows into the disinfection chamber 13, the ozone generator 14 cooperates with the fan 15 to inject ozone into the wastewater through the diffuser 16 to achieve disinfection and purification.

[0031] See also Figure 2 A motor 6 is arranged on one side of the upper end of the transmission chamber 5, and the output end of the motor 6 is connected to one of the stirring shafts 7 through a coupling. The power of the motor 6 can be directly and efficiently transmitted to the stirring shaft 7 to drive it to rotate, thereby driving the stirring blades 8 to generate a stirring vortex, thereby enhancing the mixing effect of the wastewater and the liquid medicine, and improving the efficiency and quality of wastewater treatment;

[0032] See also Figure 2 The outer wall of the stirring shaft 7 at one end of the transmission chamber 5 is provided with a transmission gear 9, and the transmission gears 9 are meshed and connected with each other. Through the two meshed transmission gears 9, the two stirring shafts 7 can be synchronously rotated in opposite directions to form a complex stirring vortex, further promoting the full mixing of the wastewater and the liquid medicine, and improving the reaction efficiency and uniformity;

[0033] See also Figure 2 The outer wall of the stirring shaft 7 at one end inside the reaction chamber 3 is welded with three groups of equidistant stirring blades 8, and each group of stirring blades 8 is welded with four equidistant stirring blades in a ring shape. The equidistant distribution and annular arrangement of the stirring blades 8 can ensure that the stirring vortex is evenly distributed in the reaction chamber 3, mixing the wastewater and the liquid medicine without dead angles, improving the mixing effect, and enhancing the stability and durability of the stirring;

[0034] See also Figure 2 A reverse osmosis purifier 10 is arranged on one side of the reaction chamber 3, and the reverse osmosis purifier 10 is communicated with the reaction chamber 3, an activated carbon filter 12 is arranged above the reverse osmosis purifier 10, and the activated carbon filter 12 is communicated with the disinfection chamber 13, a water pump 11 is arranged on one side of the activated carbon filter 12, and the water pump 11 is connected to the reverse osmosis purifier 10 and the activated carbon filter 12, the reverse osmosis purifier 10 can efficiently separate the soluble solids, heavy metal ions and other harmful substances in the wastewater from the water molecules, purify the water quality, and provide cleaner wastewater for subsequent treatment, while the setting of the activated carbon filter 12 can further remove pollutants such as organic matter, chromaticity and odor in the wastewater, and improve the comprehensive effect of wastewater treatment, and the connection of the water pump 11 ensures the smooth flow of wastewater between different treatment units;

[0035] See also Figure 1 and 2 An ozone generator 14 is provided on one side of the main body 1, a fan 15 is provided at the upper end of the disinfection chamber 13, and the fan 15 is connected to the ozone generator 14, and a diffuser 16 is provided at the lower end of the fan 15, and one end of the diffuser 16 extends to the interior of the disinfection chamber 13. The ozone generator 14 can generate strongly oxidizing ozone gas, and the ozone is evenly introduced into the wastewater in the disinfection chamber 13 through the fan 15 and the diffuser 16, and quickly reacts with organic matter and microorganisms in the wastewater to destroy their cell structure, so as to achieve the purpose of efficient disinfection and ensure the final effect of wastewater treatment;

[0036] See also Figure 1 and Figure 4 A dust cover 18 is rotatably installed on the upper end of the main body 1, and the dust cover 18 is located above the mounting groove 17. The dust cover 18 can effectively prevent external pollutants such as dust and impurities from entering the mounting groove 17 and the filter plate 20 area, protecting the cleanliness and normal operation of the internal structure of the equipment. At the same time, the rotatable installation design of the dust cover 18 makes its opening and closing operation simple and quick, which is convenient for the operator to clean and replace the filter plate 20, thereby improving the maintainability and service life of the equipment.

[0037] Working principle: when in use, add hot-dip galvanized wastewater from the water inlet chamber 2, and the hot-dip galvanized wastewater will flow through the three filter plates 20 in turn to perform preliminary filtration on the hot-dip galvanized wastewater. In order to avoid clogging of the filter plate 20 after long-term use, the operator opens the dust cover 18 and grabs the handle on the limit card plate 19 to remove the limit card plate 19 from the inside of the installation groove 17, thereby driving the filter plate 20 to be taken out synchronously. The operation is simple and convenient, and it is convenient to clean the filter plate 20. After preliminary filtration, the hot-dip galvanized wastewater will enter the inside of the reaction chamber 3, and the liquid medicine can be introduced into the inside of the reaction chamber 3 through the liquid adding pipe 4. At the same time, the motor 6 is started, and the motor 6 will drive one of the stirring shafts 7 to rotate through the coupling, and the stirring shaft 7 will drive one of the transmission gears 9 to rotate synchronously. Under the meshing transmission of the two transmission gears 9, the other transmission gear 9 can drive the rotation of the other stirring shaft 7. The two stirring shafts 7 will bring the stirring blades 8 to rotate to generate stirring vortex, thereby improving the mixing effect of hot-dip galvanizing wastewater and liquid medicine, improving the effect of wastewater treatment, starting the water pump 11, so that the hot-dip galvanizing wastewater can enter the interior of the reverse osmosis purifier 10, the reverse osmosis purifier 10 can separate the soluble solids, organic matter, heavy metal ions and other harmful substances in the wastewater from the water molecules, and the hot-dip galvanizing wastewater will then enter the interior of the activated carbon filter 12, and the pollutants such as organic matter, color and odor in the wastewater are effectively removed through the activated carbon filter 12, so as to improve the water quality of the wastewater, when the wastewater enters the disinfection chamber 13, ozone is generated by starting the ozone generator 14, and the fan 15 is started to pass the ozone into the diffuser 16, and the ozone can be quickly reacted with the organic matter and microorganisms in the wastewater to destroy its cell structure, so as to achieve the purpose of disinfection, thereby achieving a full purification effect on the wastewater.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A wastewater recovery and treatment device for hot-dip galvanizing production, comprising a main body (1), a water inlet chamber (2) is provided on one side of the upper end of the main body (1), a reaction chamber (3) is provided on the other side of the main body (1), and the reaction chamber (3) is connected to the water inlet chamber (2), characterized in that: It also comprises a mounting groove (17) which is opened on one side of the water inlet chamber (2), three equally spaced limiting clamps (19) are arranged inside the mounting groove (17), filter plates (20) are arranged at the lower ends of the limiting clamps (19), one end of the filter plates (20) extends into the interior of the water inlet chamber (2), and the filter plates (20) are slidably matched with the water inlet chamber (2); It also comprises a transmission chamber (5) which is opened above the reaction chamber (3); stirring shafts (7) are rotatably arranged on both sides of the lower end of the reaction chamber (3); one end of the stirring shaft (7) penetrates and extends into the transmission chamber (5); a liquid adding pipe (4) is arranged on one side of the upper end of the reaction chamber (3); and one end of the liquid adding pipe (4) extends to the outside of the main body (1); It also includes a disinfection chamber (13) which starts at one side of the lower end of the main body (1), a liquid outlet pipe (21) is provided at one side of the disinfection chamber (13), and one end of the liquid outlet pipe (21) extends to the outside of the disinfection chamber (13).

2. A hot dip galvanizing production wastewater recovery and treatment device according to claim 1, characterized in that: A motor (6) is provided on one side of the upper end of the transmission chamber (5), and the output end of the motor (6) is connected to one of the stirring shafts (7) via a coupling.

3. A hot dip galvanizing production wastewater recovery and treatment device according to claim 1, characterized in that: The outer wall of the stirring shaft (7) at one end inside the transmission chamber (5) is provided with a transmission gear (9), and the transmission gears (9) are meshedly connected with each other.

4. A hot dip galvanizing production wastewater recovery and treatment device according to claim 3, characterized in that: The outer wall of the stirring shaft (7) at one end inside the reaction chamber (3) is welded with three groups of stirring blades (8) distributed at equal intervals, and each group of stirring blades (8) is welded with four stirring blades distributed at equal intervals in a ring shape.

5. A hot dip galvanizing production wastewater recovery and treatment device according to claim 1, characterized in that: A reverse osmosis purifier (10) is arranged on one side of the reaction chamber (3), and the reverse osmosis purifier (10) is communicated with the reaction chamber (3); an activated carbon filter (12) is arranged above the reverse osmosis purifier (10), and the activated carbon filter (12) is communicated with the disinfection chamber (13); a water pump (11) is arranged on one side of the activated carbon filter (12), and the water pump (11) is connected to the reverse osmosis purifier (10) and the activated carbon filter (12).

6. A hot dip galvanizing production wastewater recovery and treatment device according to claim 1, characterized in that: An ozone generator (14) is arranged on one side of the main body (1), a fan (15) is arranged at the upper end of the disinfection chamber (13), and the fan (15) is connected to the ozone generator (14), and an air diffusion pipe (16) is arranged at the lower end of the fan (15), and one end of the air diffusion pipe (16) extends to the interior of the disinfection chamber (13).

7. A hot dip galvanizing production wastewater recovery and treatment device according to claim 1, characterized in that: A dust cover (18) is rotatably mounted on the upper end of the main body (1), and the dust cover (18) is located above the mounting groove (17).

Citation Information

Patent Citations

  • Hot galvanizing wastewater treatment device for wear-resistant and corrosion-resistant metal product

    CN209872547U