Device for adding or metering solution and solid medicament
By designing an automated device including a bicycle car, a rotating table, a lifting mechanism, a diaphragm pump and a weight loss meter, the problems of difficulty in handling and low safety during the addition of diamond wire plating solution are solved, and an efficient, accurate and safe solution addition process is achieved.
Patent Information
- Application Number
- CN202421356573.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the prior art, there are problems such as handling difficulties, time-consuming and labor-intensive, high labor intensity, low work efficiency, low safety performance and inaccurate addition during the addition process of diamond wire plating solution.
A device including a bicycle car, a rotating table, a lifting mechanism, a diaphragm pump and a weight loss meter is designed to achieve the precise addition and handling of solutions and solid agents through an automated way.
This device solves the difficulty of handling heavier solutions or solid agents, improves work efficiency, reduces labor costs, avoids chemical leakage, accurately controls the solution usage, and improves safety.
Smart Images

Figure CN222666079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plating solution adding equipment in a diamond wire plating tank process, in particular to a device for adding or metering solutions and solid medicines. Background Art
[0002] With the continuous development of the photovoltaic industry, the tool for crystalline silicon cutting has changed from sand wire to diamond wire. Compared with sand wire cutting, diamond wire has the advantages of good wear resistance, long cutting time, and less environmental pollution. Electroplated diamond wire is made by electroplating nickel to evenly fix the diamond sand on the busbar substrate, so that the steel wire plated with diamond sand has a strong cutting force. The production process of electroplated diamond wire is generally: pre-treatment → pre-plating → sanding → reinforcement → post-processing → drying → finished product line.
[0003] At present, the main solution of diamond wire plating solution is the stock solution of nickel sulfamate and other solutions, and each barrel weighs about 60 kilograms. Every time adding, the operator has to move the barrels to the side of the machine and then pour them into the plating solution mother tank. The operation process is inconvenient, time-consuming and labor-intensive, with high labor intensity and low work efficiency. At the same time, during the addition process, the operator's solution is easy to splash, causing splashing on the personnel, causing secondary injuries, and low safety performance. The pouring method is used for addition, because the stock solution is too heavy and not easy to pour, there is a risk of leakage during the addition process, and it also causes the hidden danger of inaccurate chemical addition.
[0004] In view of the above reasons, a device for adding or metering solutions and solid medicines has been developed. Utility Model Content
[0005] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a device for adding or metering solutions and solid medicines, which solves the problem of the difficulty in carrying heavier solutions or solid medicines, saves time and effort, and improves work efficiency. The device is small in size and can be driven in the narrow aisles of the workshop, which is convenient for transporting materials to be added in the narrow aisles of the workshop; the medicine is added in an automatic way, which saves labor costs and further avoids the problem of chemical leakage caused by bumps during the transportation process; the weight of the medicine or solution can be measured more accurately, the dosage error of the medicine can be reduced, and the technical dosage of the substance or solution in the process can be effectively controlled; the dosage of the solution or pure water can be controlled more accurately, the dosage error of the medicine can be reduced, and the technical dosage of the solution in the process can be effectively controlled; there is no need for manual dumping and addition, which reduces the secondary harm of the solution to the human body and greatly improves safety.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a device for adding or measuring solutions and solid medicines, comprising a self-propelled trolley, a rotating table is arranged in the middle of the vehicle board of the self-propelled trolley, the vehicle boards of the self-propelled trolley at the front and rear ends of the rotating table are arranged as placement areas, a hoisting mechanism is arranged on the rotating table, a diaphragm pump is arranged on one side of the vehicle board of the self-propelled trolley, a weight loss meter is arranged in the placement area, and a control panel is arranged on the handle at the rear end of the self-propelled trolley.
[0007] Furthermore, the rotating platform includes a rotating shaft arranged on the bicycle deck, a turntable arranged on the top of the rotating shaft, a rotating motor arranged on the turntable, a gear arranged on the transmission shaft of the rotating motor, and an annular rack arranged on the bicycle and meshing with the gear.
[0008] Furthermore, the hoisting mechanism includes a boom arranged on a turntable, a pulley assembly is provided on the boom, a lifting motor is arranged on the turntable, a rotating wheel is provided on the transmission shaft of the lifting motor, and a hoisting rope is wound between the rotating wheel and the pulley assembly.
[0009] Furthermore, the boom is a telescopic boom.
[0010] Furthermore, the liquid inlet and liquid outlet of the diaphragm pump are both provided with soft silicone tubes, the soft silicone tube at the liquid inlet is provided with a chemical-resistant weight, and the soft silicone tube at the liquid outlet is provided with a flow meter.
[0011] Furthermore, the self-driving vehicle includes a vehicle board, wheels, a driving assembly, and a rechargeable power source.
[0012] Working principle: The control panel is used to control the movement of the self-propelled trolley, the lifting and lowering of the hoisting mechanism, the rotation of the rotating table, the weight loss of the weight loss meter, the flow rate of the diaphragm pump, and the number of cleaning times after use;
[0013] Place the device side by side with the pallet on which the solution stacking barrels are placed. The rotating motor drives the turntable through the gears and racks to control the hoisting mechanism to rotate to a suitable angle in the direction of the pallet on which the stacking barrels are placed, so as to facilitate the hoisting of the stacking barrels. Then, the hoisting mechanism is controlled to rotate back to the specified position. The control panel is operated to release the stacking barrels to the specified position with the weight reduction device. The control panel will display the weight, so as to facilitate the precise control of the amount of solution.
[0014] Move to the process of liquid to be prepared, and prepare to add solution according to the process parameter requirements; open the cover of the mother tank and the cover of the stacking barrel of the solution to be added, put the silicone hose at the liquid inlet end into the stacking barrel, and the silicone hose with chemical-resistant weight will naturally sink to the bottom of the stacking barrel. The soft silicone tube at the liquid outlet end is placed above the mother tank of the process of solution to be added. Operate the control panel to add the solution to the corresponding process according to the process requirements. The amount of addition can be entered in the control panel, including the flow rate of each solution minus the weight. Click Start, and it will automatically add according to the set value; the amount of added solution can be accurately controlled, including automatically calculating the volume of the solution required to be added according to the flow meter or calculating the weight of the solution required to be added according to the weight; in order to ensure the cleanliness of the solution, the device is equipped with an automatic cleaning step. After adding the solution, after transporting the empty stacking barrel back to the designated location, put the silicone hose at the liquid inlet end into the pure water container, enter the number of cleaning times in the control panel, and start the automatic cleaning program. The residual solution in the diaphragm pump pipeline can be cleaned to ensure the cleanliness of the solution.
[0015] The beneficial effects of the utility model are as follows: the device solves the problem of the difficulty in carrying heavier solutions or solid medicines, saves time and effort, improves work efficiency, is small in size, can be driven in the narrow aisles of the workshop, and is convenient for transporting materials to be added in the narrow aisles of the workshop; the medicine is added automatically, which saves labor costs and further avoids the problem of chemical leakage caused by bumps and the like during the transportation process; it is equipped with a weight reduction device, which can more accurately measure the weight of the medicine or solution, reduce the dosage error of the medicine, and effectively control the process dosage of the substance or solution in the process; it is equipped with a flow meter, which can more accurately control the dosage of the solution or pure water, reduce the dosage error of the medicine, and effectively control the process dosage of the solution in the process; there is no need for manual pouring and addition, which reduces the secondary harm of the solution to the human body and greatly improves safety; the utility model has a simple structure, ingenious design, easy operation and good use effect; the parts not introduced in detail in the utility model are existing common technologies. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the front view structure;
[0018] Figure 2 It is a top view of the structure;
[0019] In the figure: self-propelled trolley 1, diaphragm pump 2, boom 3, lifting motor 4, control panel 5, turntable 6, ring rack 7, rotating motor 8, rotating shaft 9, gear 10, weight loss meter 11. DETAILED DESCRIPTION
[0020] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:
[0021] like Figure 1-Figure 2 As shown, a device for adding or metering solutions and solid medicines comprises a self-propelled trolley 1, wherein the self-propelled trolley 1 comprises a vehicle board, wheels, a driving assembly, and a rechargeable power supply; a rotating platform is arranged in the middle of the vehicle board of the self-propelled trolley 1, a hoisting mechanism is arranged on the rotating platform, a diaphragm pump 2 is arranged on one side of the vehicle board of the self-propelled trolley 1, the vehicle boards of the self-propelled trolley 1 at the front and rear ends of the rotating platform are arranged as placement areas, a weight loss meter 11 is arranged in the placement area of the vehicle board of the self-propelled trolley 1, and a control panel 5 is arranged on the rear end handle of the self-propelled trolley 1.
[0022] The rotating platform includes a rotating shaft 9 arranged on the vehicle board of the self-propelled vehicle 1, a turntable 6 arranged on the top of the rotating shaft 9, a rotating motor 8 arranged on the turntable 6, a gear 10 arranged on the transmission shaft of the rotating motor 8, and an annular rack 7 arranged on the self-propelled vehicle 1 and meshing with the gear 10.
[0023] The hoisting mechanism includes a boom 3 arranged on a turntable 6, the boom 3 is a telescopic boom, a pulley assembly is provided on the boom 3, a lifting motor 4 is arranged on the turntable 6, a rotating wheel is provided on the transmission shaft of the lifting motor 4, and a lifting rope is wound between the rotating wheel and the pulley assembly.
[0024] The liquid inlet and liquid outlet ends of the diaphragm pump 2 are both provided with soft silicone tubes, the soft silicone tube at the liquid inlet end is provided with a chemical-resistant weight, and the soft silicone tube at the liquid outlet end is provided with a flow meter.
[0025] The above are only specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A device for adding or metering solutions and solid medicines, comprising a self-propelled trolley (1), characterized in that: A rotating platform is arranged in the middle of a vehicle board of the self-propelled vehicle (1), the vehicle boards of the self-propelled vehicle (1) at the front and rear ends of the rotating platform are arranged as placement areas, a lifting mechanism is arranged on the rotating platform, a diaphragm pump (2) is arranged on one side of the vehicle board of the self-propelled vehicle (1), a weight loss meter (11) is arranged in the placement area, and a control panel (5) is arranged on the rear end handle of the self-propelled vehicle (1).
2. A device for adding or metering solutions and solid medicines according to claim 1, characterized in that: The rotating platform comprises a rotating shaft (9) arranged on a vehicle board of the self-propelled trolley (1), a rotating disk (6) arranged at the top of the rotating shaft (9), a rotating motor (8) arranged on the rotating disk (6), a gear (10) arranged on a transmission shaft of the rotating motor (8), and an annular rack (7) arranged on the self-propelled trolley (1) and correspondingly meshing with the gear (10).
3. A device for adding or metering solutions and solid medicines according to claim 1, characterized in that: The lifting mechanism comprises a lifting arm (3) arranged on a rotating disk (6), a pulley assembly being provided on the lifting arm (3), a lifting motor (4) being arranged on the rotating disk (6), a rotating wheel being provided on a transmission shaft of the lifting motor (4), and a lifting rope being wound between the rotating wheel and the pulley assembly.
4. A device for adding or metering solutions and solid medicines according to claim 3, characterized in that: The boom (3) is a telescopic boom.
5. A device for adding or metering solutions and solid medicines according to claim 1, characterized in that: The liquid inlet and liquid outlet of the diaphragm pump (2) are both provided with soft silicone tubes, the soft silicone tube at the liquid inlet is provided with a chemical-resistant counterweight, and the soft silicone tube at the liquid outlet is provided with a flow meter.
6. A device for adding or metering solutions and solid medicines according to claim 1, characterized in that: The self-propelled vehicle (1) comprises a vehicle plate, wheels, a driving assembly, and a rechargeable power source.