Industrial cooling water circulation system with automatic pipeline switching assembly
By introducing pipeline self-switching components and PLC control systems into the industrial cooling water circulation system, and automatically switching bypass water supply pipelines and cooling and return pipelines, the problem of water flow reduction caused by filter blockage is solved, and the continuous cooling of the equipment and the improvement of the system's reliability is achieved.
Patent Information
- Application Number
- CN202421438266.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the existing industrial cooling water circulation system, the filter is prone to blockage, causing the water flow to drop, and the timely cooling is not possible, resulting in equipment failure and waste production.
An industrial cooling water circulation system with pipeline self-switching components is designed. By setting a flow sensor and a PLC controller on the pipeline between the water supply tank and the workshop water supply pump, the bypass water supply pipeline is automatically opened to ensure the stable supply of cooling water, and further cooling is reduced through the cooling return pipeline.
It realizes automatic switching of bypass water supply pipelines when the water flow decreases, ensuring continuous cooling of the equipment, reducing equipment failures and waste generation, and improving system reliability and cooling efficiency.
Smart Images
Figure CN222670444U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of industrial water circulation, in particular to an industrial cooling water circulation system with a pipeline self-switching component which has a reasonable structure and is easy to operate and can meet processing cooling requirements. Background technology:
[0002] In the industrial production process, a large amount of water is needed to cool the equipment. The existing cooling water circulation supply device is equipped with a water tank. The water tank is first filled with water. After the water tank passes through the filter, the water is pumped by the water supply pump to the workshop equipment. After the workshop equipment uses water to cool down, the water is recycled to the water tank. At this time, the water is hot and cannot be further used for cooling. Therefore, the return water in the water tank needs to be sent to the refrigerator for cooling until the return water drops to the set value, and then it is sent to the workshop by the water pump for recycling.
[0003] At present, when the water in the water tank passes through the filter, the filter is easily blocked, resulting in a decrease in the flow of water sent to the workshop in the entire system, causing the equipment to be unable to cool down in time. Manually opening the backup bypass pipeline for water supply after waiting for the workshop personnel to report will cause equipment failure due to prolonged water outage time, generating a large amount of waste. Summary of the invention:
[0004] In view of the shortcomings and deficiencies in the prior art, the utility model proposes an industrial cooling water circulation system with a pipeline self-switching component which has a reasonable structure, is easy to operate and can meet the processing cooling requirements.
[0005] The utility model achieves this through the following measures:
[0006] An industrial cooling water circulation system with a pipeline self-switching component is provided, wherein a water supply tank is provided, a water outlet of the water supply tank is connected to a workshop water supply pump via a pipeline, the workshop water supply pump is connected to a workshop water equipment via a pipeline, the workshop water equipment is also connected to a return pipeline, the other end of the return pipeline is connected to a refrigerator, the water outlet of the refrigerator is connected to the water inlet of the water tank, wherein a filter is provided on the pipeline between the water supply tank and the workshop water supply pump, and the system is characterized in that a pipeline automatic switching component is also provided, the pipeline automatic switching component comprises a bypass water supply pipeline connected between the water outlet of the water supply tank and the rear end pipeline of the filter, a bypass water supply pump is provided on the bypass water supply pipeline, the bypass water supply pump is connected to a PLC controller via a water pump control circuit, a flow sensor is provided on the pipeline between the filter and the water supply pump, and the flow sensor is connected to the PLC controller.
[0007] A filter is arranged on the pipeline between the bypass water supply pipeline and the water supply tank of the utility model, which is used to filter out impurities in the water in time to avoid damaging the equipment after being pumped to the water pump or subsequent equipment.
[0008] The bypass water supply pipeline of the utility model is also provided with a solenoid valve, which is connected to the PLC controller and is used to open or close the bypass water supply pipeline under the control of the PLC controller. The solenoid valve is arranged on the pipeline between the filter of the bypass water supply pipeline and the water outlet of the water supply tank.
[0009] The PLC controller of the utility model is also connected with an audible and visual alarm and a wireless communication circuit. The wireless communication circuit adopts a Bluetooth communication module to realize sending an alarm signal to an external handheld management terminal.
[0010] The utility model provides a temperature sensor connected to a PLC controller in the water supply tank, and is provided with a cooling water return pipeline. The front end of the cooling water return pipeline is connected to the outlet of the water supply tank, and the rear end is connected to the water return pipeline. The cooling water return pipeline is provided with a solenoid valve and a cooling water return pump. A filter is provided between the cooling water return pump and the solenoid valve. The cooling water return pump is connected to the PLC controller.
[0011] When the utility model is working, by arranging a flow sensor at the rear end of the filter of the water pumping pipeline in the workshop, the change of the current water flow pumped to the workshop can be understood in real time, and the lower limit of the flow can be set in advance through the PLC controller, so that when the water flow pumped to the workshop is reduced to the lower limit of the flow, the solenoid valve and the bypass water supply pump on the bypass water supply pipeline are automatically opened through the PLC controller, and the bypass water supply pipeline is enabled to transport cooling water to the workshop in time. At the same time, an alarm signal is output, including an audible and visual alarm signal located on site and a wireless alarm signal of an external terminal, so as to prompt the maintenance personnel to deal with the fault in time; during the water supply process, the PLC controller can also detect the water temperature in the water supply tank through the temperature sensor. If the water temperature does not meet the cooling requirement of the workshop, it can be sent to the refrigerator again through the cooling return pipeline for cooling, thereby reducing the loss of cooling efficiency when the ambient temperature is high.
[0012] Compared with the prior art, the utility model has the remarkable advantages of reasonable structure, simple operation, high reliability and the like. Description of the drawings:
[0013] Attached Figure 1 It is a structural schematic diagram of the utility model.
[0014] Attached Figure 2 It is a control principle block diagram in the embodiment of the utility model.
[0015] Figure numerals: water supply tank 1, workshop water supply pump 2, return pipe 3, refrigerator 4, filter 5, bypass water supply pipe 6, bypass water supply pump 7, PLC controller 8, flow sensor 9, solenoid valve 10, cooling return pipe 11, cooling return pump 12, workshop equipment 13, temperature sensor 14. Specific implementation method:
[0016] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0017] Example:
[0018] As attached Figure 1 As shown, this example proposes an industrial cooling water circulation system with a pipeline self-switching component, which is provided with a water supply tank 1, the water outlet of the water supply tank 1 is connected to the workshop water supply pump 2 through a pipeline, the workshop water supply pump 2 is connected to the workshop water equipment through a pipeline, the workshop water equipment is also connected to the return pipe 3, the other end of the return pipe 3 is connected to the refrigerator 4, the water outlet of the refrigerator 4 is connected to the water inlet of the water supply tank 1, wherein a filter 5 is provided on the pipeline between the water supply tank 1 and the workshop water supply pump 2, and a pipeline automatic switching component is also provided, the pipeline automatic switching component includes a bypass water supply pipeline 6 connected between the water outlet of the water supply tank 1 and the rear end pipeline of the filter 5, a bypass water supply pump 7 is provided on the bypass water supply pipeline 6, the bypass water supply pump 7 is connected to the PLC controller 8 through the water pump control circuit, and a flow sensor 9 is provided on the pipeline between the filter 5 and the water supply pump, and the flow sensor 9 is connected to the PLC controller 8;
[0019] In this example, a filter 5 is provided on the pipeline between the bypass water supply pipeline 7 and the water supply tank 1, which is used to filter out impurities in the water in time to avoid damage to the equipment after being pumped to the water pump or subsequent equipment; the bypass water supply pipeline 7 is also provided with a solenoid valve 10, which is connected to the PLC controller 8 and is used to open or close the bypass water supply pipeline under the control of the PLC controller 8. The solenoid valve 10 is arranged on the pipeline between the filter 5 of the bypass water supply pipeline and the water outlet of the water supply tank 1;
[0020] The PLC controller 8 in this example is also connected to an audible and visual alarm and a wireless communication circuit. The wireless communication circuit uses a Bluetooth communication module to send an alarm signal to an external handheld management terminal. The water supply tank 1 is provided with a temperature sensor 14 connected to the PLC controller 8, and is provided with a cooling return water pipeline 11. The front end of the cooling return water pipeline 11 is connected to the outlet of the water supply tank, and the rear end is connected to the return water pipeline 3. The cooling return water pipeline 11 is provided with a solenoid valve 10 and a cooling return water pump 12. A filter 5 is provided between the cooling return water pump 12 and the solenoid valve 10. The cooling return water pump 12 is connected to the PLC controller 8.
[0021] During operation, by setting a flow sensor at the rear end of the filter of the water pumping pipeline in the workshop, the change of the current water flow pumped to the workshop can be understood in real time. The lower limit of the flow is set in advance by the PLC controller 8, so that when the water flow pumped to the workshop is reduced to the lower limit of the flow, the solenoid valve and the bypass water supply pump on the bypass water supply pipeline are automatically opened by the PLC controller 8, and the bypass water supply pipeline is enabled to transport cooling water to the workshop in time. At the same time, an alarm signal is output, including an audible and visual alarm signal at the site and a wireless alarm signal of the external terminal, prompting the maintenance personnel to deal with the fault in time; during the water supply process, the PLC controller 8 can also detect the water temperature in the water supply tank through the temperature sensor 14. If the water temperature does not meet the cooling requirements of the workshop, it can be sent to the refrigerator again through the cooling return pipeline for cooling, thereby reducing the loss of cooling efficiency when the ambient temperature is high.
[0022] Compared with the prior art, the utility model has the remarkable advantages of reasonable structure, simple operation, high reliability and the like.
Claims
1. An industrial cooling water circulation system with an automatic pipeline switching component, provided with a water supply tank, the water outlet of the water supply tank is connected to a workshop water supply pump via a pipeline, the workshop water supply pump is connected to a workshop water equipment via a pipeline, the workshop water equipment is also connected to a return water pipeline, the other end of the return water pipeline is connected to a refrigerator, the water outlet of the refrigerator is connected to the water inlet of the water tank, wherein, A filter is provided on the pipeline between the water supply tank and the workshop water supply pump, and the feature is that an automatic pipeline switching component is also provided, the automatic pipeline switching component comprises a bypass water supply pipeline connected between the water outlet of the water supply tank and the rear end pipeline of the filter, a bypass water supply pump is provided on the bypass water supply pipeline, the bypass water supply pump is connected to the PLC controller via a water pump control circuit, a flow sensor is provided on the pipeline between the filter and the water supply pump, and the flow sensor is connected to the PLC controller.
2. An industrial cooling water circulation system with an automatic pipeline switching component according to claim 1, characterized in that: A filter is provided on the pipeline between the bypass water supply pipeline and the water supply tank to filter out impurities in the water in time to avoid damage to the equipment after being pumped to the water pump or subsequent equipment.
3. The industrial cooling water circulation system with an automatic pipeline switching component according to claim 1, characterized in that: The bypass water supply pipeline is also provided with a solenoid valve, which is connected to the PLC controller and is used to open or close the bypass water supply pipeline under the control of the PLC controller. The solenoid valve is arranged on the pipeline between the filter of the bypass water supply pipeline and the water outlet of the water supply tank.
4. The industrial cooling water circulation system with an automatic pipeline switching component according to claim 1, characterized in that: The PLC controller is also connected to the sound and light alarm and the wireless communication circuit. The wireless communication circuit adopts a Bluetooth communication module to send the alarm signal to an external handheld management terminal.
5. The industrial cooling water circulation system with an automatic pipeline switching component according to claim 1, characterized in that: The water supply tank is provided with a temperature sensor connected to the PLC controller, and is provided with a cooling return water pipeline. The front end of the cooling return water pipeline is connected to the outlet of the water supply tank, and the rear end is connected to the return water pipeline. The cooling return water pipeline is provided with a solenoid valve and a cooling return water pump. A filter is provided between the cooling return water pump and the solenoid valve. The cooling return water pump is connected to the PLC controller.