Tensioning device for diaphragm detection
By designing a diaphragm detection device including a tension roller group and an adjustment device, the problems of large size and low detection efficiency of traditional equipment are solved, and efficient and accurate detection of the battery diaphragm in a small space is achieved.
Patent Information
- Application Number
- CN202421081413.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-17
AI Technical Summary
When traditional battery diaphragm detection equipment needs to detect diaphragms in different environments, the equipment is large in size and low in detection efficiency, making it difficult to meet the needs of efficient detection.
A tensioning device for diaphragm detection is designed, including a mounting frame and a tensioning roller group. The tensioning roller group consists of tensioning roller 1, tensioning roller 2 and tensioning roller three. The battery separator passes through these roller groups in turn. The adjustment device controls the distance between the tensioning rollers, allowing the diaphragm to move and detect in a bending posture.
Through this device, the battery separator can be inspected multiple times in a smaller space, improving detection efficiency and accuracy, and meeting the needs of efficient detection.
Smart Images

Figure CN222671672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diaphragm detection, in particular to a tensioning device for diaphragm detection. Background Art
[0002] At the end of production, the battery diaphragm needs to be inspected for defects on the surface. Optical-image inspection is a common inspection method. During the optical inspection process, the battery diaphragm needs to be kept in a tensioned state to ensure clear and accurate image capture.
[0003] In the traditional optical inspection process, the battery diaphragm needs to be controlled to move horizontally along a predetermined path, and the battery diaphragm needs to be imaged within a predetermined area under the action of the same background light source; when the battery diaphragm needs to be inspected in different environments, the volume of the equipment needs to be expanded and the moving path of the diaphragm needs to be extended horizontally to meet the above inspection requirements; however, the above structural design occupies a large volume of the equipment and the battery diaphragm inspection efficiency is limited. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a tensioning device for diaphragm detection, which improves the efficiency and accuracy of battery diaphragm detection.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A tensioning device for diaphragm detection comprises a mounting frame, on the inner side of which is mounted a tensioning roller group for limiting the position of a battery diaphragm, characterized in that the tensioning roller group comprises a tensioning roller one and a tensioning roller two located on a bottom plane and a tensioning roller three located on a top plane, wherein the horizontal projection plane of the tensioning roller three is located between the tensioning roller one and the tensioning roller two, wherein the battery diaphragm passes through the bottom of the tensioning roller one, the top of the tensioning roller three and the bottom of the tensioning roller two in sequence, and an adjusting device for controlling the distance between the tensioning roller one and the tensioning roller two is also installed on the inner wall of the mounting frame.
[0007] Preferably, the adjusting device comprises two groups which are symmetrically arranged, and the two groups of adjusting devices respectively control the movement of the tensioning roller one and the tensioning roller two.
[0008] Preferably, the adjusting device comprises an adjusting screw and an electric control device for controlling the rotation of the adjusting screw. A screw sleeve is sleeved on the outer side of the adjusting screw, and the screw sleeve is rotationally connected to the corresponding tensioning roller.
[0009] Preferably, three side walls of the tensioning roller are rotatably connected to a mounting seat, and an elastic telescopic rod is provided at the upper end of the mounting seat.
[0010] Preferably, the battery separator moves linearly along a V-shaped path, a detection device is provided on the inner side of the battery separator, and a light emitting device is provided on the outer side of the battery separator.
[0011] Preferably, the detection device is provided in plurality, and further comprises a driving device for controlling the circular movement of the plurality of detection devices.
[0012] Preferably, the light emitting device comprises a first light emitting component located on the first side and a second light emitting component located on the second side.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] Through the above-mentioned structural design, the tensioning and conveying posture of the battery diaphragm can be changed, so that the battery diaphragm can be conveyed and tested in a bent state, and the battery diaphragm can be tested differently in two directions in a smaller space, thereby meeting the needs of efficient detection of battery diaphragms and improving the efficiency and accuracy of battery diaphragm detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the main structure.
[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the top view structure.
[0018] Figure 4 For this utility model Figure 3 AA section view of the structure.
[0019] In the figure: 100, battery diaphragm; 200, light-emitting device; 210, first light-emitting component; 220, second light-emitting component; 300, tensioning roller group; 310, tensioning roller one; 320, tensioning roller two; 330, tensioning roller three; 331, mounting seat; 332, elastic telescopic rod; 400, mounting frame; 410, rotating connecting piece; 420, adjusting device; 421, adjusting screw; 422, screw sleeve; 423, electronic control device; 500, driving device; 600, detection device. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.
[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0022] Refer to the attached Figure 1 -Attached Figure 4 A tensioning device for diaphragm detection includes a mounting frame 400, a tensioning roller group 300 for limiting the position of a battery diaphragm 100 is installed inside the mounting frame 400, the tensioning roller group 300 includes a tensioning roller 1 310 and a tensioning roller 2 320 located on the bottom plane and a tensioning roller 3 330 located on the top plane, the horizontal projection surface of the tensioning roller 3 330 is located between the tensioning roller 1 310 and the tensioning roller 2 320, preferably the horizontal projection surface of the tensioning roller 3 330 is located in the middle of the tensioning roller 1 310 and the tensioning roller 2 320, wherein the battery diaphragm 100 passes through the bottom of the tensioning roller 1 310, the tensioning roller 3 320 in sequence, and the tensioning roller 3 330 passes through the bottom of the tensioning roller 1 310, the tensioning roller 3 320 ... The battery diaphragm 100 is directed to move in a bent posture at the top of the tensioning roller 30 and the bottom of the tensioning roller 320. The inner wall of the mounting frame 400 is also installed with an adjusting device 420 for controlling the distance between the tensioning roller 1 310 and the tensioning roller 2 320. The distance between the tensioning roller 1 310 and the tensioning roller 2 320 is adjusted by the adjusting device 420, thereby adjusting the moving path of the battery diaphragm 100. After adjusting the moving path of the battery diaphragm 100, the battery diaphragm passes through the tensioning roller group 300 in a tensioned posture, ensuring that the battery diaphragm can complete multiple inspections in a smaller space, thereby meeting the requirements of efficient inspection of surface defects of the battery diaphragm 100.
[0023] In summary, through the above-mentioned structural design, the tensioning and conveying posture of the battery separator 100 can be changed, so that the battery separator 100 can be transported and tested in a bent state, and the battery separator 100 can be tested differently in two directions in a smaller space, thereby meeting the needs of efficient testing of the battery separator 100 and improving the efficiency and accuracy of the testing of the battery separator 100.
[0024] It is preferred that the adjusting device 420 includes two symmetrically arranged groups, and the two groups of adjusting devices 420 respectively control the movement of tensioning roller 1 310 and tensioning roller 2 320. By setting up two groups of adjusting devices 420, the movement of tensioning roller 1 310 and tensioning roller 2 320 can be controlled individually to meet the demand for movement of tensioning roller 1 310 and tensioning roller 2 320; and the movement positions of tensioning roller 1 310 and tensioning roller 2 320 can be controlled to be different, thereby allowing the battery separator 100 to be in different postures for tensioning and conveying, thereby meeting the detection requirements under different conditions.
[0025] Specifically, the adjusting device 420 includes an adjusting screw rod 421 and an electric control device 423 for controlling the rotation of the adjusting screw rod 421. A screw rod sleeve 422 is sleeved on the outer side of the adjusting screw rod 421. The screw rod sleeve 422 is rotatably connected to the corresponding tensioning roller. During the rotation of the adjusting screw rod 421, the screw rod sleeve 422 can be driven to move linearly. The screw rod sleeve 422 slides with the inner wall of the mounting frame 400 to ensure the stability of the movement of the tensioning roller. Linear adjustment and conveying are performed by cooperating with the screw rod sleeve 422 and the adjusting screw rod 421, which can ensure the accuracy of the tensioning roller conveying and the stability of the tensioning roller position after adjustment.
[0026] A mounting seat 331 is rotatably connected to the side wall of the tensioning roller three 330, and an elastic telescopic rod 332 is arranged on the upper end of the tensioning roller three 330. The position of the tensioning roller three 330 can be tensioned according to the elastic telescopic rod 332 to ensure that the tensioning roller three 330 tensions the battery diaphragm 100 at the top, so that the battery diaphragm 100 is always in a tensioned state to detect the diaphragm surface.
[0027] The battery separator 100 moves linearly along a V-shaped path. A detection device 600 is provided on the inner side of the battery separator 100, and a light-emitting device 200 is provided on the outer side of the battery separator 100. The light-emitting device 200 can emit different types of light signals from the outer side toward the inner side. The detection device 600 takes an image of the surface of the battery separator 100 and sends it to the cloud for comparison to determine whether there are defects on the surface of the battery separator.
[0028] The detection device 600 is set to be multiple, and also includes a driving device 500 for controlling the circular movement of the multiple detection devices 600. Through the above-mentioned structural design, the detection device 600 can move synchronously with the battery separator 100, and the driving direction and speed of the driving device 500 are controlled to be relatively consistent with the battery separator 100. The detection device 600 and the battery separator 100 move relatively synchronously, which improves the shooting time of the detection device 600, improves the accuracy of the detection of the battery separator 100 and the efficiency of the movement of the battery separator 100.
[0029] Specifically; the light-emitting device 200 includes a first light-emitting component 210 located on the first side and a second light-emitting component 220 located on the second side. The first light-emitting component 210 and the second light-emitting component 220 can be located on both sides to emit different light signals, and can emit light sources of different colors or adjust the angle and intensity of the light source to meet the detection requirements of the battery separator 100.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A tensioning device for diaphragm detection, comprising a mounting frame (400), wherein a tensioning roller group (300) for limiting the position of a battery diaphragm (100) is mounted inside the mounting frame (400), characterized in that: The tensioning roller group (300) includes a tensioning roller one (310) and a tensioning roller two (320) located on the bottom plane and a tensioning roller three (330) located on the top plane, wherein the horizontal projection plane of the tensioning roller three (330) is located between the tensioning roller one (310) and the tensioning roller two (320), wherein the battery separator (100) passes through the bottom of the tensioning roller one (310), the top of the tensioning roller three (330) and the bottom of the tensioning roller two (320) in sequence, and the inner wall of the mounting frame (400) is also installed with an adjustment device (420) for controlling the distance between the tensioning roller one (310) and the tensioning roller two (320).
2. A tensioning device for diaphragm detection according to claim 1, characterized in that: The adjusting device (420) comprises two groups that are symmetrically arranged, and the two groups of adjusting devices (420) respectively control the movement of the tensioning roller one (310) and the tensioning roller two (320).
3. A tensioning device for diaphragm detection according to claim 1, characterized in that: The adjusting device (420) comprises an adjusting screw rod (421) and an electric control device (423) for controlling the rotation of the adjusting screw rod (421); a screw rod sleeve (422) is sleeved on the outer side of the adjusting screw rod (421); and the screw rod sleeve (422) is rotatably connected to a corresponding tensioning roller.
4. A tensioning device for diaphragm detection according to claim 1, characterized in that: The side wall of the tensioning roller three (330) is rotatably connected to a mounting seat (331), and an elastic telescopic rod (332) is provided at the upper end of the mounting seat (331).
5. A tensioning device for diaphragm detection according to claim 1, characterized in that: The battery separator (100) moves linearly along a V-shaped path; a detection device (600) is arranged inside the battery separator (100); and a light-emitting device (200) is arranged outside the battery separator (100).
6. A tensioning device for diaphragm detection according to claim 5, characterized in that: The detection devices (600) are arranged in plurality, and further include a driving device (500) for controlling the circular movement of the plurality of detection devices (600).
7. A tensioning device for diaphragm detection according to claim 5, characterized in that: The light-emitting device (200) comprises a first light-emitting component (210) located on a first side and a second light-emitting component (220) located on a second side.