White strip skin ultraviolet sterilization device

By designing a UV sterilization device for white stripe epidermis and using ultraviolet lamps to sterilize the surface of white stripe surfaces, the problem of difficulty in reducing the total number of white stripe epidermis colonies in the slaughtering process is solved, and the effect of epidermis sterilization and product shelf life is achieved.

CN222675385UActive Publication Date: 2025-03-28HUBEI WUHAN SHUANGHUI FOOD CO LTD +2
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Patent Information

Application Number
CN202421518099.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-03-28
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing slaughtering process cannot effectively reduce the total number of colonies on the epidermis of white stripes, resulting in excessive growth of microorganisms, prone to deterioration of meat, and even produce harmful substances, which can cause harm to human health.

Method used

A white stripe skin ultraviolet sterilization device is designed, including a device bracket, multiple vertically installed ultraviolet lamp tubes and light shields. When the white strip passes through the ultraviolet sterilization tunnel, the ultraviolet lamp tube irradiates the surface of the white strip to sterilize it.

Benefits of technology

Through ultraviolet sterilization, the total number of white striped epidermal colonies is reduced by two orders of magnitude, achieving epidermal sterilization, prolonging product shelf life, and avoiding spoilage of meat and the production of harmful substances.

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Abstract

The utility model relates to the technical field of slaughter process, in particular to a white strip skin ultraviolet sterilization device, which comprises an equipment support, a left baffle and a right baffle, the plurality of ultraviolet lamp tubes are vertically and uniformly arranged and mounted on the left baffle and the right baffle, and the plurality of white strips suspended on the white strip traveling track are irradiated and sterilized through ultraviolet light; and the light shields are arranged at the inlet end and the outlet end of the equipment bracket. Therefore, the method solves the problems that the existing slaughtering process cannot reduce the epidermis albiflora to a reasonable numerical value, so that mass propagation of microorganisms is easy to cause meat deterioration and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of slaughtering technology, in particular to a white stripe epidermis ultraviolet sterilization device. Background Art

[0002] The control of microorganisms on the body surface of white carcasses is the focus of sanitary control in the pig slaughtering industry. Since the feces, sewage and feed residues on the body surface of pigs during the breeding, transportation and slaughter process can all become carriers of microorganisms, exogenous microorganisms are the main factor causing the colony count of pig skin products to exceed the standard. If not handled properly, it can easily cause cross-contamination of other cuts such as meat and bones.

[0003] At present, the processes of body surface spraying, scalding, singeing, polishing and cleaning in slaughtering process can reduce the total number of bacterial colonies on the skin of white strips. However, after inspection, it was found that the number of microorganisms on the skin of white strips still reached 1x10 3 cfu / g to 1x10 4 cfu / g will further increase during the subsequent cutting, processing, transportation and storage, which may easily lead to excessive growth of microorganisms, resulting in meat spoilage and even the production of harmful substances, posing a threat to human health. Utility Model Content

[0004] The utility model provides a white stripe epidermis ultraviolet sterilization device to solve the problem that the existing slaughtering process cannot reduce the white stripe epidermis bacteria to a reasonable value, and thus the excessive growth of microorganisms is prone to cause meat deterioration.

[0005] The utility model provides a white strip epidermal ultraviolet sterilization device, comprising: an equipment bracket, the equipment bracket is arranged below the white strip travel track, and a left baffle and a right baffle are respectively installed on both sides of the equipment bracket; a plurality of ultraviolet lamp tubes, the plurality of ultraviolet lamp tubes are vertically and evenly arranged and installed on the left baffle and the right baffle; a light shield, the light shield is arranged at the inlet end and the outlet end of the equipment bracket, and is used to prevent ultraviolet light leakage.

[0006] Optionally, both the left baffle and the right baffle are ultraviolet shielding plates.

[0007] Optionally, 15 254nm ultraviolet lamps are installed on both the left baffle and the right baffle.

[0008] Optionally, a black reflective plate is provided on the inner side of the sunshade.

[0009] Optionally, it also includes:

[0010] At least four protection rods are respectively mounted on the left baffle plate and the right baffle plate, and the protection rods are parallel to each other, so as to stabilize the swinging white bar.

[0011] Optionally, it also includes:

[0012] At least one motion sensor is arranged at the inlet end and / or the outlet end of the equipment bracket and is located on the outside of the light shield, and is used to detect the passage of multiple white strips suspended on the white strip travel track, and turn on and / or turn off the multiple ultraviolet lamps.

[0013] The utility model provides a white strip epidermis ultraviolet sterilization device, after the white strips are out of the warehouse, they enter the ultraviolet sterilization tunnel in sequence through the travel track, and ultraviolet sterilize the surface of the white strips, so that the total number of bacteria on the epidermis of the white strips is reduced by two orders of magnitude, thereby achieving the purpose of epidermis sterilization and extending the shelf life of the product.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a front view of a white strip epidermal ultraviolet sterilization device provided by the utility model;

[0017] Figure 2 The utility model provides a top view of a white stripe epidermis ultraviolet sterilization device.

[0018] Description of reference numerals:

[0019] 100 - equipment support, 101 - left baffle, 102 - right baffle, 103 - at least two protective rods, 104 - at least two motion sensors, 200 - a plurality of ultraviolet lamps and 300 - a light shield. DETAILED DESCRIPTION

[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0021] The white stripe epidermis ultraviolet sterilization device of the present invention is described below with reference to the accompanying drawings.

[0022] Specifically, Figure 1 This is a front view of a white stripe epidermal ultraviolet sterilization device provided by the utility model.

[0023] like Figure 1 As shown, the white stripe epidermis ultraviolet sterilization device includes: an equipment bracket 100, a plurality of ultraviolet lamp tubes 200 and a light shield 300.

[0024] The equipment support 100 is arranged below the white strip travel track, and a left baffle 101 and a right baffle 102 are respectively installed on both sides of the equipment support 100; a plurality of ultraviolet lamp tubes 200 are vertically and evenly arranged and installed on the left baffle 101 and the right baffle 102, and are used to irradiate and sterilize a plurality of white strips suspended on the white strip travel track with ultraviolet light. A light shield 300 is arranged at the inlet and outlet ends of the equipment support to prevent ultraviolet light leakage.

[0025] In the actual implementation process, Figure 1 and 2 As shown in FIG. 1 , the equipment support 100 is divided into three parts: an inlet light-shielding channel, a sterilization channel, and an outlet light-shielding channel. Among them, a plurality of ultraviolet lamp tubes 200 are arranged on both sides of the sterilization channel, and light shields 300 are respectively arranged at the front end of the inlet light-shielding channel and the end of the outlet light-shielding channel. The white strips suspended on the white strip travel track first pass through the light shields 300 at the front end of the inlet light-shielding channel in turn to enter the inlet light-shielding channel, and then enter the sterilization channel provided with a plurality of ultraviolet lamp tubes 200. The ultraviolet lamps on both sides of the sterilization channel are used to evenly irradiate and sterilize the epidermis of the white strips. The irradiation needs to be continuous for 15s-30s, and the unit ultraviolet intensity of the epidermis of the white strips should be ≥5x10 4 Uw / cm 2 .s, in order to effectively kill the microorganisms, and then the sterilized white strips enter the exit light-shielding channel and sequentially pass through the light-shielding cover 300 at the end of the exit light-shielding channel to complete the sterilization of the white strip epidermis.

[0026] In some embodiments, both the left baffle 101 and the right baffle 102 are ultraviolet shielding plates.

[0027] In the actual implementation process, Figure 1 and 2 As shown, the left baffle 101 and the right baffle 102 in the equipment bracket 100 are made of ultraviolet shielding plates. The ultraviolet shielding plates can block the penetration of ultraviolet light to ensure that the operators or other equipment in the production workshop are protected from damage by ultraviolet rays, such as sunburn, equipment aging, etc. In addition, the ultraviolet shielding plates can reflect part of the ultraviolet rays, increase the intensity of ultraviolet radiation, and thereby improve the sterilization effect of white strips. They can also absorb part of the ultraviolet rays, thereby reducing the heat generated by the ultraviolet lamp, making the temperature in the production workshop more comfortable.

[0028] In the actual implementation process, Figure 1 and 2As shown, since the white strips to be sterilized are vertically suspended on the white strip travel track, in order to ensure that each white strip is irradiated by ultraviolet light as a whole, the utility model vertically and evenly arranges multiple ultraviolet lamp tubes 200 and installs them on the left baffle 101 and the right baffle 102, so that each white strip passes through each ultraviolet lamp tube and its surface is irradiated by ultraviolet light, thereby achieving the effect of improving the sterilization of white strips at a lower cost.

[0029] It should be noted that those skilled in the art may also evenly and horizontally install a plurality of ultraviolet lamp tubes 200 on the left baffle 101 and the right baffle 102 according to actual conditions, which is not specifically limited here.

[0030] In some embodiments, 15 254 nm ultraviolet lamps 200 are installed on both the left baffle 101 and the right baffle 102 .

[0031] In the actual implementation process, 15 ultraviolet lamps 200 capable of emitting 254nm and 300w power are installed on the left baffle 101 and the right baffle 102 of the equipment bracket 100 of the utility model, which can effectively sterilize the epidermis of white stripes.

[0032] In some embodiments, the present invention further includes:

[0033] At least four protection rods 103 are respectively mounted on the left baffle 101 and the right baffle 102, and the protection rods are parallel to each other, so as to stabilize the swinging white bar.

[0034] In the actual implementation process, Figure 2 As shown, when the white bar moves forward on the white bar travel track, the suspended white bar swings to a certain extent. When the amplitude is too large, it will hit the ultraviolet lamps on the left baffle 101 and the right baffle 102. Therefore, the utility model installs at least two mutually parallel protective rods on the left baffle 101, and installs at least two mutually parallel protective rods on the right baffle 102, which are in an "=" shape to prevent the swinging white bar from continuing to swing, and stably continue to move forward on the white bar travel track, thereby avoiding the occurrence of the white bar swinging damaging the ultraviolet lamp.

[0035] In some embodiments, the present invention further includes:

[0036] At least one motion sensor 104 is arranged at the inlet end and / or outlet end of the equipment bracket and is located outside the light shield 300, and is used to detect when multiple white strips hanging on the white strip travel track pass by, and turn on and / or turn off multiple ultraviolet lamps.

[0037] In the actual implementation process, Figure 1As shown, the utility model can install a motion sensor 104 at the inlet end of the equipment support 100, that is, at the front end of the inlet shading channel, and the motion sensor 104 is connected to the main switch of multiple ultraviolet lamp tubes 200. When multiple white strips suspended on the white strip travel track pass through the front end, the motion sensor 104 controls the multiple ultraviolet lamp tubes 200 to turn on. A motion sensor 104 can also be installed at the outlet end of the equipment support 100, that is, at the end of the outlet shading channel, and the motion sensor 104 is connected to the main switch of multiple ultraviolet lamp tubes 200. When multiple white strips suspended on the white strip travel track pass through the end, the motion sensor 104 controls the multiple ultraviolet lamp tubes 200 to turn off, thereby avoiding unnecessary energy consumption, reducing manual operation, and also avoiding that some white strips are not sterilized due to human misoperation or negligence, thereby improving the stability and reliability of the sterilization work.

[0038] In some embodiments, a black reflective plate is disposed on the inner side of the light shield 300 .

[0039] In the actual implementation process, in the utility model, a black reflective plate is provided on the inner side of the light shield 300 to increase the irradiation intensity of the ultraviolet light.

[0040] The working process of the white strip epidermal ultraviolet sterilization device proposed by the utility model is as follows: when a plurality of white strips hanging on the white strip travel track pass through the motion sensor 104 at the front end of the imported light shielding channel, a plurality of ultraviolet lamp tubes 200 are turned on, pass through the front end light shielding cover 300 and enter the sterilization channel, and the ultraviolet light of the sterilization channel sequentially irradiates and sterilizes the plurality of white strips hanging on the white strip travel track, and the effective irradiation time needs to be more than 18s to ensure that the ultraviolet radiation intensity per unit area is 1*104uw / cm 2 The above can effectively kill the microorganisms on the surface of the white strips. After the sterilization is completed, they enter the exit light-shielding channel in turn, pass through the end light-shielding cover 200, and after triggering the motion sensor 104 at the end of the exit light-shielding channel, the motion sensor 105 detects that there is no continuous white strip passing through, and then controls multiple ultraviolet lamps 200 to turn off.

[0041] According to the white strip epidermis ultraviolet sterilization device proposed by the utility model, after the white strips are shipped out of the warehouse, they enter the ultraviolet sterilization tunnel in sequence through the travel track, and the surface of the white strips is ultraviolet sterilized, so that the total number of bacteria on the white strip epidermis is reduced by two orders of magnitude, thereby achieving the purpose of epidermis sterilization and extending the shelf life of the product.

[0042] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or N embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0043] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "N" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

Claims

1. A white stripe epidermis ultraviolet sterilization device, characterized in that: include: An equipment bracket, wherein the equipment bracket is arranged below the white-bar travel track, and a left baffle and a right baffle are respectively installed on both sides of the equipment bracket; A plurality of ultraviolet lamp tubes, wherein the plurality of ultraviolet lamp tubes are vertically and evenly arranged and installed on the left baffle plate and the right baffle plate; A light shield is arranged at the inlet and outlet ends of the equipment support.

2. The ultraviolet disinfection device for the epidermis of white stripes according to claim 1 is characterized in that: The left baffle and the right baffle are both ultraviolet shielding plates.

3. The ultraviolet disinfection device for the epidermis of white stripes according to claim 1 is characterized in that: Fifteen 254nm ultraviolet lamps are installed on the left baffle and the right baffle.

4. The ultraviolet disinfection device for the epidermis of white stripes according to claim 1 is characterized in that: A black reflector is arranged on the inner side of the light shield.

5. The ultraviolet disinfection device for the epidermis of white stripes according to claim 1 is characterized in that: Also includes: At least four protection rods are respectively mounted on the left baffle plate and the right baffle plate, and the protection rods are parallel to each other, so as to stabilize the swinging white bar.

6. The ultraviolet disinfection device for the epidermis of white stripes according to claim 1, characterized in that: Also includes: At least one motion sensor is arranged at the inlet end and / or the outlet end of the equipment bracket and is located on the outside of the light shield, and is used to detect the passage of multiple white strips suspended on the white strip travel track, and turn on and / or turn off the multiple ultraviolet lamps.