Flame-retardant polypropylene reaction kettle
By adopting a combined structure of active stirring assembly and auxiliary mixing assembly in the polypropylene reactor, the problem of incomplete stirring of traditional reactors is solved, and a more uniform and efficient stirring effect is achieved.
Patent Information
- Application Number
- CN202420872648.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing polypropylene reactors are prone to dead zones during the stirring process, resulting in poor mixing effect and it takes a lot of time to complete the stirring process.
A flame-retardant polypropylene reactor is designed, adopting a combined structure of active stirring assembly and auxiliary mixing assembly. The active stirring assembly includes an explosion-proof motor and a stirring rack in the barrel. The auxiliary mixing assembly includes a servo-controlled motor, a rotating shaft and a multi-leaf mixing rack to avoid dead zones through multi-directional stirring orientation.
More uniform and comprehensive stirring of the raw materials is achieved, and the dead zone of the kettle body during the stirring process is avoided, which significantly enhances the mixing effect of the polypropylene reactor.
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Figure CN222678020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a flame-retardant polypropylene reaction kettle. Background Art
[0002] Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticide, dye, medicine and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization and condensation, such as reactors, reaction pots, decomposition pots, polymerization pots, etc.; they are generally made of carbon manganese steel, stainless steel, zirconium, nickel-based alloys and other composite materials.
[0003] The reactor needs certain flame retardant and heat resistant properties in the preparation work, so many polypropylene reactors are designed. For example, a polypropylene reactor disclosed in Chinese patent CN213824782U includes a polypropylene reactor body and a polypropylene reactor cover which are sealed and installed as one. The polypropylene reactor has a reasonable structure layout, high installation strength, and safe and reliable use. However, the polypropylene reactors on the existing market still have the defect of incomplete stirring effect. Because the traditional polypropylene reactor is prone to dead zone during the stirring process, the stirring and mixing effect is not good. It often takes a lot of time to complete the stirring process, which greatly reduces the stirring effect. Therefore, a flame retardant polypropylene reactor is proposed to solve the above problem. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a flame-retardant polypropylene reactor, which has the advantages of comprehensive stirring and the like, and solves the problem of incomplete stirring in traditional polypropylene reactors.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned comprehensive stirring purpose, the utility model provides the following technical solutions: a flame-retardant polypropylene reactor, comprising a base, the upper surface of the base is fixedly connected to a support frame, the side of the support frame away from the base is fixedly connected to a fixed plate, the upper surface of the fixed plate is fixedly connected to a plurality of load-bearing feet, the side of the load-bearing feet away from the fixed plate is fixedly connected to a kettle body, one side of the kettle body is fixedly connected to a heater, and one side of the kettle body is fixedly connected to a feed port.
[0008] An active stirring component for uniformly stirring the inside of the barrel is fixedly connected to the top of the kettle body, and the active stirring component penetrates and extends to the inside of the kettle body.
[0009] An auxiliary mixing component for enhancing the mixing and stirring effect is fixedly connected to the center of the upper surface of the base, and the auxiliary mixing component penetrates and extends to the interior of the kettle body.
[0010] Preferably, the active stirring assembly comprises an explosion-proof motor disposed on the top of the kettle body, and the output shaft of the explosion-proof motor is coaxially connected to an in-barrel stirring frame having one end penetrating through and extending into the kettle body.
[0011] Preferably, the auxiliary mixing assembly includes a servo-controlled motor arranged on the upper surface of the base, the output shaft of the servo-controlled motor is coaxially connected to a rotating shaft with one end passing through the fixed disk and the kettle body in sequence and extending to the inside of the kettle body, the top end of the rotating shaft is fixedly connected to a rotating disk, and the top of the rotating disk is fixedly connected to a plurality of multi-leaf mixing racks.
[0012] Preferably, the multi-leaf mixing frame is composed of a rotating column and stirring blades, the top of the rotating disk is fixedly connected to the rotating column, and the outer side of the rotating column is fixedly connected to a plurality of stirring blades.
[0013] Preferably, there are multiple multi-leaf mixing racks, and the multiple multi-leaf mixing racks are symmetrically and equidistantly distributed around the midpoint of the rotating disk as the symmetry point.
[0014] Preferably, the stirring frame in the barrel consists of a rotating rod and stirring blades, the output shaft of the explosion-proof motor is coaxially connected to a rotating rod with one end passing through and extending into the inside of the kettle body, and a plurality of stirring blades are fixedly connected to the outer side of the rotating rod.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a flame retardant polypropylene reactor, which has the following beneficial effects:
[0017] The flame-retardant polypropylene reactor can stir the raw materials more evenly and comprehensively by arranging an additional lower mixing structure and cooperating with the stirring structure at the upper position in the reactor body. The multi-directional stirring orientation can avoid the occurrence of dead zones in the reactor body during the stirring process, making the stirring more even and reliable, and greatly enhancing the mixing effect of the polypropylene reactor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a front plan view of the utility model;
[0020] Figure 3 This is a top view of the back of the utility model;
[0021] Figure 4 This is a planar structural internal cross-sectional view of the first embodiment of the utility model;
[0022] Figure 5This is an internal cross-sectional view of the planar structure of the second embodiment of the present utility model.
[0023] In the figure: 1. base; 2. support frame; 3. fixed plate; 4. load-bearing feet; 5. kettle body; 6. feed inlet; 7. explosion-proof motor; 8. stirring frame in the barrel; 9. heater; 10. servo control motor; 11. rotating shaft; 12. rotating plate; 13. multi-leaf mixing frame; 14. multi-leaf elastic collision frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model discloses a flame retardant polypropylene reactor, and provides two embodiments.
[0026] For example, see Figure 1-4 :
[0027] A flame-retardant polypropylene reactor comprises a base 1, a support frame 2 is fixedly connected to the upper surface of the base 1, a fixed plate 3 is fixedly connected to the side of the support frame 2 away from the base 1, a plurality of load-bearing feet 4 are fixedly connected to the upper surface of the fixed plate 3, a kettle body 5 is fixedly connected to the side of the load-bearing feet 4 away from the fixed plate 3, a heater 9 is fixedly connected to one side of the kettle body 5, and a feed port 6 is fixedly connected to one side of the kettle body 5.
[0028] In this embodiment, the preparation material of the kettle body 5 is 85 parts by weight of polypropylene particles, 5 parts by weight of flame retardant, 3 parts by weight of anti-aging agent, and 1 part by weight of high-purity graphite powder;
[0029] The steps for making the kettle body 5 in this embodiment are:
[0030] S1, the solid materials in the raw materials are physically ground and then mixed in a high-speed mixer;
[0031] S2, use ultrasonic multi-frequency vibration machine to mix the principle deeply and evenly again;
[0032] S3, melting the mixed material at high temperature, then extruding and cooling, so as to prepare a polypropylene reactor body having flame retardant properties and easy to conduct static electricity;
[0033] S4, welding the parts according to the design requirements to complete the preparation of the flame-retardant polypropylene reactor.
[0034] The kettle body 5 prepared by the raw materials and preparation steps in the above embodiment has good flame retardancy, is safe and reliable during use, and avoids unnecessary industrial accidents.
[0035] The top of the kettle body 5 is fixedly connected with an active stirring component for uniformly stirring the inside of the barrel, and the active stirring component penetrates and extends to the inside of the kettle body 5 .
[0036] In addition, the active stirring component includes an explosion-proof motor 7 arranged on the top of the kettle body 5. The output shaft of the explosion-proof motor 7 is coaxially connected to a barrel stirring frame 8 with one end passing through and extending into the interior of the kettle body 5. The barrel stirring frame 8 is composed of a rotating rod and stirring blades. The output shaft of the explosion-proof motor 7 is coaxially connected to a rotating rod with one end passing through and extending into the interior of the kettle body 5. A plurality of stirring blades are fixedly connected to the outer side of the rotating rod.
[0037] It should be understood in this embodiment that the plurality of stirring blades do not contact the auxiliary mixing assembly, so no collision occurs during the rotation process.
[0038] An auxiliary mixing component for enhancing the mixing and stirring effect is fixedly connected to the center of the upper surface of the base 1 , and the auxiliary mixing component penetrates and extends to the interior of the kettle body 5 .
[0039] It should be noted that in the above embodiment, the auxiliary mixing assembly includes a servo-controlled motor 10 arranged on the upper surface of the base 1, and the output shaft of the servo-controlled motor 10 is coaxially connected to a rotating shaft 11 at one end of which passes through the fixed disk 3 and the kettle body 5 in sequence and extends to the inside of the kettle body 5. The top of the rotating shaft 11 is fixedly connected to a rotating disk 12, and the top of the rotating disk 12 is fixedly connected to a plurality of multi-leaf mixing racks 13. The number of the multi-leaf mixing racks 13 is multiple, and the plurality of multi-leaf mixing racks 13 are symmetrically and equidistantly distributed around the midpoint of the rotating disk 12 as the symmetrical point.
[0040] Among them, the multi-blade mixing frame 13 is composed of a rotating column and stirring blades. The top of the rotating disk 12 is fixedly connected to the rotating column, and the outer side of the rotating column is fixedly connected to a plurality of stirring blades. By setting the rotating column and arranging multiple stirring blades on the outer side, the rotating disk 12 can drive the rotating column and the stirring blades to rotate in a ring around the stirring frame 8 in the barrel with the midpoint of the rotating disk 12 as the axis when rotating, thereby enhancing the mixing effect and reducing the dead zone generated during stirring.
[0041] The working principle of this embodiment is as follows:
[0042] The explosion-proof motor 7 is started to drive the stirring frame 8 in the barrel to rotate clockwise to mix the raw materials, and then the servo control motor 10 is started to drive the rotating shaft 11 and the multi-leaf mixing frame 13 to rotate counterclockwise. Since there are multiple stirring blades in the multi-leaf mixing frame 13, excessive stirring dead zones can be avoided during the rotation process. Moreover, since the stirring direction is opposite to that of the stirring frame 8 in the barrel, the centrifugal force of the fluid generated can also further improve the mixing efficiency.
[0043] For example 2, please refer to Figure 1-3 and Figure 5 The top of the rotating disk 12 is fixedly connected with a plurality of multi-leaf elastic collision frames 14, and the multi-leaf elastic collision frames 14 are composed of a connecting frame and a heat-insulating rubber sheet. A plurality of heat-insulating rubber sheets are arranged on the outer side of the connecting frame, and the rest is the same as the first embodiment.
[0044] It should be noted that in this embodiment, the thermal insulation rubber sheet is made of silicone rubber, which has good heat resistance and excellent elasticity, and can be effectively deformed when in contact without the phenomenon of rigid contact.
[0045] It should also be noted that the positions of the heat insulating rubber sheets in the multi-leaf elastic collision frame 14 are staggered with the positions of the stirring blades in the stirring frame 8 in the barrel.
[0046] In this embodiment, the preparation material of the kettle body 5 is 95 parts by weight of polypropylene particles, 10 parts by weight of flame retardant, 5 parts by weight of anti-aging agent, and 3 parts by weight of high-purity graphite powder;
[0047] The manufacturing steps of the kettle body 5 in this embodiment are the same as those in the first embodiment.
[0048] The working principle of this embodiment is as follows:
[0049] The working principle of this embodiment is basically the same as that of the first embodiment, with the difference being that the multi-leaf mixing frame 13 is replaced by a multi-leaf elastic collision frame 14. Since the position of the heat-insulating rubber sheet in the multi-leaf elastic collision frame 14 is staggered with the position of the stirring blades in the stirring frame 8 in the barrel, and the heat-insulating rubber sheet has elasticity, it will continuously collide with the stirring frame 8 in the barrel and deform during rotation. During the deformation process, the surrounding fluid will be affected by the impact force, thereby improving the flow performance and enhancing the mixing effect.
[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flame retardant polypropylene reactor, comprising: A base (1), wherein a support frame (2) is provided on the upper surface of the base (1), a fixed plate (3) is provided on the side of the support frame (2) away from the base (1), a plurality of load-bearing feet (4) are provided on the upper surface of the fixed plate (3), a kettle body (5) is provided on the side of the load-bearing feet (4) away from the fixed plate (3), a heater (9) is provided on one side of the kettle body (5), and a feed port (6) is provided on one side of the kettle body (5); Features: An active stirring component for uniformly stirring the inside of the barrel is provided on the top of the kettle body (5), and the active stirring component penetrates and extends into the interior of the kettle body (5); An auxiliary mixing component for enhancing the mixing and stirring effect is provided at the center of the upper surface of the base (1), and the auxiliary mixing component penetrates and extends into the interior of the kettle body (5); The auxiliary mixing assembly comprises a servo control motor (10) arranged on the upper surface of the base (1), the output shaft of the servo control motor (10) being coaxially connected to a rotating shaft (11) having one end which sequentially passes through the fixed disk (3) and the kettle body (5) and extends into the interior of the kettle body (5), a rotating disk (12) being arranged at the top end of the rotating shaft (11), and a plurality of multi-leaf mixing racks (13) being arranged at the top of the rotating disk (12).
2. A flame-retardant polypropylene reactor according to claim 1, characterized in that: The active stirring assembly comprises an explosion-proof motor (7) disposed on the top of the kettle body (5), wherein the output shaft of the explosion-proof motor (7) is coaxially connected to an in-barrel stirring frame (8) having one end penetrating through and extending into the kettle body (5).
3. A flame retardant polypropylene reactor according to claim 2, characterized in that: The multi-leaf mixing frame (13) is composed of a rotating column and stirring blades. The top of the rotating disk (12) is provided with a rotating column, and a plurality of stirring blades are provided on the outer side of the rotating column.
4. A flame-retardant polypropylene reactor according to claim 3, characterized in that: The number of the multi-leaf mixing racks (13) is plural, and the multi-leaf mixing racks (13) are symmetrically and equidistantly distributed around the midpoint of the rotating disk (12) as a symmetrical point.
5. A flame retardant polypropylene reactor according to claim 4, characterized in that: The stirring frame (8) in the barrel is composed of a rotating rod and stirring blades. The output shaft of the explosion-proof motor (7) is coaxially connected to a rotating rod having one end passing through and extending into the interior of the kettle body (5). A plurality of stirring blades are arranged on the outer side of the rotating rod.
Citation Information
Patent Citations
Polypropylene reaction kettle
CN213824782U