Controller box die-casting mold frame

By using the technology of hydraulic cylinder-driven heating molding blocks in the controller box die-casting mold frame, the cracking problem caused by insufficient plate fluidity in the prior art is solved, and the controller box molding with higher quality and integrity is achieved, and the mold release process is simplified.

CN222679307UActive Publication Date: 2025-03-28XIANGSHAN HUALONG FORMWORK CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420661183.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-28
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

When the existing controller box die-casting mold frame die-casting on the board, it is inconvenient to heat and die-cast, resulting in insufficient fluidity of the board and prone to cracking.

Method used

A controller box die-casting mold frame is designed, which uses hydraulic cylinder to drive the upper mold frame and the shaping block to move downwards, and uses the shaping block made of thermally conductive steel to heat up the plate to improve the fluidity of the plate, and ensure the positioning and forming of the plate during the die-casting process through structures such as limit insertion blocks and material withdrawal plates.

Benefits of technology

Through heating die-casting technology, the fluidity of the sheet is improved, cracking during the die-casting process is reduced, the integrity and quality of the controller box is ensured, and it is easy to release and store quickly after molding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222679307U_ABST
    Figure CN222679307U_ABST
Patent Text Reader

Abstract

The utility model discloses a controller box die-casting mold frame, and particularly relates to the technical field of controller box die-casting, the controller box die-casting mold frame comprises a bottom mold frame, four corners of the lower end of the bottom mold frame are fixedly connected with supporting foot seats, two sides of the upper end of the bottom mold frame are symmetrically and fixedly connected with four limiting insertion blocks, and the limiting insertion blocks are fixedly connected with the supporting foot seats. First T-shaped mounting blocks are mounted on the two sides of the lower end of the bottom mold frame correspondingly, hydraulic cylinders are mounted in the first T-shaped mounting blocks, second T-shaped mounting blocks are mounted outside the piston rod ends of the hydraulic cylinders, an upper mold frame is mounted at the lower ends of the second T-shaped mounting blocks, a shaping block is arranged at the lower end of the upper mold frame, and a shaping groove is formed in the upper end of the bottom mold frame. A material returning assembly is arranged at the bottom of an inner cavity of the shaping groove. The problems that when a box body is manufactured through pressure casting of a plate, heating pressure casting is inconvenient to conduct on the plate in the pressure casting process of the plate, the fluidity of the plate is not convenient to improve, and consequently the plate is prone to cracking in the pressure casting process are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of controller case die-casting, and in particular to a controller case die-casting mold frame. Background Art

[0002] A controller refers to a main command device that changes the wiring of the main circuit or control circuit and the resistance value in the circuit in a predetermined order to control the starting, speed regulation, braking and reversing of the motor. Usually, the controller needs to be installed in a controller box for protection during use. The main function of the controller box is to protect the controller from erosion by wind, sand, rain and snow.

[0003] At present, when manufacturing existing controller boxes, most of them are die-casted by using a die-casting mold frame to die-cast the plate. This manufacturing method is fast and efficient, and the controller box obtained by die-casting can be processed by fastening two controller boxes together with bolts.

[0004] However, the above technical solution has the following defects:

[0005] (1) When the plate is die-cast to manufacture the box body, it is inconvenient to heat the plate during the die-casting process to improve the fluidity of the plate, which leads to the plate being prone to cracking during the die-casting process. Utility Model Content

[0006] One purpose of the present application is to heat the plate for die-casting, thereby improving the fluidity of the plate, making the die-cast controller box more complete, and avoiding the appearance of cracks.

[0007] In order to achieve the above purpose, the technical solution adopted in the present application is: a controller box die-casting mold frame, including a bottom mold frame, the lower end of the bottom mold frame is fixedly connected to support feet at four corners, four limit plugs are symmetrically fixedly connected to the upper end of the bottom mold frame on both sides, the first T-shaped mounting blocks are installed on both sides of the lower end of the bottom mold frame, a hydraulic cylinder is installed inside the first T-shaped mounting block, a second T-shaped mounting block is installed outside the piston rod end of the hydraulic cylinder, an upper mold frame is installed at the lower end of the second T-shaped mounting block, a shaping block is provided at the lower end of the upper mold frame, a shaping groove is provided at the upper end of the bottom mold frame, and a material return assembly is provided at the bottom of the inner cavity of the shaping groove;

[0008] The stripping assembly includes a stripping plate slidably connected to the bottom of the inner cavity of the shaping groove, and the stripping plate is arranged in a T-shape and fits tightly with the shaping groove;

[0009] The upper end of the bottom mold frame is used for mounting the box die-casting plate body, and the four limiting plug blocks are used for limiting the box die-casting plate body.

[0010] Preferably, a fastening bolt is provided inside the second T-shaped mounting blocks, and the fastening bolt is used to fasten the piston rod of the hydraulic cylinder, and the second T-shaped mounting blocks are fixedly mounted to the upper mold frame by using bolts.

[0011] Preferably, a terminal head is installed in the middle of the upper end of the upper mold frame, and a pressing block is fixedly connected to the lower end of the upper mold frame outside the shaping block, and the shaping block is made of heat-conducting steel.

[0012] Preferably, a heating cavity is provided inside the shaping block, a plurality of electric heating blocks are installed at the bottom of the inner cavity of the heating cavity, and the plurality of electric heating blocks are electrically connected to the terminal head through wires.

[0013] Preferably, four limiting grooves are symmetrically arranged on both sides of the lower end of the upper mold frame, and the four limiting grooves are plugged into limiting plug blocks for limiting.

[0014] Preferably, four fixed cylinders are symmetrically arranged inside the lower end of the bottom mold frame, and the four fixed cylinders are provided with storage grooves. The lower ends of the four fixed cylinders are slidably connected with limiting sliding columns. The upper ends of the limiting sliding columns are fixedly connected to a tray, and the tray is fixedly connected to the material stripping plate. The lower end of the tray is fixedly connected to a spring, and one end of the spring is fixedly connected to the bottom of the inner cavity of the storage groove.

[0015] Compared with the prior art, the beneficial effects of this application are:

[0016] (1) When manufacturing the controller box, the cut box die-casting plate body is placed on the bottom mold frame, and the limit plug is used to limit the box die-casting plate body and play a positioning role to prevent the box die-casting plate body from detaching from the two sides of the bottom mold frame and affecting the die-casting of the controller box. Then, the hydraulic cylinder is started to pull the second T-shaped mounting block downward, and the second T-shaped mounting block uses bolts to drive the upper mold frame to move downward, so that the upper mold frame pushes the shaping block to move downward synchronously. The shaping block is made of heat-conducting steel. Then, when the box die-casting plate body is die-cast, an external power supply is connected through a terminal head, and then the electric heating is started. The block is used to heat the shaping block, and when the shaping block is driven to move downward, the heated shaping block can be used to fit with the surface of the die-casting plate body of the box, and then the heat energy can be used to enhance the fluidity of the die-casting plate body of the box, which helps to better fill the complex shapes and details of the shaping grooves during the die-casting process, reduce pores and defects, and thus produce a more precise and high-quality controller box. This solves the problem that when the existing controller box die-casting mold frame is die-casting the plate to manufacture the box, it is inconvenient to heat and die-cast the plate during the die-casting process to improve the fluidity of the plate, which leads to the plate being prone to cracking during the die-casting process.

[0017] (2) After driving the shaping block to press the box die-casting plate body to slide into the inner cavity of the shaping groove, the box die-casting plate body is quickly formed through the shaping groove, and at the same time, the box die-casting plate body moves downward to press the stripping plate, and the stripping plate pushes the tray downward. After the stripping plate moves to the bottom of the inner cavity of the shaping groove, it will not be able to move downward any further. At this time, the shaping groove will form a complete cavity, and then the shaping block will continue to press the box die-casting plate body into the inner cavity of the shaping groove, thereby completing the die-casting of the controller box. After the die-casting is completed, the hydraulic cylinder is activated The plug rod pushes the second T-shaped mounting block to move upward, and at the same time, the second T-shaped mounting block uses bolts to drive the upper mold frame to move synchronously, and then drives the shaping block to slide out of the shaping groove, and then uses the spring in the inner cavity of the storage groove to pop up the tray, and at the same time, the tray pushes the stripping plate to move upward, and then pushes the formed controller box out of the shaping groove, so that it is convenient for the operator to collect the formed controller box, thereby solving the problem of the existing controller box die-casting mold frame that it is inconvenient to quickly push the formed controller box out of the mold frame for rapid demolding and storage after the plate is die-cast into the controller box. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall main appearance structure of the utility model;

[0019] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of a half-section structure of a bottom mold frame of the utility model;

[0021] Figure 4 It is a partial cross-sectional schematic diagram of the internal structure of the bottom mold frame of the utility model;

[0022] Figure 5 For the utility model Figure 4 A schematic diagram of the enlarged structure of the middle A area;

[0023] Figure 6 This is a schematic diagram of the overall operation process of the main view of the utility model;

[0024] In the figure: 1. bottom mold frame; 2. supporting foot; 3. first T-shaped mounting block; 4. hydraulic cylinder; 5. bolt; 6. second T-shaped mounting block; 7. fastening bolt; 8. upper mold frame; 9. limiting groove; 10. limiting plug block; 11. shaping groove; 12. box body die-casting plate body; 13. terminal head; 14. fixing cylinder; 15. pressing block; 16. shaping block; 17. heating chamber; 18. electric heating block; 19. stripping plate; 20. limiting slide column; 21. storage groove; 22. spring; 23. tray. DETAILED DESCRIPTION

[0025] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0026] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0027] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0028] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0029] The prior art has the following defects:

[0030] (1) When the plate is die-cast to manufacture the box body, it is inconvenient to heat the plate during the die-casting process to improve the fluidity of the plate, which leads to the plate being prone to cracking during the die-casting process.

[0031] As an improvement, Figure 1-Figure 6 As shown, the preferred embodiments of the present application are:

[0032] A controller box die-casting mold frame, comprising a bottom mold frame 1, the bottom mold frame 1 has support feet 2 fixedly connected at four corners, four limit plugs 10 symmetrically fixedly connected at both sides of the upper end of the bottom mold frame 1, first T-shaped mounting blocks 3 are installed at both sides of the lower end of the bottom mold frame 1, a hydraulic cylinder 4 is installed inside the first T-shaped mounting block 3, a second T-shaped mounting block 6 is installed outside the piston rod end of the hydraulic cylinder 4, an upper mold frame 8 is installed at the lower end of the second T-shaped mounting block 6, a shaping block 16 is arranged at the lower end of the upper mold frame 8, a shaping groove 11 is arranged at the upper end of the bottom mold frame 1, and a material return assembly is arranged at the bottom of the inner cavity of the shaping groove 11;

[0033] The stripping assembly includes a stripping plate 19 slidably connected to the bottom of the inner cavity of the shaping groove 11, and the stripping plate 19 is set in a T-shape and fits tightly with the shaping groove 11;

[0034] The upper end of the bottom mold frame 1 is used for mounting the box die-casting plate body 12 , and the four limiting inserts 10 are used for limiting the box die-casting plate body 12 .

[0035] like Figure 1 , Figure 2 and Figure 6 As shown, a fastening bolt 7 is provided inside the second T-shaped mounting block 6 , and the fastening bolt 7 is used to fasten the piston rod of the hydraulic cylinder 4 . The second T-shaped mounting block 6 is fixedly mounted to the upper mold frame 8 by using bolts 5 .

[0036] Specifically, when manufacturing the controller box, the disassembled box die-casting plate body 12 is prevented from being on the bottom mold frame 1, and the limiting plug block 10 is used to limit the box die-casting plate body 12 and play a positioning role to prevent the box die-casting plate body 12 from being separated from the two sides of the bottom mold frame 1 and affecting the die-casting of the controller box. Then, the hydraulic cylinder 4 is started to pull the second T-shaped mounting block 6 to move downward, and at the same time, the second T-shaped mounting block 6 uses the bolt 5 to drive the upper mold frame 8 to move downward, so that the upper mold frame 8 pushes the shaping block 16 to move downward synchronously. The shaping block 16 is made of heat-conducting steel. Then, when the box die-casting plate body 12 is die-cast, an external power supply is connected through the terminal head 13, and then the hydraulic cylinder 4 is started to pull the second T-shaped mounting block 6 to move downward. The dynamic electric heating block 18 heats the shaping block 16. At the same time, when the shaping block 16 is driven to move downward, the heated shaping block 16 can be used to fit with the surface of the box die-casting plate body 12, and then the heat energy can be used to enhance the fluidity of the box die-casting plate body 12, which helps to better fill the complex shape and details of the shaping groove 11 during the die-casting process, reduce pores and defects, and thus produce a more precise and high-quality controller box. This solves the problem that when the existing controller box die-casting mold frame is die-casting the plate to manufacture the box, it is inconvenient to heat and die-cast the plate during the die-casting process to improve the fluidity of the plate, which leads to the plate being prone to cracking during the die-casting process.

[0037] like Figure 1 , Figure 3 and Figure 6 As shown, a terminal head 13 is installed in the middle of the upper end of the upper mold frame 8, and a pressing block 15 is fixedly connected to the lower end of the upper mold frame 8 outside the shaping block 16, and the shaping block 16 is made of heat-conducting steel.

[0038] like Figure 1 , Figure 3 and Figure 6As shown, a heating cavity 17 is provided inside the shaping block 16 , and a plurality of electric heating blocks 18 are installed at the bottom of the inner cavity of the heating cavity 17 , and the plurality of electric heating blocks 18 are electrically connected to the terminal head 13 through wires.

[0039] like Figure 2 , Figure 4 and Figure 5 As shown, four limiting grooves 9 are symmetrically arranged on both sides of the lower end of the upper mold frame 8, and the four limiting grooves 9 are plugged with limiting plug blocks 10 for limiting.

[0040] Specifically, after driving the shaping block 16 to press the box die-casting plate body 12 to slide into the inner cavity of the shaping groove 11, the box die-casting plate body 12 is quickly formed through the shaping groove 11, and at the same time, the box die-casting plate body 12 moves downward to press the stripping plate 19, and the stripping plate 19 pushes the tray 23 to move downward. After the stripping plate 19 moves to the bottom of the inner cavity of the shaping groove 11, it will not be able to move downward any further. At this time, the shaping groove 11 will form a complete cavity, and then the shaping block 16 will continue to press the box die-casting plate body 12 to enter the inner cavity of the shaping groove 11, thereby completing the die-casting of the controller box. After the die-casting is completed, the liquid The piston rod of the pressure cylinder 4 pushes the second T-shaped mounting block 6 to move upward, and at the same time, the second T-shaped mounting block 6 uses the bolt 5 to drive the upper mold frame 8 to move synchronously, and then drives the shaping block 16 to slide out of the shaping groove 11, and then uses the spring 22 in the inner cavity of the storage groove 21 to pop up the tray 23, and at the same time, the tray 23 pushes the stripping plate 19 to move upward, and then pushes the formed controller box out of the shaping groove 11, so that it is convenient for the operator to collect the formed controller box, thereby solving the problem of the existing controller box die-casting mold frame being inconvenient to quickly push the formed controller box out of the mold frame for rapid demolding and storage after the plate is die-cast into the controller box.

[0041] like Figure 2 , Figure 4 and Figure 5 As shown, four fixed cylinders 14 are symmetrically arranged inside the lower end of the bottom mold frame 1, and the four fixed cylinders 14 are provided with receiving grooves 21. The lower ends of the four fixed cylinders 14 are slidably connected with limiting sliding columns 20. The upper ends of the limiting sliding columns 20 are fixedly connected with a tray 23, and the tray 23 is fixedly connected to the stripping plate 19. The lower end of the tray 23 is fixedly connected with a spring 22, and one end of the spring 22 is fixedly connected to the bottom of the inner cavity of the receiving groove 21.

[0042] Working principle of the utility model: when manufacturing the controller box, the box die-casting plate body 12 that has been cut and disassembled is prevented from being placed on the bottom mold frame 1, and the limiting plug block 10 is used to limit the box die-casting plate body 12, and plays a positioning role to prevent the box die-casting plate body 12 from being separated from the two sides of the bottom mold frame 1, affecting the die-casting of the controller box, and then the hydraulic cylinder 4 is started to pull the second T-shaped mounting block 6 to move downward, and at the same time, the second T-shaped mounting block 6 uses the bolt 5 to drive the upper mold frame 8 to move downward, so that the upper mold frame 8 pushes the shaping block 16 to move downward synchronously, and the shaping block 16 It is made of heat-conducting steel. When the die-casting plate body 12 of the box body is die-casted, the external power supply is connected through the terminal 13, and then the electric heating block 18 is started to heat the shaping block 16. At the same time, when the shaping block 16 is driven to move downward, the heated shaping block 16 can be used to fit with the surface of the die-casting plate body 12 of the box body. Then, the heat energy can be used to enhance the fluidity of the die-casting plate body 12 of the box body, which helps to better fill the complex shape and details of the shaping groove 11 during the die-casting process, reduce pores and defects, and thus manufacture a more accurate and high-quality controller box;

[0043] After the shaping block 16 is driven to press the box die-casting plate body 12 to slide into the inner cavity of the shaping groove 11, the box die-casting plate body 12 is quickly formed through the shaping groove 11, and at the same time, the box die-casting plate body 12 moves downward to press the stripping plate 19, and the stripping plate 19 pushes the tray 23 to move downward. After the stripping plate 19 moves to the bottom of the inner cavity of the shaping groove 11, it will not be able to move downward any further. At this time, the shaping groove 11 will form a complete cavity, and then the box die-casting plate body 12 is continuously pressed by the shaping block 16 to enter the shaping groove 11. The inner cavity thereby completes the die-casting of the controller box. After the die-casting is completed, the second T-shaped mounting block 6 is pushed upward by the piston rod of the hydraulic cylinder 4. At the same time, the second T-shaped mounting block 6 uses the bolt 5 to drive the upper mold frame 8 to move synchronously, and then drives the shaping block 16 to slide out of the shaping groove 11, and then uses the spring 22 in the inner cavity of the receiving groove 21 to pop up the tray 23. At the same time, the tray 23 pushes the stripping plate 19 to move upward, and then pushes the formed controller box out of the shaping groove 11, so that it is convenient for the operator to collect the formed controller box.

[0044] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A controller box die-casting mold frame, comprising a bottom mold frame (1), wherein the bottom mold frame (1) is fixedly connected to support feet (2) at four corners of the bottom mold frame (1), and four limit plugs (10) are symmetrically fixedly connected to the upper ends of the bottom mold frame (1), and first T-shaped mounting blocks (3) are installed on both sides of the lower end of the bottom mold frame (1), and a hydraulic cylinder (4) is installed inside the first T-shaped mounting block (3), and a second T-shaped mounting block (6) is installed outside the piston rod end of the hydraulic cylinder (4), and an upper mold frame (8) is installed at the lower end of the second T-shaped mounting block (6), and a shaping block (16) is arranged at the lower end of the upper mold frame (8), and a shaping groove (11) is arranged at the upper end of the bottom mold frame (1), and a material return assembly is arranged at the bottom of the inner cavity of the shaping groove (11); The material stripping assembly includes a material stripping plate (19) slidably connected to the bottom of the inner cavity of the shaping groove (11), and the material stripping plate (19) is arranged in a T-shape and fits tightly with the shaping groove (11); The upper end of the bottom mold frame (1) is used for mounting the box die-casting plate body (12), and the four limiting plug blocks (10) are used for limiting the box die-casting plate body (12).

2. The controller box die-casting mold frame according to claim 1, characterized in that: A fastening bolt (7) is provided inside the second T-shaped mounting blocks (6), and the fastening bolt (7) is used to fasten the piston rod of the hydraulic cylinder (4). The second T-shaped mounting blocks (6) are fixedly mounted to the upper mold frame (8) by means of bolts (5).

3. The controller box die-casting mold frame according to claim 1, characterized in that: A terminal head (13) is installed in the middle of the upper end of the upper mold frame (8), and a pressing block (15) is fixedly connected to the outer part of the shaping block (16) at the lower end of the upper mold frame (8), and the shaping block (16) is made of heat-conducting steel.

4. The controller box die-casting mold frame according to claim 3, characterized in that: A heating chamber (17) is provided inside the shaping block (16), and a plurality of electric heating blocks (18) are installed at the bottom of the inner chamber of the heating chamber (17), and the plurality of electric heating blocks (18) are electrically connected to the terminal head (13) via wires.

5. The controller box die-casting mold frame according to claim 1, characterized in that: Four limiting grooves (9) are symmetrically arranged on both sides of the lower end of the upper mold frame (8), and the four limiting grooves (9) are plugged into limiting plug blocks (10) for limiting.

6. The controller box die-casting mold frame according to claim 1, characterized in that: Four fixed cylinders (14) are symmetrically arranged inside the lower end of the bottom mold frame (1), and the four fixed cylinders (14) are provided with storage grooves (21). The lower ends of the four fixed cylinders (14) are slidably connected with limit slide columns (20). The upper ends of the limit slide columns (20) are fixedly connected with a tray (23), and the tray (23) is fixedly connected to the stripping plate (19). The lower end of the tray (23) is fixedly connected with a spring (22), and one end of the spring (22) is fixedly connected to the bottom of the inner cavity of the storage groove (21).