Cooling plate welding tool

By designing a heat sink welding tool for welding motor case heat sink, the base material and heat sink are automatically clamped and fixed by vent cylinders and hydraulic components, and positioning and fixing them through limiting blocks and pressing mechanisms, the deformation problem caused by thermal expansion during welding is solved, and the welding efficiency is improved.

CN222679980UActive Publication Date: 2025-03-28TIANJIN GENGXINDA ALUMINUM CO LTD
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Patent Information

Application Number
CN202420901430.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-28
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

When welding the motor case heat sink plate, due to the high thermal expansion coefficient of the aluminum alloy, the heat sink plate and the base material are prone to deform at high temperatures.

Method used

A heat dissipation plate welding tool is designed, which uses exhaust cylinders and hydraulic components to automatically clamp and fix the base material and the heat dissipation plate, and is positioned and fixed by limiting blocks and pressing mechanisms to avoid deformation.

Benefits of technology

It effectively avoids deformation problems caused by thermal expansion during welding of the heat dissipation plate and the base material, improves welding efficiency, and is suitable for automatic clamping and fixing of various profiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a radiating plate welding tool, which belongs to the technical field of welding fixtures and comprises a row cylinder, a base and a pressing mechanism, the row cylinder is provided with pressure by a servo pump station to push a piston rod of the row cylinder to move, a positioning block is mounted at the end of the piston rod and used for clamping base metal connected with a radiating plate, and the pressing mechanism is used for pressing the base metal. The heat dissipation fins and the heat dissipation plate can be fixed through the limiting clamping blocks when welding is conducted, structurally, the pressing mechanism is arranged at the end of the base, the limiting clamping blocks are installed in the pressing mechanism, and when welding is specifically conducted, the pressing mechanism can press and fix the heat dissipation plate; and meanwhile, the row air cylinder pushes the base material to abut against the end of the heat dissipation plate through the positioning block, the base material and the heat dissipation plate are jointly pressed through the positioning block, the limiting clamping block and the pressing mechanism, and therefore the problem that the aluminum alloy profile deforms due to the thermal expansion effect is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding fixtures, in particular to a heat sink welding tool. Background Art

[0002] Aluminum alloy has the advantages of low density, high structural strength, and corrosion resistance. Aluminum metal resources are abundant in the earth's crust, so it is relatively cheap and is a very suitable metal material for making heat sinks for motor housings. However, since the thermal expansion coefficient of aluminum alloy itself is high, and the thermal expansion coefficient will further increase at high temperatures, it is very easy to cause deformation of aluminum products.

[0003] Especially when welding the heat sink of the motor casing, the high temperature generated by the welding machine will reduce the strength of the aluminum plate, and the high temperature will also enhance the plasticity of the material, causing deformation of the aluminum plate. For this reason, the applicant proposed a new technical solution, which automatically clamps and fixes the base material and the heat sink through hydraulic components, and fixes the shape and position of the weldment in the form of a tooling, thereby avoiding deformation of the heat sink and the base material. Utility Model Content

[0004] To this end, the utility model provides a heat sink welding tool to solve the problem of welding deformation of the heat sink caused by thermal expansion of aluminum alloy in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The utility model discloses a heat sink welding tool, which is suitable for aligning a parent material and a heat sink and abutting them together, and comprises:

[0007] A linked cylinder, a positioning block is installed at the end of the piston rod, the positioning block is suitable for abutting against the parent material, and the bottom of the linked cylinder is arranged on a quick clamping slide seat;

[0008] A base, with a guide rail installed on the top, a quick clamping slide seat slidably arranged on the guide rail, and the quick clamping slide seat is suitable for abutting and fixing at any position of the guide rail;

[0009] A clamping mechanism, with a limit block installed inside, the limit block is used to install the heat sink, and the clamping mechanism is arranged at the end of the base;

[0010] The clamping mechanism is suitable for clamping and fixing the heat sink, while the linked cylinder pushes the parent material to abut against the end of the heat sink through the positioning block.

[0011] Furthermore, the linked cylinders include:

[0012] The cylinder seat has a pair of internal thread holes at the bottom, and the cylinder seat is connected to the quick clamping slide seat through the internal thread holes;

[0013] A plurality of cylinder barrels are evenly and parallelly mounted on a cover plate, and the cover plate is tiltedly arranged on the top of the cylinder seat.

[0014] Furthermore, the quick clamping slide comprises:

[0015] The seat body has a slide groove at the bottom, and a clamping groove is provided on the slide groove;

[0016] A wrench, hingedly arranged on the top of the seat body, a locking ring is installed on the wrench, and the locking ring is suitable for sliding in the slot;

[0017] The slide groove is slidably arranged on the guide rail, and when the wrench is moved upward, the lock ring slides along the slot and abuts against the guide rail to be fixed.

[0018] Furthermore, a guide column is vertically arranged on the top of the seat body, a through hole is arranged on the bottom of the cylinder seat, the through hole is slidably sleeved on the guide column, and a lifting bolt is threadedly connected in the internal threaded hole.

[0019] Furthermore, the clamping mechanism comprises:

[0020] A workbench, the bottom of which is mounted on a base and the top of which is provided with a frame beam;

[0021] The clamping cylinder is hung upside down on the frame beam, and the piston rod of the clamping cylinder is connected to the pressing block, and the pressing block is suitable for pressing and fixing the heat sink on the limiting block located on the workbench.

[0022] Furthermore, the limiting block is made of nylon, and the bottom of the limiting block is fixed on the workbench, and the top is provided with a limiting groove for clamping the heat dissipation fin.

[0023] Furthermore, the guide rail is provided with a scale.

[0024] The utility model has the following advantages:

[0025] The heat sink welding tool disclosed in the utility model adopts a pneumatic or hydraulic mechanism to automatically clamp the base material and the heat sink, and align them together. At the same time, the base material and the heat sink are clamped and positioned using a limit block, a clamping mechanism and a positioning block, and the shape and position of the components are strongly restricted, thereby solving the problem of thermal deformation of the base material and the heat sink during welding. Compared with the prior art using ordinary or universal welding fixtures, the equipment disclosed in this technical solution can automatically clamp and fix a variety of profiles, thereby significantly improving the welding efficiency and solving the problem of welding deformation of the heat sink caused by thermal expansion of aluminum alloy in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0027] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0028] Figure 1 A three-dimensional diagram of the heat sink welding tooling provided by the utility model;

[0029] Figure 2 A three-dimensional diagram of the clamping mechanism provided by the utility model;

[0030] Figure 3 A side view of the quick clamping slide provided by the utility model;

[0031] Figure 4 A three-dimensional diagram of the quick clamping slide provided by the utility model;

[0032] Figure 5 A three-dimensional diagram of the linked cylinders provided by the utility model;

[0033] Figure 6 A three-dimensional diagram of the positioning block provided by the utility model;

[0034] In the figure: 1 a cylinder; 11 a cylinder seat; 12 a through hole; 13 a cylinder barrel; 14 an internal threaded hole; 15 a cover plate; 2 a quick clamping slide; 21 a seat body; 22 a slide groove; 23 a wrench; 24 a locking ring; 25 a guide column; 26 a clamping groove; 3 a base; 4 a guide rail; 5 a clamping mechanism; 51 a workbench; 52 a frame beam; 53 a clamping cylinder; 54 a pressure block; 6 a positioning block; 7 a limit clamping block; 8 a lifting bolt. DETAILED DESCRIPTION

[0035] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Please refer to Figure 1-Figure 6 The utility model discloses a heat sink welding tool, which is suitable for aligning and abutting a parent material with a heat sink. The specific technical solution of the utility model is described below.

[0037] like Figure 1 , the device mainly includes a linked cylinder 1, a base 3 and a clamping mechanism 5, wherein the linked cylinder 1 is provided with pressure by a servo pump station to push the piston rod of the linked cylinder 1 to move, and a positioning block 6 is installed at the end of the piston rod, and the positioning block 6 is used to clamp the parent material connected to the heat sink so that the welding gun can align the weld for welding. In terms of structure, the bottom of the linked cylinder 1 is set on a quick clamping slide 2, and the quick clamping slide 2 is slidably set on a guide rail 4 located at the top of the base 3, and the quick clamping slide 2 has a locking and fixing function, so the quick clamping slide 2 can abut and be fixed at any position of the guide rail 4, so as to weld parent materials of different sizes. On the other hand, the parent material needs to be welded on the heat sink. Since a large number of heat sink fins are arranged on the heat sink, in order to prevent the heat sink fins from being deformed by heat, when welding, a limit block 7 needs to be used to fix the heat sink fins and the heat sink. In this embodiment, the clamping mechanism 5 is set at the end of the base 3, and a limit block 7 is installed inside the clamping mechanism 5. When welding is specifically implemented, the clamping mechanism 5 will press and fix the heat sink, and at the same time, the linked cylinder 1 will push the base material to abut against the end of the heat sink through the positioning block 6, and use the positioning block 6, the limit block 7 and the clamping mechanism 5 to jointly press the base material and the heat sink, thereby avoiding the problem of deformation of the aluminum alloy profile due to thermal expansion.

[0038] In this embodiment, if Figure 2 The limiting block 7 is made of nylon, and the bottom of the limiting block 7 is fixed on the workbench 51, and the top is provided with a limiting groove for clamping the heat sink fins, thereby fixing and protecting the heat sink fins.

[0039] In a specific embodiment disclosed in the present utility model, Figure 3 and Figure 6The positioning block 6 is made of solid steel, and a groove is provided on the outer side thereof to abut against the busbar. Alternatively, the positioning block 6 may also be a hollow structure, and a channel is provided inside the positioning block 6, and a coolant or compressed air flow is passed into the channel, so that the positioning block 6 has a heat absorption function, thereby accelerating the welding shaping time.

[0040] In some embodiments, Figure 3 and Figure 5 The linked cylinder 1 includes a cylinder base 11 and a cylinder barrel 13. A pair of internal threaded holes 14 are provided at the bottom of the cylinder base 11. Fasteners are installed in the internal threaded holes 14 so as to be screwed and fixed with the quick clamping slide 2. A cover plate 15 is tiltedly provided on the top of the cylinder base 11. A plurality of cylinder barrels 13 are evenly provided on the cover plate 15. The cylinder barrels 13 are connected to the servo pump station. The plurality of cylinder barrels 13 are started synchronously to push the positioning block 6 to move.

[0041] In the previous embodiment, if Figure 3 and Figure 4 Optionally, a through hole 12 is provided at the bottom of the cylinder seat 11, and a guide column 25 is vertically provided on the top of the seat body 21 of the quick clamping slide 2. The through hole 12 is sleeved on the guide column 25. At the same time, a lifting bolt 8 is threaded in the internal threaded hole 14, and the bottom of the lifting bolt 8 is connected to the seat body 21. Therefore, by rotating the lifting bolt 8, the cylinder seat 11 can be moved up and down, and at the same time, the quick clamping slide 2 slides on the guide rail 4, so that the heat sink and the busbar can be effectively limited.

[0042] In some embodiments, Figure 4 The quick clamping slide 2 includes a seat body 21 and a wrench 23. A slide groove 22 is provided at the bottom of the seat body 21. The slide groove 22 is slidably provided on the guide rail 4, and a clamping groove 26 is provided on the slide groove 22. The clamping groove 26 intersects with the slide groove 22. In addition, a wrench 23 is hingedly provided at the top of the seat body 21. A locking ring 24 is installed on the wrench 23, and the locking ring 24 is suitable for sliding in the clamping groove 26. When the wrench is turned upward, the wrench 23 drives the locking ring 24 to move along the clamping groove 26. When the wrench 23 is turned to the dead point position, the locking ring 24 is pressed against the guide rail 4, so that the position of the seat body 21 on the guide rail 4 can be effectively fixed by the static friction between the locking ring 24 and the guide rail 4.

[0043] In this embodiment, the guide rail 4 is provided with a scale (not shown in the drawings). The scale marked on the guide rail 4 can not only be used to determine whether the seat body 21 has relative sliding, but also to adjust the position of the seat body 21 on the guide rail 4 according to the specific size of the profile.

[0044] In some embodiments, Figure 2The clamping mechanism 5 includes a workbench 51 and a clamping cylinder 53, wherein the bottom of the workbench 51 is installed on the base 3, and a frame beam 52 is arranged on the top of the workbench 51, and a clamping cylinder 53 is invertedly arranged on the frame beam 52, and the piston rod of the clamping cylinder 53 is connected to the pressing block 54, and the pressing block 54 is suitable for pressing and fixing the heat sink on the limit block 7 located on the workbench 51, so as to avoid squeezing the heat sink fins while pressing the heat sink, which may cause damage to the heat sink.

[0045] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.

Claims

1. A heat sink welding tool, suitable for aligning and abutting a base material with a heat sink, characterized in that: include: A linked cylinder (1), a positioning block (6) is installed at the end of the piston rod, the positioning block (6) is suitable for abutting against a parent material, and the bottom of the linked cylinder (1) is arranged on a quick clamping slide seat (2); A base (3) is provided with a guide rail (4) on the top, a quick clamping slide seat (2) is slidably provided on the guide rail (4), and the quick clamping slide seat (2) is suitable for being abutted and fixed at any position of the guide rail (4); A clamping mechanism (5) having a limit block (7) installed inside, the limit block (7) being used to install a heat sink, and the clamping mechanism (5) being arranged at an end of the base (3); The pressing mechanism (5) is suitable for pressing and fixing the heat sink, while the linked cylinder (1) pushes the parent material to abut against the end of the heat sink through the positioning block (6).

2. The heat sink welding tool as claimed in claim 1, characterized in that: The linked cylinder (1) comprises: A cylinder seat (11) is provided with a pair of internal thread holes (14) at the bottom, and the cylinder seat (11) is connected to the quick clamping slide seat (2) through the internal thread holes (14); A plurality of cylinder barrels (13) are evenly installed in parallel on a cover plate (15), and the cover plate (15) is tiltedly arranged on the top of the cylinder seat (11).

3. The heat sink welding tool as claimed in claim 2, characterized in that: The quick clamping slide (2) comprises: The seat body (21) has a slide groove (22) at the bottom, and a clamping groove (26) is provided on the slide groove (22); A wrench (23) is hingedly arranged on the top of the seat body (21), and a locking ring (24) is installed on the wrench (23), and the locking ring (24) is suitable for sliding in the clamping groove (26); The slide groove (22) is slidably arranged on the guide rail (4), and when the wrench (23) is moved upward, the lock ring (24) slides along the clamping groove (26) and abuts against and is fixed to the guide rail (4).

4. The heat sink welding tool as claimed in claim 3, characterized in that: A guide column (25) is vertically arranged on the top of the seat body (21), and a through hole (12) is arranged on the bottom of the cylinder seat (11). The through hole (12) is slidably sleeved on the guide column (25), and a lifting bolt (8) is threadedly connected to the inner threaded hole (14).

5. The heat sink welding tool as claimed in claim 4, characterized in that: The pressing mechanism (5) comprises: A workbench (51) is installed at the bottom on the base (3) and has a frame beam (52) at the top; A clamping cylinder (53) is hung upside down on the frame beam (52); a piston rod of the clamping cylinder (53) is connected to a pressing block (54); and the pressing block (54) is suitable for pressing and fixing the heat sink on a limiting block (7) located on the workbench (51).

6. The heat sink welding tool as claimed in claim 5, characterized in that: The limiting card block (7) is made of nylon, and the bottom of the limiting card block (7) is fixed on the workbench (51), and the top is provided with a limiting groove for clamping the heat dissipation fin.

7. The heat sink welding tool as claimed in claim 1, characterized in that: The guide rail (4) is provided with a scale.

8. The heat sink welding tool as claimed in claim 1, characterized in that: The positioning block (6) is a hollow structure, and the interior is suitable for passing cooling liquid or compressed air.