Servo drive roller carrier device

By designing a servo drive roller frame device, the drive wheels of the servo motor drive drives to drive the pipe fittings to rotate, and the clamping force is adjusted by elastic clamping cylinders, the problem of inappropriate design of the clamping assembly in the prior art is solved, and flexible clamping and rotation of long pipe fittings is achieved, and practicality is improved.

CN222680082UActive Publication Date: 2025-03-28苏州正四方机器人科技有限公司
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Patent Information

Application Number
CN202421382724.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-28
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

When handling long pipe fittings, the clamping components need to be placed farther on both sides of the pipe fittings, resulting in inappropriate design and low practicality.

Method used

A servo drive roller frame device is designed, including a machine, a support assembly, a servo motor, a drive wheel, a driven wheel and an elastic clamping cylinder. The drive wheel is driven by a servo motor to drive the pipe fittings to rotate, and the clamping force is adjusted through the elastic clamping cylinder.

Benefits of technology

It realizes flexible clamping and rotation of pipe fittings, which is suitable for different process requirements, and the clamping force can be adjusted to adapt to pipe fittings of different sizes and outer diameters.

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Abstract

The utility model relates to a servo drive roller carrier device, two sets of supporting assemblies are arranged on a machine table, each set of supporting assembly comprises a rack, two driving shafts, a driving wheel, a driven wheel, a servo motor and an elastic clamping cylinder, the two driving shafts rotate on the rack, the driving wheel and the driven wheel are installed on the two driving shafts respectively, and the servo motor is installed on the rack. The output end of the servo motor is connected with a driving shaft of the driving wheel to drive the driving wheel to rotate; the elastic clamping cylinder is located on one side of the rack, and a clamping head is arranged at the tail end of the movable end of the elastic clamping cylinder and used for clamping the pipe between the driving wheel and the driven wheel.
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Description

Technical Field

[0001] The present application belongs to the technical field of pipe brackets, and in particular, relates to a servo-driven roller rack device. Background Art

[0002] When processing pipe workpieces, it is necessary to clamp and fix the pipe fittings of the clamping and fixing assembly. For some processing procedures, the pipe fittings do not need to be fixed, while some need to fix the pipe fittings and rotate the pipe fittings at the same time. For example, welding, weld detection and other processing procedures all require the pipe fittings to be able to rotate. The existing clamping assemblies can also clamp and rotate the pipe fittings, but the clamping assemblies are located at both ends of the pipe, clamping the two end surfaces of the pipe, and then the motor drives it to rotate. For long pipe fittings, the clamping assemblies on both sides of the pipe fittings are set as far apart as the length of the pipe fittings. This design is not suitable. Therefore, based on this, an improved technology with high practicality and capable of clamping pipe fittings and clamping pipe fittings and rotating the pipe fittings at the same time is proposed. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a servo-driven roller frame device in order to solve the defect of low practicability in the prior art.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A servo-driven roller frame device comprises a machine platform, wherein at least two sets of support components are arranged on the machine platform, the two sets of support components support one pipe fitting, and are arranged accordingly according to the number of workstations, and the two sets of support components are arranged in parallel and at intervals;

[0006] Each support assembly includes a frame, a driving shaft, a driving wheel, a driven wheel, a servo motor, and an elastic clamping cylinder. The driving shaft is provided with two and rotates on the frame. The driving wheel and the driven wheel are respectively installed on the two driving shafts. The servo motor is installed on the other side of the frame. The output end of the servo motor is connected to the driving shaft of the driving wheel to drive the driving wheel to rotate. There is a gap between the driving wheel and the driven wheel.

[0007] The elastic clamping cylinder is located on one side of the frame. The elastic clamping cylinder can adjust the clamping force according to actual needs. A clamping head is provided at the movable end of the elastic clamping cylinder. The clamping head is located between the driving wheel and the driven wheel. The clamping head is used to clamp the pipe fittings between the driving wheel and the driven wheel.

[0008] Furthermore, the servo motor is also installed with a right-angle reducer, and a mounting port for installing the right-angle reducer is provided on the machine platform. The right-angle reducer is easy to install and saves space.

[0009] Furthermore, a protective cover is provided on one side of the movable end of the elastic clamping cylinder to protect the clamping head. An upper arc-shaped recess matching the shape of the pipe fitting is provided below the protective cover. The protective cover has a protective function, and the pipe fitting is located below the upper arc-shaped recess.

[0010] Furthermore, the clamping head is composed of two rubber-coated wheels arranged in parallel front and back, and is rotatably mounted on the movable end of the elastic clamping cylinder. Because it is driven by a servo motor, the rubber-coated wheel can effectively play an insulating effect, and the rubber-coated wheel has high strength and durability.

[0011] Furthermore, a lower arc-shaped recess is provided on the frame, and the lower arc-shaped recess corresponds to the upper arc-shaped recess up and down, and the pipe fitting is located between the lower arc-shaped recess and the upper arc-shaped recess.

[0012] The beneficial effects of the utility model are:

[0013] When it is used only as a clamping support component, the servo motor is not started, and the pipe fittings are clamped by the clamping head, so that the pipe fittings can be clamped and fixed;

[0014] When the pipe needs to be clamped and driven to rotate, the servo motor starts to drive the driving wheel to rotate, thereby driving the pipe to rotate;

[0015] In summary, the utility model has multiple functions and meets different usage requirements. It can be adjusted according to the clamping force required by the pipe fitting to achieve the expected clamping force.

[0016] The load-bearing capacity can also be adjusted according to the size of the pipe fittings, and the coaxiality height can be adjusted according to the outer diameter of the pipe fittings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of a servo-driven roller frame device of the present application;

[0019] Figure 2 It is a schematic diagram of the main structure of a servo-driven roller frame device embodiment of the present application;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of a support assembly of an embodiment of a servo-driven roller frame device of the present application;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of a support assembly of a servo-driven roller frame device embodiment of the present application from another perspective;

[0022] The reference numerals in the figure are:

[0023] 1. Machine table, 2. Support assembly, 3. Frame, 4. Drive shaft, 5. Drive wheel, 6. Driven wheel, 7. Servo motor, 8. Elastic clamping cylinder, 9. Clamping head, 10. Right-angle reducer, 11. Mounting port, 12. Protective cover, 13. Upper arc notch, 14. Lower arc notch. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.

[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention of the present utility model, unless otherwise specified, "multiple" means two or more.

[0026] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.

[0027] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0028] Example

[0029] The present embodiment provides a servo-driven roller frame device, including a machine platform 1, on which at least two groups of support components 2 are arranged, the two groups of support components 2 support a pipe fitting, and are arranged accordingly according to the number of workstations, and the two groups of support components 2 are arranged in parallel and at intervals;

[0030] Each support assembly 2 includes a frame 3, a driving shaft 4, a driving wheel 5, a driven wheel 6, a servo motor 7, and an elastic clamping cylinder 8. The frame 3 is mounted on the machine table 1. Two driving shafts 4 are provided and rotate on the frame 3. The driving shafts 4 are arranged side by side and mounted on one side of the frame 3. The driving wheel 5 and the driven wheel 6 are respectively mounted on the two driving shafts 4. The servo motor 7 is mounted on the other side of the frame 3. The output end of the servo motor 7 is connected to the driving shaft 4 of the driving wheel 5 to drive the driving wheel 5 to rotate. There is a gap between the driving wheel 5 and the driven wheel 6.

[0031] The elastic clamping cylinder 8 is located on one side of the frame 3. A clamping head 9 is provided at the movable end of the elastic clamping cylinder 8. The clamping head 9 is located between the driving wheel 5 and the driven wheel 6. The clamping head 9 of the elastic clamping cylinder 8 can move up and down, thereby driving the clamping head 9 to clamp the pipe between the driving wheel 5 and the driven wheel 6.

[0032] The servo motor 7 is also installed with a right-angle reducer 10. The machine platform 1 is provided with an installation opening 11 for installing the right-angle reducer 10. The hidden installation method effectively protects the servo motor, avoids damage to the servo motor and the reducer, and saves installation space.

[0033] A protective cover 12 is provided on one side of the movable end of the elastic clamping cylinder 8 to protect the reducer and the servo motor, while protecting the clamping head 9 inside. An upper arc-shaped recess 13 matching the shape of the pipe fitting is provided below the protective cover 12. The protective cover 12 has a protective function, and the servo motor and the reducer play a certain protective role. The pipe fitting is below the upper arc-shaped recess 13.

[0034] The clamping head 9 is composed of two rubber-coated wheels arranged in parallel front and back. Because it is driven by a servo motor, the rubber-coated wheels can effectively play an insulating role. A connecting block is provided on the clamping head. Connecting the rubber-coated wheels can increase the friction when the pipe is rolling and effectively protect the surface of the pipe from being scratched. The connecting block is rotatably installed on the active end of the elastic clamping cylinder 8. The rubber-coated wheel 9 has high strength and durability. The outer ring is made of polyurethane, which is elastic and prevents scratches on the surface of the workpiece.

[0035] A lower arc-shaped recess 14 is provided on the frame 3, and the lower arc-shaped recess 14 corresponds to the upper arc-shaped recess 13 up and down. The pipe fitting is located between the lower arc-shaped recess 14 and the upper arc-shaped recess 13, and the edges of the lower arc-shaped recess 14 and the upper arc-shaped recess 13 have an arc-shaped smooth transition. The upper and lower arc-shaped recesses can prevent the pipe fitting from directly contacting the frame and damaging the surface of the pipe fitting; they can also indirectly protect the pipe fitting from falling when subjected to external force, support the pipe fitting, play an effective protective role, and improve the safety factor.

[0036] When the utility model product is implemented:

[0037] Open the movable end of the elastic clamping cylinder, even if the clamping head is away from the driving wheel, place the pipe between the driving wheel and the driven wheel, and the clamping head presses down to compact the pipe. Then the servo motor starts to drive the driving wheel to rotate, and the pipe is driven. The driven wheel rotates with the rotation of the pipe, and the rubber-coated wheel also rotates, so that the pipe can be clamped. At the same time, the servo motor drives it to rotate, and related processes can be carried out, such as welding, pipe inspection, cutting and other processes.

[0038] Based on the above ideal embodiments of this application, the relevant staff can make various changes and modifications without departing from the technical concept of this application through the above description. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A servo-driven roller frame device, comprising a machine platform, characterized in that: Two groups of supporting components are arranged on the machine platform, and the two groups of supporting components are arranged in parallel and at intervals. Each group of supporting components includes a frame, a driving shaft, a driving wheel, a driven wheel, a servo motor, and an elastic clamping cylinder. Two driving shafts are provided and rotate on the frame. The driving wheel and the driven wheel are respectively installed on two driving shafts. The servo motor is installed on the other side of the frame. The output end of the servo motor is connected to the driving shaft of the driving wheel to drive the driving wheel to rotate. There is a gap between the driving wheel and the driven wheel; the elastic clamping cylinder is located on one side of the frame, and a clamping head is provided at the end of the movable end of the elastic clamping cylinder. The clamping head is used to clamp the pipe fitting between the driving wheel and the driven wheel.

2. A servo-driven roller frame device according to claim 1, characterized in that: The servo motor is also installed with a right-angle reducer, and the machine platform is provided with an installation opening for installing the right-angle reducer.

3. The servo-driven roller frame device according to claim 1, characterized in that: A protective cover is arranged on one side of the movable end of the elastic clamping cylinder to protect the clamping head, and an upper arc-shaped notch matching the shape of the pipe fitting is arranged below the protective cover.

4. A servo-driven roller frame device according to any one of claims 1 to 3, characterized in that: The clamping head is a rubber-coated wheel, which is rotatably mounted on the movable end of the elastic clamping cylinder.

5. The servo-driven roller frame device according to claim 3, characterized in that: The frame is provided with a lower arc-shaped notch to avoid contact with the pipe fitting, and the lower arc-shaped notch corresponds to the upper arc-shaped notch in the upper and lower directions.