Vehicle-mounted charger machining tool clamp
By designing a vehicle-mounted charging machine processing fixture including a base, positioning device and adjustment device, the problem of waste of resources and reduced detection efficiency caused by fixture specificity in the prior art is solved, and convenient adaptation and efficient positioning of different models of chargers are achieved.
Patent Information
- Application Number
- CN202421416712.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing vehicle-mounted charging machine processing tooling fixtures are highly specific and cannot adapt to different models of chargers, resulting in the need of multiple different models of fixtures for adaptation, resulting in waste of resources and reduced detection efficiency.
A vehicle-mounted charging machine processing tooling fixture is designed, including a base, a positioning device and an adjustment device. The positioning device realizes clamping and positioning of different types of chargers through the combination of rectangular frames, bidirectional screws and L-shaped rods; the adjustment device adapts to chargers of different heights through the coordination of support rods and bolts.
The fixture can be conveniently adapted to different models of car chargers, reducing the need to replace the adapter fixture when positioning different models of chargers, avoiding waste of materials and reducing detection efficiency, and improving the convenience and flexibility of positioning different models of chargers.
Smart Images

Figure CN222680709U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicle-mounted charger processing, in particular to a vehicle-mounted charger processing tooling fixture. Background Art
[0002] An on-board charger refers to a charger that is fixedly installed on an electric vehicle. It has the ability to safely and automatically charge the electric vehicle's power battery. The charger can dynamically adjust the charging current or voltage parameters based on the data provided by the battery management system, perform corresponding actions, and complete the charging process.
[0003] Existing on-board chargers need to undergo various tests in accordance with relevant regulations during the production and processing process, and in some specific testing processes, the chargers need to be clamped and positioned by fixtures. However, due to the high specificity of existing fixtures, the same fixture can only fix chargers of the same model. This may result in the need to use multiple fixtures of different models for adaptation when clamping and positioning chargers of different models, which may easily lead to waste of resources and reduce detection efficiency.
[0004] Therefore, it is necessary to provide a new on-board charger processing fixture to solve the above technical problems. Utility Model Content
[0005] The technical problem solved by the utility model is to provide a vehicle-mounted charger processing tooling fixture which is convenient for fixing various types of vehicle-mounted chargers.
[0006] In order to solve the above technical problems, the on-board charger processing tooling fixture provided by the utility model includes: a base, a positioning device is provided on the surface of the base, and an adjustment device is installed at the edge of the side wall of the base; the positioning device includes a rectangular frame, the rectangular frame is fixedly connected to the side wall of the base, a first circular hole is provided on one side of the rectangular frame, the interior of the first circular hole is rotatably connected to a bidirectional screw, the interior of the rectangular frame is rotatably connected to the bidirectional screw, and the surface thread shape of the bidirectional screw is arranged in opposite symmetry, the surface of the bidirectional screw is symmetrically connected to the two L-shaped rods, the side walls of the two L-shaped rods are provided with rectangular grooves, and the surfaces of the two L-shaped rods are provided with multiple sockets; the interior of the rectangular groove is slidably connected to a circular hole block, one side of the circular hole block is fixedly connected to a clamping block, a pin passes through the socket and is slidably connected to the interior of the circular hole block, and the surface size and shape of the pin are adapted to the size and shape of the inner wall of the socket.
[0007] Preferably, one end of the clamping block is fixedly connected to a rubber pad, and a plurality of grooves are provided on the surface of the rubber pad.
[0008] Preferably, the top end of the latch is fixedly connected to an auxiliary block with a T-shaped side wall, and both ends of the elastic rope are fixedly connected to the auxiliary block and the surface of the L-shaped rod respectively.
[0009] Preferably, the side walls of the L-shaped rod are symmetrically fixedly connected with support blocks, and the support blocks are slidably connected to the surface of the base.
[0010] Preferably, the positioning device also includes a limit column and a limit hole, the bottom end of the pin is fixedly connected to the limit column, and a plurality of protrusions are installed on the side wall of the limit column; a plurality of the limit holes are arranged inside the rectangular groove, and the limit holes correspond to the insertion holes one by one; a plurality of limit plates are installed on the side wall of the limit hole, and the limit column and the protrusion are slidably connected inside the limit hole, and the protrusion contacts the side wall of the limit plate.
[0011] Preferably, the adjusting device includes a second circular hole, a plurality of the second circular holes are provided at the edge of the top surface of the base, a plurality of third circular holes are provided on the side wall of the base, and the second circular holes are connected to the third circular holes; the interior of the second circular hole is slidably connected to a support rod, a plurality of threaded grooves are provided on the side wall of the support rod, and a bolt passes through the third circular hole and is threadedly connected to the threaded groove.
[0012] Preferably, the top end of the support rod is fixedly connected to a circular plate, and the diameter of the circular plate is larger than the inner diameter of the second circular hole.
[0013] Preferably, a side wall of the base is provided with a receiving groove, the receiving groove is communicated with the third circular hole, and the interior of the receiving groove is slidably connected to the bolt.
[0014] Compared with the related art, the vehicle charger processing fixture provided by the utility model has the following advantages:
[0015] Beneficial effects:
[0016] The utility model provides a vehicle charger processing fixture. When the vehicle charger needs to be fixed, the vehicle charger is first placed on the base, and the clamp block is moved so that the clamp block drives the circular hole block to move along the inside of the rectangular groove. When the circular hole block moves to the schematic position and is aligned with one of the plug holes, the pin is inserted through the plug hole into the circular hole block to limit the circular hole block, and the position adjustment of the clamp block is completed. When the position adjustment of all the clamp blocks is completed, the bidirectional screw is rotated at this time, and the principle of screw transmission is utilized. At the same time, the bidirectional screw The surface thread shapes of the rod are arranged in opposite symmetry. The rotation of the bidirectional screw drives the two L-shaped rods to move in opposite directions. The L-shaped rod drives the clamping block to move in the direction of the on-board charger, so that the clamping block squeezes and fixes the on-board charger, thereby completing the clamping and positioning of the charger. Workers can adapt to different types of chargers by adjusting the positions of the clamping block and the L-shaped rod to clamp and fix them, reducing the need to replace the adapter clamp when positioning different types of chargers, resulting in material waste and reduced detection efficiency, and improving the convenience and flexibility of positioning different types of chargers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A structural schematic diagram of a preferred embodiment of a vehicle charger processing fixture provided by the utility model;
[0018] Figure 2 for Figure 1 The schematic diagram of the structure of the clamping block and the auxiliary block shown;
[0019] Figure 3 for Figure 1 Schematic diagram of the bidirectional screw and L-shaped rod structure shown;
[0020] Figure 4 for Figure 1 The schematic diagram of the base structure shown;
[0021] Figure 5 for Figure 1 The schematic diagram of the support rod structure shown;
[0022] Figure 6 for Figure 3 Schematic diagram of the internal structure of the rectangular slot shown.
[0023] Numbers in the figure: 1. base; 2. positioning device; 21. rectangular frame; 22. first circular hole; 23. bidirectional screw; 24. L-shaped rod; 25. rectangular groove; 26. jack; 27. support block; 28. circular hole block; 29. clamping block; 210. latch; 211. auxiliary block; 212. elastic rope; 213. rubber pad; 214. limiting column; 215. protrusion; 216. limiting plate; 217. limiting hole; 3. adjusting device; 31. second circular hole; 32. third circular hole; 33. storage groove; 34. support rod; 35. threaded groove; 36. bolt; 37. circular plate. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0025] See also Figure 1 to Figure 6 , Figure 1 A structural schematic diagram of a preferred embodiment of a vehicle charger processing fixture provided by the utility model; Figure 2 for Figure 1 The schematic diagram of the structure of the clamping block and the auxiliary block shown;
[0026] Figure 3 for Figure 1 Schematic diagram of the bidirectional screw and L-shaped rod structure shown; Figure 4 for Figure 1 The schematic diagram of the base structure shown; Figure 5 for Figure 1 The schematic diagram of the support rod structure shown; Figure 6 for Figure 3The schematic diagram of the internal structure of the rectangular groove is shown. The vehicle charger processing fixture includes: a base 1, a positioning device 2 is provided on the surface of the base 1, and an adjustment device 3 is installed at the edge of the side wall of the base 1; the positioning device 2 includes a rectangular frame 21, and the rectangular frame 21 is fixedly connected to the side wall of the base 1, and a first circular hole 22 is provided on one side of the rectangular frame 21, and the interior of the first circular hole 22 is rotatably connected to a bidirectional screw 23, and the interior of the rectangular frame 21 is rotatably connected to the bidirectional screw 23, and the surface thread shape of the bidirectional screw 23 is arranged in opposite symmetry, and the bidirectional screw 2 3 is symmetrically threadedly connected with the two L-shaped rods 24, the side walls of the two L-shaped rods 24 are provided with rectangular grooves 25, and the surfaces of the two L-shaped rods 24 are provided with multiple plug holes 26; the inside of the rectangular groove 25 is slidably connected to the round hole block 28, one side of the round hole block 28 is fixedly connected to the clamping block 29, the pin 210 passes through the plug hole 26 and is slidably connected to the inside of the round hole block 28, and the surface size and shape of the pin 210 are adapted to the size and shape of the inner wall of the plug hole 26; when the on-board charger needs to be fixed, first place the on-board charger on the base 1 On the top, move the clamp block 29 so that the clamp block 29 drives the circular hole block 28 to move along the inside of the rectangular groove 25. When the circular hole block 28 moves to the schematic position and is aligned with one of the insertion holes 26, the latch 210 passes through the insertion hole 26 and is inserted into the circular hole block 28 to limit the circular hole block 28, thereby completing the position adjustment of the clamp block 29. When the position adjustment of all the clamp blocks 29 is completed, the bidirectional screw 23 is rotated at this time, and the surface thread shape of the bidirectional screw 23 is arranged in opposite symmetry by utilizing the principle of screw transmission. The rotation of the bidirectional screw 23 drives the two L-shaped rods 24 to move toward each other, and the L-shaped rod 24 drives the clamping block 29 to move toward the direction of the on-board charger, so that the clamping block 29 squeezes and fixes the on-board charger, completing the clamping and positioning of the charger, so that workers can adapt to different types of chargers by adjusting the positions of the clamping block 29 and the L-shaped rod 24 to clamp and fix them, reducing the need to replace the adapter fixture when positioning different types of chargers, resulting in material waste and reduced detection efficiency, and improving the convenience and flexibility of positioning different types of chargers.
[0027] One end of the clamp block 29 is fixedly connected to a rubber pad 213, and a plurality of grooves are provided on the surface of the rubber pad 213. The rubber pad 213 increases the fit between the clamp block 29 and the vehicle charger, and reduces the gap between the surface of the vehicle charger and the clamp block 29. The grooves on the surface of the rubber pad 213 increase the friction between the rubber pad 213 and the vehicle charger, and reduce the shaking when the clamp block 29 squeezes the charger.
[0028] The top of the latch 210 is fixedly connected to an auxiliary block 211 with a "T"-shaped side wall, and the two ends of the elastic rope 212 are respectively fixedly connected to the auxiliary block 211 and the surface of the L-shaped rod 24, in order to facilitate the movement of the latch 210 by the auxiliary block 211, and the elastic rope 212 prevents the latch 210 from falling and being lost after being pulled out of the socket 26.
[0029] The side walls of the L-shaped rod 24 are symmetrically fixedly connected with support blocks 27, and the support blocks 27 are slidably connected to the surface of the base 1. In order to enable the support blocks 27 to provide support for the L-shaped rod 24, the L-shaped rod 24 is prevented from shaking left and right when clamping the on-board charger.
[0030] The positioning device 2 also includes a limiting column 214 and a limiting hole 217. The bottom ends of the latches 210 are fixedly connected to the limiting columns 214. The side walls of the limiting columns 214 are equipped with a plurality of protrusions 215. The interior of the rectangular groove 25 is provided with a plurality of limiting holes 217. The limiting holes 217 correspond to the insertion holes 26 one by one. The side walls of the limiting holes 217 are equipped with a plurality of limiting plates 216. The interior of the limiting holes 217 is slidably connected to the limiting columns 214 and the protrusions 215. The protrusions 215 abut against the side walls of the limiting plates 216. When the latches 210 are in contact with each other, the limiting columns 214 and the protrusions 215 are in contact with each other. After being inserted into the circular hole block 28, the latch 210 drives the limiting column 214 and the protrusion 215 to enter the limiting hole 217. The latch 210 is rotated, and the latch 210 drives the limiting column 214 and the protrusion 215 to rotate inside the limiting hole 217. The protrusion 215 is aligned with the limiting plate 216, so that the limiting column 214 is fixed inside the limiting hole 217, preventing the latch 210 from being separated from the circular hole block 28, and increasing the stability and firmness of the clamping block 29 on the side wall of the L-shaped rod 24.
[0031] The adjusting device 3 includes a second circular hole 31, a plurality of second circular holes 31 are provided at the edge of the top surface of the base 1, and a plurality of third circular holes 32 are provided on the side wall of the base 1, and the second circular hole 31 is connected to the third circular hole 32; the interior of the second circular hole 31 is slidably connected to a support rod 34, and the side wall of the support rod 34 is provided with a plurality of thread grooves 35, and a bolt 36 passes through the third circular hole 32 and is threadedly connected with the thread groove 35; when it is necessary to adjust the height of the base 1, the support rod 34 is slid inside the second circular hole 31, and when the height of the base 1 is suitable and the inner wall of the third circular hole 32 coincides with the inner wall of one of the thread grooves 35, the bolt 36 is rotated so that the bolt 36 rotates into the thread groove 35 to fix the support rod 34, thereby completing the height adjustment of the base 1; reducing the inconvenience of personnel or equipment detection due to height mismatch after the on-board charger is positioned on the base 1.
[0032] The top end of the support rod 34 is fixedly connected to a circular plate 37 , and the diameter of the circular plate 37 is larger than the inner diameter of the second circular hole 31 , in order to prevent the support rod 34 from being completely separated from the base 1 .
[0033] The side wall of the base 1 is provided with a receiving groove 33, and the receiving groove 33 is communicated with the third circular hole 32, and the interior of the receiving groove 33 is slidably connected with the bolt 36. In order to facilitate the rotation of the bolt 36, the nut position of the bolt 36 is made to enter the interior of the receiving groove 33, thereby reducing the situation in which the nut position of the bolt 36 protrudes and affects the installation and use of the base 1.
[0034] The working principle of the on-board charger processing fixture provided by the utility model is as follows: when the on-board charger needs to be fixed, first place the on-board charger on the base 1, move the clamp block 29, so that the clamp block 29 drives the circular hole block 28 to move along the inside of the rectangular groove 25, and when the circular hole block 28 moves to the schematic position and is aligned with one of the plug holes 26, the pin 210 is inserted through the plug hole 26 into the circular hole block 28 to limit the circular hole block 28; when the pin 210 is inserted into the circular hole block 28, the The latch 210 drives the limiting column 214 and the protrusion 215 to enter the limiting hole 217. The latch 210 is rotated, and the latch 210 drives the limiting column 214 and the protrusion 215 to rotate inside the limiting hole 217. The protrusion 215 is aligned with the limiting plate 216, so that the limiting column 214 is fixed inside the limiting hole 217, preventing the latch 210 from being separated from the circular hole block 28, and increasing the stability and firmness of the clamping block 29 on the side wall of the L-shaped rod 24. When the position adjustment of all the clamping blocks 29 is completed, the bidirectional screw 23 is rotated at this time. The principle of screw transmission is utilized. At the same time, the surface thread shapes of the bidirectional screw 23 are arranged in opposite symmetry. The rotation of the bidirectional screw 23 drives the two L-shaped rods 24 to move in opposite directions. The L-shaped rod 24 drives the clamping block 29 and the rubber pad 213 to move toward the direction of the on-board charger, so that the rubber pad 213 squeezes and fixes the on-board charger, completing the clamping and positioning of the charger, so that workers can adapt to different models of chargers by adjusting the positions of the clamping block 29 and the L-shaped rod 24 to clamp and fix them, reducing the need to replace the adapter fixture when positioning different models of chargers, resulting in material waste and detection The efficiency is reduced, and the convenience and flexibility of positioning different types of chargers are improved; during detection, if the height of the base 1 is not suitable, the bolt 36 is rotated, the bolt 36 is disengaged from the support rod 34, and the support rod 34 is slid inside the second circular hole 31 to change the height of the base 1; when the height of the base 1 is suitable, and the inner wall of the third circular hole 32 coincides with the inner wall of one of the threaded grooves 35, the bolt 36 is rotated to rotate into the threaded groove 35 to fix the support rod 34, and the height adjustment of the base 1 is completed; the inconvenience of personnel or equipment detection caused by height mismatch after the on-board charger is positioned on the base 1 is reduced.
[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A vehicle charger processing fixture, characterized in that: include: A base (1), a positioning device (2) is provided on the surface of the base (1), and an adjustment device (3) is installed at the edge of the side wall of the base (1); The positioning device (2) comprises a rectangular frame (21), the rectangular frame (21) is fixedly connected to the side wall of the base (1), a first circular hole (22) is provided on one side of the rectangular frame (21), the interior of the first circular hole (22) is rotatably connected to a bidirectional screw rod (23), the interior of the rectangular frame (21) is rotatably connected to the bidirectional screw rod (23), and the surface thread shapes of the bidirectional screw rod (23) are arranged in opposite symmetry, and the surface of the bidirectional screw rod (23) is symmetrical with the two L-shaped rods (24). The two L-shaped rods (24) are threadedly connected, the side walls of the two L-shaped rods (24) are each provided with a rectangular groove (25), and the surfaces of the two L-shaped rods (24) are each provided with a plurality of insertion holes (26); the inside of the rectangular groove (25) is slidably connected to a circular hole block (28), one side of the circular hole block (28) is fixedly connected to a clamping block (29), a latch (210) passes through the insertion hole (26) and is slidably connected to the inside of the circular hole block (28), and the surface size and shape of the latch (210) are adapted to the size and shape of the inner wall of the insertion hole (26).
2. The vehicle charger processing fixture according to claim 1 is characterized in that: One end of the clamping block (29) is fixedly connected to a rubber pad (213), and a plurality of grooves are provided on the surface of the rubber pad (213).
3. The vehicle charger processing fixture according to claim 1 is characterized in that: The top end of the latch pin (210) is fixedly connected to an auxiliary block (211) whose side wall is in a "T" shape, and the two ends of the elastic rope (212) are respectively fixedly connected to the auxiliary block (211) and the surface of the L-shaped rod (24).
4. The vehicle charger processing fixture according to claim 1, characterized in that: The side walls of the L-shaped rod (24) are symmetrically fixedly connected with support blocks (27), and the support blocks (27) are slidably connected to the surface of the base (1).
5. The vehicle charger processing fixture according to claim 1, characterized in that: The positioning device (2) further comprises a limiting column (214) and a limiting hole (217); the bottom end of the latch (210) is fixedly connected to the limiting column (214); a plurality of protrusions (215) are installed on the side wall of the limiting column (214); a plurality of limiting holes (217) are provided inside the rectangular groove (25); the limiting holes (217) correspond to the insertion holes (26) one by one; a plurality of limiting plates (216) are installed on the side wall of the limiting hole (217); the limiting column (214) and the protrusions (215) are slidably connected inside the limiting hole (217), and the protrusions (215) abut against the side wall of the limiting plate (216).
6. The vehicle charger processing fixture according to claim 1, characterized in that: The adjusting device (3) comprises a second circular hole (31), a plurality of the second circular holes (31) are provided at the edge of the top surface of the base (1), a plurality of third circular holes (32) are provided on the side wall of the base (1), and the second circular holes (31) are communicated with the third circular holes (32); the interior of the second circular hole (31) is slidably connected to a support rod (34), a plurality of thread grooves (35) are provided on the side wall of the support rod (34), and a bolt (36) passes through the third circular hole (32) and is threadedly connected to the thread groove (35).
7. The vehicle charger processing fixture according to claim 6, characterized in that: The top end of the support rod (34) is fixedly connected to a circular plate (37), and the diameter of the circular plate (37) is greater than the inner diameter of the second circular hole (31).
8. The vehicle charger processing fixture according to claim 6, characterized in that: The side wall of the base (1) is provided with a receiving groove (33), the receiving groove (33) is communicated with the third circular hole (32), and the interior of the receiving groove (33) is slidably connected to the bolt (36).
Citation Information
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