Corrugated pipe compression forming machine

By designing an automatic compression molding machine for corrugated pipes, the problems of high packaging and transportation costs and high labor intensity after corrugated pipes are solved, and efficient compression and quality assurance of corrugated pipes are achieved.

CN222681866UActive Publication Date: 2025-03-28CHANGZHOU XINHENG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421213262.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-28
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing corrugated pipes are directly packaged and transported after processing and forming, resulting in high packaging and transportation costs, and the labor intensity of the manual compression process is high, which is easy to cause damage to the corrugated pipe.

Method used

A bellows compression molding machine is designed, including a base and a compression mechanism. The compression mechanism consists of a fixed seat, a positioning column, a clamping cylinder, a clamping plate, a lifting platform, a lifting guide column and a lifting cylinder, which can automatically clamp and compress the corrugated tube.

Benefits of technology

The automatic compression of the corrugated pipe is realized, which reduces its overall volume, facilitates subsequent packaging and transportation, greatly reduces the labor intensity of workers, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a corrugated pipe compression forming machine, which comprises a base and a compression mechanism arranged on the base, the compression mechanism comprises a fixed seat, a positioning column, a clamping cylinder, a clamping plate, a lifting platform, a plurality of lifting guide columns and a lifting cylinder, the fixed seat is fixed on the base, the positioning column is vertically fixed at the top end of the fixed seat, and the clamping cylinder is arranged on the clamping plate. The lifting guide column is vertically arranged on the base, the lifting platform is connected to the lifting guide column in a sliding mode, the lifting air cylinders are fixed to the top end of the lifting guide column and connected with the lifting platform, the clamping air cylinders are symmetrically fixed to the bottom end of the lifting platform, the clamping air cylinders are connected with the clamping plate, and the positioning column is sleeved with the clamping plate. The corrugated pipe compression forming machine can automatically compress a corrugated pipe, and the overall size of the corrugated pipe is reduced, so that follow-up packaging and transportation are facilitated, the labor intensity of workers is greatly reduced, and meanwhile the product quality is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bellows processing, in particular to a bellows compression molding machine. Background Art

[0002] Some existing corrugated pipes are directly packaged and transported after processing and forming, but the corrugated pipes are long and large in size, resulting in high packaging and transportation costs. In order to reduce packaging and transportation costs, the corrugated pipes are compressed before packaging. In the past, compression was done manually, which required a lot of labor intensity from workers. For some thicker and stronger corrugated pipes, they need to be compressed with the help of tools. Improper operation can easily cause damage to the corrugated pipes. Utility Model Content

[0003] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes a bellows compression molding machine which can greatly reduce the labor intensity of workers and reduce the packaging and transportation costs.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A bellows compression molding machine comprises a base and a compression mechanism arranged on the base, the compression mechanism comprises a fixed seat, a positioning column, a clamping cylinder, a clamping plate, a lifting platform, a lifting guide column and a lifting cylinder, the fixed seat is fixed on the base, the positioning column is vertically fixed to the top of the fixed seat, the lifting guide columns are multiple and vertically arranged on the base, the lifting platform is slidably connected to the lifting guide columns, the lifting cylinder is fixed to the top of the lifting guide columns and connected to the lifting platform, the clamping cylinder is a group and symmetrically fixed to the bottom of the lifting platform, the clamping cylinder is connected to the clamping plate, and the clamping plate is sleeved outside the positioning column, the two clamping cylinders can drive the two clamping plates to clamp the top of the bellows on the positioning column, and the lifting cylinder can drive the lifting platform to rise and fall along the lifting guide column, thereby driving the clamping plate to compress the bellows on the positioning column.

[0006] In order to further improve the processing efficiency, a plurality of parallel positioning columns are fixed on the top of the fixing seat;

[0007] Correspondingly, a plurality of arc grooves corresponding to the positioning posts are formed on opposite sides of the two clamping plates.

[0008] In order to guide the clamping plate, two sets of slide rails are arranged at the bottom end of the lifting platform, and the clamping plate slides along the slide rails through sliders.

[0009] In order to prevent the clamping plate from crushing the corrugated tube, a limiting column for limiting the position of the lifting platform is fixed on the base.

[0010] In order to facilitate loading and unloading, a transverse guide rail is fixed on the top of the base, a sliding plate is slidably connected to the transverse guide rail, the sliding plate is connected to the transverse cylinder, the lifting guide column is fixed on the sliding plate, and the transverse cylinder can drive the sliding plate to slide along the transverse guide rail to make the sliding plate approach or move away from the positioning column.

[0011] In order to facilitate the collection of finished products, a finished product discharge port is provided at the top of the base.

[0012] The beneficial effects of the utility model are as follows: the bellows compression molding machine can automatically compress the bellows to reduce its overall volume, thereby facilitating subsequent packaging and transportation, greatly reducing the labor intensity of workers, and ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is an overall stereogram of the utility model;

[0014] Figure 2 It is a stereoscopic diagram of the compression mechanism of the utility model. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] like Figure 1 , Figure 2The bellows compression molding machine shown in the figure comprises a base 1 and a compression mechanism arranged on the base 1, the compression mechanism comprises a fixed seat 7, a positioning column 13, a clamping cylinder 11, a clamping plate 12, a lifting platform 9, a lifting guide column 8 and a lifting cylinder 10, a group of transverse guide rails 3 are fixed on the top of the base 1, a sliding plate 2 is slidably connected to the transverse guide rail 3, the sliding plate 2 is connected to the transverse cylinder 4, and a photoelectric switch 6 for sensing the position of the sliding plate 2 is arranged on one side of the transverse guide rail 3, a finished product discharge port 5 is opened at the top of the base 1, the fixed seat 7 is fixed to the top of the base 1, and the positioning columns 13 are multiple and vertically fixed to the top of the fixed seat 7, and each positioning column 13 is parallel, There are four lifting guide columns 8, which are vertically fixed on the sliding plate 2. The lifting platform 9 is slidably connected to the lifting guide columns 8. The lifting cylinder 10 is fixed to the top of each lifting guide column 8 through a mounting plate and is connected to the lifting platform 9. A group of limit columns 14 for limiting the lifting platform are fixed on the base 1. The clamping cylinder 11 is a group, symmetrically fixed to the bottom end of the lifting platform 9. The clamping cylinder 11 is connected to the clamping plate 12. The clamping plate 12 is sleeved outside the positioning column 13. A plurality of arc grooves corresponding to the positioning columns 13 are opened on the opposite sides of the two clamping plates 12. Two groups of slide rails 16 are arranged at the bottom of the lifting platform 9. The clamping plate 12 slides along the slide rails 16 through the slider 15.

[0017] During processing, the operator puts the bellows to be compressed on each positioning column 13, and the transverse cylinder 4 drives the sliding plate 2 to move horizontally along the transverse guide rail 3, so that the lifting platform 9 is located above each positioning column 13. At this time, the two clamping cylinders 11 drive the two clamping plates 12 to clamp (or support) the top of each bellows. Finally, the lifting cylinder 10 drives the lifting platform 9 to descend, and the clamping plates 12 push the bellows to gradually compress downward to complete a compression molding. After molding, each mechanism returns to its original position, and the operator removes the finished product and puts on the bellows to be compressed again. The finished product is collected by the discharge port 5.

[0018] Compared with the prior art, the bellows compression molding machine can automatically compress the bellows and reduce its overall volume, thereby facilitating subsequent packaging and transportation, greatly reducing the labor intensity of workers and ensuring product quality.

[0019] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A bellows compression molding machine, comprising a base and a compression mechanism disposed on the base, characterized in that: The compression mechanism includes a fixed seat, a positioning column, a clamping cylinder, a clamping plate, a lifting platform, a lifting guide column and a lifting cylinder. The fixed seat is fixed on the base, the positioning column is vertically fixed to the top of the fixed seat, there are multiple lifting guide columns, which are vertically arranged on the base, the lifting platform is slidably connected to the lifting guide columns, the lifting cylinder is fixed to the top of the lifting guide columns and connected to the lifting platform, the clamping cylinder is a group, symmetrically fixed to the bottom end of the lifting platform, the clamping cylinder is connected to the clamping plate, and the clamping plate is sleeved outside the positioning column, the two clamping cylinders can drive the two clamping plates to clamp the top of the bellows on the positioning column, and the lifting cylinder can drive the lifting platform to rise and fall along the lifting guide column, thereby driving the clamping plate to compress the bellows on the positioning column.

2. A bellows compression molding machine as claimed in claim 1, characterized in that: A plurality of parallel positioning columns are fixed on the top of the fixing seat.

3. A bellows compression molding machine as claimed in claim 2, characterized in that: A plurality of arc grooves corresponding to the positioning columns are formed on opposite sides of the two clamping plates.

4. A bellows compression molding machine as claimed in claim 3, characterized in that: Two sets of slide rails are arranged at the bottom end of the lifting platform, and the clamping plate slides along the slide rails through sliders.

5. A bellows compression molding machine as claimed in claim 1, characterized in that: A limiting column for limiting the position of the lifting platform is fixed on the base.

6. A bellows compression molding machine as claimed in claim 1, characterized in that: A transverse guide rail is fixed on the top of the base, a sliding plate is slidably connected to the transverse guide rail, the sliding plate is connected to the transverse cylinder, the lifting guide column is fixed on the sliding plate, and the transverse cylinder can drive the sliding plate to slide along the transverse guide rail to make the sliding plate approach or move away from the positioning column.

7. A bellows compression molding machine as claimed in claim 1, characterized in that: A finished product discharge port is provided at the top of the base.