Prefabricated directly-buried thermal insulation pipe with protective structure
By designing the reinforced structure and multi-layer insulation layer in the prefabricated direct buried insulation pipe, the shortcomings of existing pipelines in terms of structural strength, insulation effect and waterproof function are solved, and higher structural strength, insulation effect and waterproof performance are achieved.
Patent Information
- Application Number
- CN202420899921.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing prefabricated direct buried insulation pipes have shortcomings in structural strength, insulation effect and waterproofing functions, resulting in problems such as deformation of the pipes, large heat loss, and moisture penetration during use.
A prefabricated direct buried insulation pipe with a protective structure was designed, and the insulation effect was improved by using multiple layers of insulation and heat reflective layers, and the structural strength and waterproof function were enhanced by strengthening the structure and waterproof components. Specifically, it includes the reinforcement structure on the base, multi-layer insulation material of the protective tube and waterproof components.
By strengthening the structure and multi-layer insulation layer, the structural strength and insulation effect of the pipeline are improved, effectively resisting external impact and heat loss; through waterproof components, effective guidance and absorption of moisture are achieved, and waterproof performance is improved.
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Figure CN222687667U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a prefabricated directly buried thermal insulation pipe with a protective structure, belonging to the field of prefabricated directly buried thermal insulation pipes. Background Art
[0002] In the existing pipeline engineering technology, prefabricated direct-buried insulated pipes are a key equipment widely used in heating, cooling and industrial pipeline transportation. Their performance and structure are directly related to the safe operation and service life of the pipelines. However, the existing prefabricated direct-buried insulated pipes have many shortcomings in structural strength, thermal insulation effect and waterproof function, which limits their performance in practical applications.
[0003] First, in terms of structural strength, the existing prefabricated direct-buried insulated pipes are often not stable enough in their internal support structures, which makes the pipes prone to deformation or even rupture when subjected to external pressure or soil displacement. This not only affects the normal operation of the pipeline, but may also lead to serious safety accidents. Secondly, in terms of thermal insulation effect, the existing thermal insulation materials often have high thermal conductivity or insufficient thickness of the insulation layer, resulting in large heat loss during transmission, and cannot meet the requirements of high efficiency and energy saving. This not only increases energy consumption, but also reduces the economic benefits of the pipeline system. Finally, in terms of waterproof function, the existing prefabricated direct-buried insulated pipes have poor waterproof effect, and moisture can easily penetrate into the insulation layer, resulting in a decrease in thermal insulation performance and even causing corrosion and damage to the pipeline. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a prefabricated direct-buried thermal insulation pipe with a protective structure, which has the advantages of enhancing structural strength, improving thermal insulation effect, and strengthening waterproof function.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of enhancing structural strength, improving thermal insulation effect, and strengthening waterproof function, the utility model provides the following technical solutions: a prefabricated direct-buried thermal insulation pipe with a protective structure, comprising a base and a protective pipe, wherein the upper surface of the base is provided with a reinforcing structure for increasing structural strength;
[0008] The reinforcing structure includes a movable opening on the upper surface of the base, a mounting plate slidably connected to the inner side of the movable opening, an elastic telescopic rod fixedly connected to the bottom of the mounting plate, two support plates fixedly connected to the upper surface of the base, a connecting plate fixedly connected between the tops of the two support plates, a rubber pad fixedly connected to the upper surface of the connecting plate, and a fixing plate fixedly connected to the upper surface of the rubber pad;
[0009] The upper surface of the fixing plate is provided with a waterproof component for waterproofing.
[0010] Furthermore, two mounting rods are fixedly connected to the bottom of the protection tube, and the bottom ends of the mounting rods are fixedly connected to the upper surface of the mounting plate.
[0011] Furthermore, the outer side of the protection tube is fixedly connected with aerogel felt, the inner side of the protection tube is fixedly connected with rock wool, and the inner side of the rock wool is fixedly connected with aluminum foil.
[0012] Furthermore, there are three elastic telescopic rods, and the three elastic telescopic rods are all fixedly connected to the inner bottom wall of the base, and the mounting plate is fixedly connected between the top ends of the piston rods of the three elastic telescopic rods.
[0013] Furthermore, the two support plates are respectively located on the left and right sides of the protection tube, and the right side wall of the left support plate and the left side wall of the right support plate are both fixedly connected with silicone.
[0014] Furthermore, the waterproof component includes a water guide block fixedly connected to the upper surface of the fixed plate, a container fixedly connected to the left and right sides of the fixed plate respectively, and a sponge fixedly connected to the bottom wall of the container.
[0015] Furthermore, the length and width of the water guide block are respectively equal to the length and width of the fixing plate, and the cross-section of the water guide block is an isosceles trapezoid as a whole.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a prefabricated direct-buried thermal insulation pipe with a protective structure, which has the following beneficial effects:
[0018] The prefabricated direct-buried insulated pipe with a protective structure enhances the structural strength of the pipe by strengthening the structure, improves the load effect of the overall structure and effectively resists external impacts, and adopts multiple insulation layers and heat reflection layers to improve the insulation effect. In addition, the waterproof structure effectively guides and absorbs the moisture that may penetrate into the insulation layer, thereby achieving the purpose of waterproofing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a three-dimensional diagram of the support plate, the connecting plate, the rubber pad and the fixing plate in the structure of the utility model;
[0021] Figure 3 It is a front schematic diagram of the utility model.
[0022] In the figure: 1. base; 2. protection tube; 3. movable port; 4. mounting plate; 5. elastic telescopic rod; 6. support plate; 7. connecting plate; 8. rubber pad; 9. fixing plate; 10. mounting rod; 11. aerogel felt; 12. rock wool; 13. aluminum foil; 14. silica gel; 15. water guide block; 16. container; 17. sponge. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-3 A prefabricated direct-buried thermal insulation pipe with a protective structure comprises a base 1 and a protective pipe 2. The upper surface of the base 1 is provided with a reinforcing structure for increasing the structural strength.
[0025] Embodiment 1, as Figure 1 As shown, the reinforcement structure includes a movable opening 3 opened on the upper surface of the base 1, a mounting plate 4 slidably connected to the inner side of the movable opening 3, an elastic telescopic rod 5 fixedly connected to the bottom of the mounting plate 4, two support plates 6 fixedly connected to the upper surface of the base 1, a connecting plate 7 fixedly connected between the tops of the two support plates 6, a rubber pad 8 fixedly connected to the upper surface of the connecting plate 7, and a fixing plate 9 fixedly connected to the upper surface of the rubber pad 8.
[0026] The upper surface of the fixing plate 9 is provided with a waterproof component for waterproofing.
[0027] It should be noted that two mounting rods 10 are fixedly connected to the bottom of the protection tube 2, and the bottom ends of the mounting rods 10 are fixedly connected to the upper surface of the mounting plate 4. The outer side of the protection tube 2 is fixedly connected with an aerogel felt 11. The aerogel felt 11 is a new type of nanoporous thermal insulation material with a large number of nano-scale pores inside, which makes its thermal conductivity extremely low and has excellent thermal insulation performance. At the same time, the aerogel felt 11 also has excellent fire resistance and can meet higher safety requirements. The inner side of the protection tube 2 is fixedly connected with rock wool 12. The rock wool 12 has the characteristics of light weight, fire resistance, heat insulation, non-water absorption, and non-aging. In prefabricated direct-buried insulated pipes, they can be used as an important component of the insulation layer to improve the insulation effect and service life of the pipeline. The inner side of the rock wool 12 is fixedly connected with aluminum foil 13. The aluminum foil 13 has high reflectivity and can reflect the heat generated by the working steel pipe back to the insulation layer to reduce heat loss.
[0028] There are three elastic telescopic rods 5, and the three elastic telescopic rods 5 are fixedly connected to the inner bottom wall of the base 1. The mounting plate 4 is fixedly connected between the top ends of the piston rods of the three elastic telescopic rods 5. The two support plates 6 are respectively located on the left and right sides of the protective tube 2, and the right side wall of the left support plate 6 and the left side wall of the right support plate 6 are fixedly connected with silicone 14. The silicone material is soft, elastic, and resistant to high temperature and aging, thereby protecting the protective tube 2.
[0029] The waterproof assembly includes a water guide block 15 fixedly connected to the upper surface of the fixed plate 9, a container 16 fixedly connected to the left and right sides of the fixed plate 9 respectively, and a sponge 17 fixedly connected to the inner bottom wall of the container 16. The length and width of the water guide block 15 are respectively equal to the length and width of the fixed plate 9, and the cross-section of the water guide block 15 is an isosceles trapezoid as a whole.
[0030] Embodiment 2, as Figure 1 As shown, a waterproof coating, such as a polymer waterproof material, can be applied on the outer surface of the protective tube 2. This coating can effectively prevent moisture from penetrating into the insulation layer, thereby maintaining the dryness and thermal insulation performance of the pipeline. In addition, the protective tube 2 can be made of stainless steel, thereby improving the corrosion resistance of the protective tube 2.
[0031] The working principle of the above embodiment is:
[0032] When the top of the fixing plate 9 is subjected to pressure, the fixing plate 9 further transmits the pressure to the rubber pad 8. Since the rubber pad 8 has high elasticity, it can absorb and disperse the impact and pressure from the outside. When subjected to load, the rubber pad 8 will undergo elastic deformation to evenly distribute the pressure to a larger area, thereby reducing the pressure per unit area. Moreover, when the top of the protection tube 2 is subjected to pressure, the protection tube 2 presses the mounting plate 4 downward through the mounting rod 10, and the mounting plate 4 further presses the elastic telescopic rod 5. The deformation characteristics of the elastic telescopic rod 5 provide a buffer for the protection tube 2, thereby avoiding hard contact between the protection tube 2 and the pressure source.
[0033] When there is moisture above, the moisture will be guided to the inside of the container 16 through the inclined surface of the water guide block 15, and the moisture entering the container 16 will be absorbed by the sponge 17, thereby preventing the moisture from penetrating into the insulation layer, thereby achieving a waterproof effect.
[0034] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A prefabricated direct-buried thermal insulation pipe with a protective structure, comprising a base (1) and a protective pipe (2), characterized in that: The upper surface of the base (1) is provided with a reinforcement structure for increasing structural strength; The reinforcing structure comprises a movable opening (3) opened on the upper surface of the base (1), a mounting plate (4) slidably connected to the inner side of the movable opening (3), an elastic telescopic rod (5) fixedly connected to the bottom of the mounting plate (4), two supporting plates (6) fixedly connected to the upper surface of the base (1), a connecting plate (7) fixedly connected between the tops of the two supporting plates (6), a rubber pad (8) fixedly connected to the upper surface of the connecting plate (7), and a fixing plate (9) fixedly connected to the upper surface of the rubber pad (8); The upper surface of the fixing plate (9) is provided with a waterproof component for waterproofing.
2. The prefabricated direct-buried thermal insulation pipe with a protective structure according to claim 1, characterized in that: Two mounting rods (10) are fixedly connected to the bottom of the protection tube (2), and the bottom ends of the mounting rods (10) are fixedly connected to the upper surface of the mounting plate (4).
3. The prefabricated direct-buried thermal insulation pipe with a protective structure according to claim 1, characterized in that: The outer side of the protection tube (2) is fixedly connected to an aerogel felt (11), the inner side of the protection tube (2) is fixedly connected to rock wool (12), and the inner side of the rock wool (12) is fixedly connected to an aluminum foil (13).
4. The prefabricated direct-buried thermal insulation pipe with a protective structure according to claim 1, characterized in that: The number of the elastic telescopic rods (5) is three, and the three elastic telescopic rods (5) are all fixedly connected to the inner bottom wall of the base (1), and the mounting plate (4) is fixedly connected between the top ends of the piston rods of the three elastic telescopic rods (5).
5. The prefabricated direct-buried thermal insulation pipe with a protective structure according to claim 1, characterized in that: The two support plates (6) are respectively located on the left and right sides of the protection tube (2), and the right side wall of the left support plate (6) and the left side wall of the right support plate (6) are both fixedly connected with silica gel (14).
6. The prefabricated direct-buried thermal insulation pipe with a protective structure according to claim 1, characterized in that: The waterproof component comprises a water guide block (15) fixedly connected to the upper surface of the fixing plate (9), a container (16) fixedly connected to the left and right sides of the fixing plate (9), and a sponge (17) fixedly connected to the inner bottom wall of the container (16).
7. The prefabricated direct-buried thermal insulation pipe with a protective structure according to claim 6, characterized in that: The length and width of the water guide block (15) are respectively equal to the length and width of the fixing plate (9), and the cross section of the water guide block (15) is an isosceles trapezoid as a whole.