Vertical automatic blanking wrapping machine
By setting up a storage assembly on the winding charter, the automatic replacement of the roll of material to be wound is solved, and the problem of cutting the conductors in the prior art to replace the material is ensured, and the continuity of the wire length is simplified.
Patent Information
- Application Number
- CN202420814412.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing winding machines need to cut the conductor when replacing the material roll to be wound, resulting in the length of the wire being restricted and the operation is cumbersome.
A vertical automatic loading and winding machine is designed. By setting up a storage assembly on the rack, including a storage sleeve, a rotating shaft, a rotating arm and a storage tray, the automatic replacement of the material roll to be wound is achieved without cutting the conductor.
It realizes automatic replacement of the material roll to be wound, avoids conductor shearing, ensures the continuity of wire length, simplifies the operation process, and is easy to automatically control.
Smart Images
Figure CN222690439U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire processing, and in particular relates to a vertical automatic feeding and wrapping machine. Background Art
[0002] During the operation of wires and cables, the external environment may interfere with them, such as electromagnetic interference, chemical corrosion, etc. These interferences may affect the normal operation of the cables and even damage them. Therefore, in the production of cables or wires, it is necessary to use a wrapping machine to wrap shielding layers, fire-resistant layers, etc. on the conductors to enhance the anti-interference and service life of the wires and cables.
[0003] The wrapping machine in the prior art places a shielding material roll or a refractory material roll on a rotating disk, and passes the conductor through the center hole of the rotating disk, the shielding material roll or the refractory material roll in turn. When a roll of shielding material roll or a refractory material roll is used up, the conductor needs to be cut and a new roll of shielding material roll or a refractory material roll is placed, which restricts the length of the wire. During the wrapping process, the operator needs to frequently cut the conductor and place a new roll of shielding material roll or a refractory material roll, and the process is cumbersome. Utility Model Content
[0004] The utility model aims to overcome the defect in the prior art that the conductor needs to be cut when replacing the coil of winding material, and provides a vertical automatic unloading and wrapping machine which can replace the winding material without cutting the conductor.
[0005] The utility model solves the technical problem by adopting a technical solution: a vertical automatic unloading and wrapping machine, comprising:
[0006] frame;
[0007] A rotating mechanism, mounted on the frame;
[0008] A material storage assembly is mounted on the side wall of the frame and is located vertically above the rotating mechanism;
[0009] The material storage assembly includes a material storage sleeve fixedly arranged on the upper part of the frame, a rotating shaft installed on the side wall of the frame, a rotating arm rotatably connected to the rotating shaft, a material storage tray installed at the end of the rotating arm, and a notch provided on the material storage tray and matched with the material storage sleeve;
[0010] The vertical axis of the material storage sleeve coincides with the rotation axis of the rotating mechanism. When in use, the conductor passes through the rotating mechanism and moves vertically upward, and the roll of material to be wound is arranged on the rotating mechanism and rotates with the rotating mechanism.
[0011] Furthermore, when the material to be wound is not being unwound, the notch is engaged with the material storage sleeve, and the central axis of the material storage tray coincides with the rotation axis of the rotating mechanism;
[0012] When unloading the coil of material to be wound, the storage tray is rotated to completely separate the notch from the storage sleeve.
[0013] Furthermore, the rotating mechanism includes a rotating motor installed on the frame, a lower rotating frame connected to the rotating motor through a transmission assembly, an upper rotating frame fixedly connected to the lower rotating frame through at least two supporting frames, a material roll placement cylinder installed on the lower rotating frame, and a slit tube installed on the material roll placement cylinder.
[0014] Furthermore, it also includes a guide assembly disposed on the rotating mechanism for guiding the winding material;
[0015] The guide assembly comprises:
[0016] A plurality of wire guide rollers are arranged between the upper rotating frame and the lower rotating frame;
[0017] At least one first guide wheel mounted on the support frame;
[0018] At least one second guide wheel is mounted on the upper rotating frame via a mounting frame.
[0019] Furthermore, during use, the material roll to be wound is sleeved on the material roll placement drum, and one end of the material to be wound passes around the wire guide roller, the first guide wheel, and the second guide wheel in sequence to enter the slit tube.
[0020] Furthermore, there are 6 wire-passing guide rollers and 2 support frames; the wire-passing guide rollers and support frames are distributed at equal intervals between the upper rotating frame and the lower rotating frame.
[0021] Furthermore, the transmission assembly includes a driving pulley mounted on the frame and a driven pulley connected to the driving pulley through a belt transmission; the driven pulley is mounted on the lower end surface of the lower rotating frame through a connecting shaft.
[0022] Furthermore, it also includes a pay-off wheel and a take-up wheel installed on the frame, and the conductor passes through the lower rotating frame, the material roll placement cylinder, the slit tube and the material storage sleeve from bottom to top in sequence from the output end of the pay-off wheel, and is wound on the take-up wheel.
[0023] Furthermore, the slit tube includes a mounting portion docked with the material roll placement tube, a slit portion for winding material to enter, an entry long hole vertically opened on the slit portion, and an adjustment slot opened on the slit portion opposite to the entry long hole; wherein,
[0024] The long entrance hole, the adjustment groove and the pipeline of the slotted pipe are in communication.
[0025] Furthermore, it also includes an emergency stop mechanism installed on the frame for stopping the rotating mechanism.
[0026] The beneficial effects of the vertical automatic unloading and wrapping machine of the utility model are:
[0027] The utility model provides a material storage component above the coaxial line of the rotating mechanism, the vertical axis of the material storage sleeve of the material storage component coincides with the rotating axis of the rotating mechanism, when the roll of material to be wound set on the rotating mechanism is used up and a new roll of material to be wound needs to be set on the rotating mechanism, it only needs to rotate the material storage tray so that the material storage tray is separated from the stored roll of material to be wound, and the roll of material to be wound automatically falls onto the rotating mechanism under its own gravity, so that the new roll of material to be wound is replaced, and during the replacement process, there is no need to cut the conductor, so the length of the wire is guaranteed, which solves the problem in the prior art that the operator needs to frequently cut the conductor, resulting in the length of the wire being restricted, and the utility model has a simple structure and is easy to automatically control. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0029] Figure 1 It is a structural schematic diagram of a vertical automatic unloading and wrapping machine according to an embodiment of the utility model.
[0030] Figure 2 This is a schematic diagram of the structure of the material storage assembly of the utility model embodiment.
[0031] Figure 3 It is a detailed view of the rotating mechanism of an embodiment of the utility model.
[0032] Figure 4 It is a stereoscopic view of a slotted pipe according to an embodiment of the utility model.
[0033] Figure 5 It is a cross-sectional view of the first position of the slit pipe of the embodiment of the utility model.
[0034] Figure 6 It is a cross-sectional view of the second position of the slit pipe of the embodiment of the utility model.
[0035] In the figure: 1. frame, 2. rotating mechanism, 21. rotating motor, 22. transmission assembly, 23. lower rotating frame, 24. upper rotating frame, 271. mounting portion, 272. slit portion, 273. entering long hole, 274. adjusting groove, 3. storage assembly, 31. storage sleeve, 32. rotating shaft, 33. rotating arm, 34. storage tray, 35. notch, 4. guide assembly, 41. wire guide roller, 42. first guide wheel, 43. second guide wheel, 5. take-up wheel, 6. pay-off wheel, 7. emergency stop mechanism, 8. roll of material to be wound, 9. conductor. DETAILED DESCRIPTION
[0036] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0037] like Figure 1-Figure 6 The utility model is shown as a specific embodiment of a vertical automatic unloading and wrapping machine, comprising a frame 1, a rotating mechanism 2 for driving a roll of material 8 to be wound and a conductor 9 to rotate, and a storage assembly 3 for storing the roll of material 8 to be wound, wherein the rotating mechanism 2 is mounted on the frame 1, and the storage assembly 3 is mounted on the side wall of the frame 1, and is located vertically above the rotating mechanism 2, and the storage assembly 3 includes a storage sleeve 31 fixedly arranged on the upper part of the frame 1, a rotating shaft 32 mounted on the side wall of the frame 1, a rotating arm 33 rotatably connected to the rotating shaft 32, a storage tray 34 mounted at the end of the rotating arm 33, and a notch 35 provided on the storage tray 34 and cooperating with the storage sleeve 31.
[0038] It should be further explained that the vertical axis of the storage sleeve 31 coincides with the rotation axis of the rotating mechanism 2. When in use, the conductor 9 passes through the rotating mechanism 2 and moves in the vertical upward direction. The roll 8 of the material to be wound is arranged on the rotating mechanism 2 and rotates with the rotating mechanism 2. The utility model is provided with a storage assembly 3 above the rotating mechanism 2 on the same axis. The vertical axis of the storage sleeve 31 of the storage assembly 3 coincides with the rotation axis of the rotating mechanism 2. When the roll 8 of the material to be wound set on the rotating mechanism 2 is used up and a new roll 8 of the material to be wound needs to be set on the rotating mechanism 2, it is only necessary to rotate the storage tray 34 so that the storage tray 34 is separated from the stored roll 8 of the material to be wound, and the roll 8 of the material to be wound automatically falls onto the rotating mechanism 2 under its own gravity, so as to realize the replacement of the new roll 8 of the material to be wound. During the replacement process, the conductor 9 does not need to be cut, so as to ensure the length of the wire, and solve the problem that the operator needs to frequently cut the conductor 9 in the prior art, which restricts the length of the wire, and the structure is simple and easy to be automatically controlled.
[0039] Specifically, refer to Figure 2When the material roll 8 to be wound is not being unloaded, the notch 35 is engaged with the storage sleeve 31, and the central axis of the storage tray 34 coincides with the rotation axis of the rotating mechanism 2. At this time, the storage tray 34 supports the stored material roll 8 to be wound, and when the conductor 9 is wound, it is ensured that the storage assembly 3 and the material roll 8 to be wound do not interfere with the rotating mechanism 2 and the conductor 9. When unloading the material roll 8 to be wound, the storage tray 34 is rotated to completely disengage the notch 35 from the storage sleeve 31, so that the material roll 8 to be wound mounted on the storage sleeve 31 falls onto the rotating mechanism 2 by its own gravity, and a new material roll 8 to be wound is set. It should be noted that the storage tray 34 in this embodiment can store one or more rolls 8 of material to be wound. When storing multiple rolls 8 of material to be wound, the upper roll 8 of material to be wound can be manually dragged to ensure that only one roll 8 of material to be wound enters the rotating mechanism 2 each time. Alternatively, a storage tray 34 can be provided under each roll 8 of material to be wound, which can be opened one by one when in use. There is no absolute limit on the number of storage trays 34 here.
[0040] like Figure 3 As shown, the rotating mechanism 2 in this embodiment includes a rotating motor 21 installed on the frame 1, a lower rotating frame 23 connected to the rotating motor 21 through a transmission assembly 22, an upper rotating frame 24 fixedly connected to the lower rotating frame 23 through at least two support frames, a material roll placement drum installed on the lower rotating frame 23, and a slit pipe installed on the material roll placement drum. Among them, the transmission assembly 22 includes a driving pulley installed on the frame 1 and a driven pulley connected to the driving pulley through a belt transmission. The driven pulley is installed on the lower end surface of the lower rotating frame 23 through a connecting shaft. The belt transmission method is adopted to ensure that there is less noise during the rotation of the rotating frame.
[0041] like Figures 4 to 6 As shown, the slotted pipe includes a mounting portion 271 docked with the material placement tube, a slotted portion 272 for the winding material to enter, an entry slot 273 vertically provided on the slotted portion 272, and an adjustment slot 274 provided on the slotted portion 272 and opposite to the entry slot 273; wherein the entry slot 273 and the adjustment slot 274 are connected to the pipeline of the slotted pipe. The slotted pipe of this embodiment is provided so that the winding process of the conductor 9 and the winding material strip is provided in the pipeline of the slotted pipe, ensuring that the conductor 9 and the winding material strip do not swing during the winding process, thereby ensuring the stability of the winding of the conductor 9 and the winding material strip.
[0042] As a preferred embodiment, the vertical automatic unloading wrapping machine further includes a guide assembly 4 arranged on the rotating mechanism 2 for guiding the winding material;
[0043] The guide assembly 4 includes a plurality of wire guide rollers 41, at least one first guide wheel 42, and at least one second guide wheel 43, wherein the plurality of wire guide rollers 41 are arranged between the upper rotating frame 24 and the lower rotating frame 23, at least one first guide wheel 42 is mounted on the support frame, and at least one second guide wheel 43 is mounted on the upper rotating frame 24 through the mounting frame. In this embodiment, there are 6 wire guide rollers 41, 2 support frames, 2 first guide wheels 42, and 2 second guide wheels 43, and the wire guide rollers 41 and the support frames are equidistantly distributed between the upper rotating frame 24 and the lower rotating frame 23. The two first guide wheels 42 are respectively arranged on the two support frames, and the two second guide wheels 43 are respectively mounted on the upper rotating frame 24 corresponding to the two support frames.
[0044] It should be understood that the vertical automatic unloading wrapping machine of this embodiment also includes a pay-off wheel 6 and a take-up wheel 5 installed on the frame 1, and the conductor 9 passes through the lower rotating frame 23, the material roll placement cylinder, the slit tube and the material storage sleeve 31 from the output end of the pay-off wheel 6 from bottom to top, and is wound on the take-up wheel 5. No matter where the take-up wheel 5 or the pay-off wheel 6 is located on the frame 1, as long as the conductor 9 can be paid out or taken up through the wire guide wheel, the positions of the take-up wheel 5 and the pay-off wheel 6 in this embodiment are not described in detail.
[0045] During use, the conductor 9 is first passed from the output end of the pay-off wheel 6 from bottom to top through the lower rotating frame 23, the material roll placement tube, the slit tube and the material storage sleeve 31, and is wound on the take-up wheel 5. Then the material roll 8 to be wound is sleeved on the material roll placement tube, and one end of the material to be wound passes through the wire guide roller 41, the first guide wheel 42, and the second guide wheel 43 in turn, and enters the pipeline of the slit tube from the long entrance hole 3 of the slit tube. The rotating motor 21 is started, and the rotating frame and the material roll 8 to be wound are driven to rotate through the transmission assembly 22, and the winding material is wound on the conductor 9 in the slit tube, and the wound conductor 9 is then wound on the take-up wheel 5.
[0046] When the first roll 8 of material to be wound is used up, the material storage tray 34 is manually or mechanically controlled to rotate along the rotating shaft 32, so that the material storage tray 34 is separated from the stored roll 8 of material to be wound, and the stored roll 8 of material to be wound falls on the material roll placement cylinder under its own gravity, or can be manually placed on the material roll placement cylinder to wind the next roll 8 of material to be wound with the conductor 9. It should be understood that the present vertical automatic unloading and wrapping machine also includes a take-up power source for driving the take-up wheel 5 to rotate, and any power source that can be thought of by those skilled in the art can be applied to the present vertical automatic unloading and wrapping machine, and the structure of the take-up power source will not be described in detail here.
[0047] The vertical automatic unloading and wrapping machine also includes an emergency stop mechanism 7 installed on the frame 1 for stopping the rotating mechanism 2, which is used to control the stopping of the entire rotating mechanism 2 with one button to ensure the safety of the staff or equipment.
[0048] It should be understood that the specific embodiments described above are only used to explain the present invention, and are not used to limit the present invention. Obvious changes or modifications derived from the spirit of the present invention are still within the scope of protection of the present invention.
Claims
1. A vertical automatic unloading and wrapping machine, characterized in that: include: Rack(1); A rotating mechanism (2) mounted on the frame (1); A material storage assembly (3) is mounted on a side wall of the frame (1) and is located vertically above the rotating mechanism (2); The material storage assembly (3) comprises a material storage sleeve (31) fixedly arranged on the upper part of the frame (1), a rotating shaft (32) mounted on the side wall of the frame (1), a rotating arm (33) rotatably connected to the rotating shaft (32), a material storage tray (34) mounted at the end of the rotating arm (33), and a notch (35) provided on the material storage tray (34) and cooperating with the material storage sleeve (31); The vertical axis of the material storage sleeve (31) coincides with the rotation axis of the rotating mechanism (2); when in use, the conductor (9) passes through the rotating mechanism (2) and moves in a vertical upward direction, and the roll of material to be wound (8) is arranged on the rotating mechanism (2) and rotates with the rotating mechanism (2).
2. The vertical automatic unloading and wrapping machine according to claim 1, characterized in that: When the roll (8) of material to be wound is not being unloaded, the notch (35) is engaged with the material storage sleeve (31), and the central axis of the material storage tray (34) coincides with the rotation axis of the rotating mechanism (2); When unloading the roll of material (8) to be wound, the storage tray (34) is rotated to completely separate the notch (35) from the storage sleeve (31).
3. The vertical automatic unloading and wrapping machine according to claim 1 is characterized in that: The rotating mechanism (2) comprises a rotating motor (21) mounted on a frame (1), a lower rotating frame (23) drivingly connected to the rotating motor (21) via a transmission assembly (22), an upper rotating frame (24) fixedly connected to the lower rotating frame (23) via at least two supporting frames, a material roll placement drum mounted on the lower rotating frame (23), and a slit tube mounted on the material roll placement drum.
4. A vertical automatic unloading and wrapping machine according to claim 3, characterized in that: It also includes a guide assembly (4) arranged on the rotating mechanism (2) and used for guiding the winding material; The guide assembly (4) comprises: A plurality of wire guide rollers (41) are arranged between the upper rotating frame (24) and the lower rotating frame (23); At least one first guide wheel (42) mounted on the support frame; At least one second guide wheel (43) is mounted on the upper rotating frame (24) via a mounting frame.
5. The vertical automatic unloading and wrapping machine according to claim 4 is characterized in that: During use, the material roll (8) to be wound is sleeved on the material roll placement drum, and one end of the material to be wound passes through the wire guide roller (41), the first guide wheel (42), and the second guide wheel (43) in sequence to enter the slit tube.
6. The vertical automatic unloading and wrapping machine according to claim 4, characterized in that: There are six wire-passing guide rollers (41) and two support frames; the wire-passing guide rollers (41) and the support frames are distributed at equal intervals between the upper rotating frame (24) and the lower rotating frame (23).
7. The vertical automatic unloading and wrapping machine according to claim 3 is characterized in that: The transmission assembly (22) comprises a driving pulley mounted on the frame (1) and a driven pulley connected to the driving pulley via a belt transmission; the driven pulley is mounted on the lower end surface of the lower rotating frame (23) via a connecting shaft.
8. The vertical automatic unloading and wrapping machine according to claim 3 is characterized in that: It also includes a pay-off wheel (6) and a take-up wheel (5) mounted on the frame (1), wherein the conductor (9) passes through the lower rotating frame (23), the material roll placement drum, the slit tube and the material storage sleeve (31) from the output end of the pay-off wheel (6) in sequence from bottom to top, and is wound on the take-up wheel (5).
9. The vertical automatic unloading and wrapping machine according to claim 3, characterized in that: The slit tube comprises a mounting portion (271) docked with the material roll placement tube, a slit portion (272) for winding material to enter, an entry long hole (273) vertically provided on the slit portion (272), and an adjustment slot (274) provided on the slit portion (272) opposite to the entry long hole (273); wherein: The long entrance hole (273) and the adjustment groove (274) are in communication with a pipeline of the slit pipe (27).
10. A vertical automatic unloading and wrapping machine according to any one of claims 1 to 9, characterized in that: It also includes an emergency stop mechanism (7) installed on the frame (1) and used to stop the rotating mechanism (2).