Replacement device

By designing a replacement device including a first connector and a grab assembly, the problem of low efficiency of manual replacement of filter plates in the prior art is solved, and efficient replacement of a single person is achieved, reducing labor intensity and safety risks.

CN222694162UActive Publication Date: 2025-04-01CHINA ENERGY GRP NINGXIA COAL IND CO LTD
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Patent Information

Application Number
CN202421277725.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-04-01
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The manual replacement of filter plates in the prior art has the problem of low replacement efficiency, which requires two workers to complete together, and there are problems of high labor intensity and safety risks.

Method used

A replacement device is designed, including a first connector and a plurality of grasping components. The first connector is reciprocating in the axial direction of the cylinder. The grasping component corresponds one by one to be replaced. The grasping component is driven to move the replacement component to be separated from the cylinder by the movement of the first connector.

Benefits of technology

The replacement of multiple filter plates is achieved by a single person, which improves the replacement efficiency, reduces the labor intensity and safety risks of workers, and avoids damage to the filter plate.

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Abstract

The utility model provides a replacement device, which is suitable for a filter. The filter includes a cylinder and a plurality of parts to be replaced arranged in the cylinder. The replacement device includes a first connecting member, which is arranged to be reciprocating along the axial direction of the cylinder; a plurality of grabbing assemblies, which are arranged on the first connecting member, and the plurality of grabbing assemblies are arranged one-to-one with the plurality of parts to be replaced. Each grabbing assembly is used to connect the corresponding part to be replaced, so that when the first connecting member moves in a direction away from the cylinder, each grabbing assembly drives the corresponding part to be replaced to move until the part to be replaced is separated from the cylinder. The replacement device of the utility model solves the problem of low replacement efficiency in the manual replacement of filter plates in the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter maintenance, in particular to a replacement device. Background Art

[0002] Plate filter is used to decolorize media and remove mechanical impurities in the refining process of oil products and chemical products. The plate filter mainly includes a filter tank, a filter plate, a slag discharge mechanism and a lid lifting mechanism.

[0003] After the plate filter has been running for a period of time, a large amount of filter residue will accumulate on the filter plate. It is necessary to stop the machine, take out the filter plate, clean it and replace it, otherwise it will affect the filtering effect of the plate filter. When replacing the filter plate, it is necessary to manually lift the filter plate with filter residue from the filter tank. Since the filter plate with filter residue is heavy, two operators are required to stand at the edge of the filter tank to complete the replacement of the filter plate together each time. Improper cooperation between the two operators may easily cause damage to the filter plate, and only one filter plate can be replaced each time. When multiple filter plates need to be replaced frequently, multiple operators are required to work for a long time. Therefore, manual replacement of filter plates has the problem of low replacement efficiency. Utility Model Content

[0004] The main purpose of the utility model is to provide a replacement device to solve the problem of low replacement efficiency in manual replacement of filter plates in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a replacement device, which is suitable for a filter machine, wherein the filter machine includes a cylinder and a plurality of parts to be replaced arranged in the cylinder, and the replacement device includes: a first connecting member, which is reciprocatingly arranged along the axial direction of the cylinder; a plurality of grabbing components, which are arranged on the first connecting member, and the plurality of grabbing components are arranged one-to-one correspondingly to the plurality of parts to be replaced, and each grabbing component is used to connect the corresponding part to be replaced, so that when the first connecting member moves in a direction away from the cylinder, each grabbing component drives the corresponding part to be replaced to move until the part to be replaced is separated from the cylinder.

[0006] Furthermore, each part to be replaced is provided with a plurality of ear portions along its extension direction, and each grabbing assembly includes a plurality of grabbing components, and the plurality of grabbing components are arranged one-to-one corresponding to the plurality of ear portions, and each grabbing component includes a hook portion, and the hook portion is connected to the corresponding ear portion to connect the grabbing assembly with the corresponding part to be replaced.

[0007] Furthermore, each grabbing assembly also includes a second connecting member, which is connected to the first connecting member and connected to the corresponding plurality of grabbing components.

[0008] Furthermore, the extension direction of the second connecting member is arranged parallel to the extension direction of the part to be replaced, and a plurality of grabbing components are arranged on the second connecting member at intervals along the extension direction of the second connecting member.

[0009] Furthermore, each grabbing assembly includes two grabbing parts, which are respectively arranged at both ends of the second connecting member. The length of the second connecting member gradually decreases from the center of the first connecting member to the edge of the first connecting member so that the grabbing parts are aligned with the hanging ears arranged at the end of the part to be replaced.

[0010] Furthermore, the grabbing component also includes a chain, which extends along the axial direction of the cylinder, and two ends of the chain are respectively connected to the second connecting member and the hooking portion.

[0011] Furthermore, a connecting hole is provided on the hanging ear portion, the hooking portion includes a bending section and a connecting section, two ends of the connecting section are respectively connected to the second connecting member and the bending section, and the bending section is hooked to the connecting hole to connect the hooking portion to the hanging ear portion.

[0012] Further, the first connecting member includes a support plate and a connecting plate, there are two support plates, and the two support plates are relatively arranged at both ends of the connecting plate; and / or, the replacement device also includes a driving member, and a lifting part is arranged on the support plate away from the grasping assembly, and the lifting part is connected to the driving member so that the driving member drives the first connecting member to reciprocate along the axial direction of the cylinder.

[0013] Furthermore, the connecting plate extends along a distribution direction of the plurality of parts to be replaced, and the plurality of grabbing assemblies are arranged on the connecting plate along an extension direction of the connecting plate.

[0014] Furthermore, a plurality of through holes are provided on the connection plate, and the plurality of through holes are provided one-to-one correspondingly to the second connecting members of the plurality of grabbing components, and each second connecting member is passed through the corresponding through hole to connect the second connecting member to the connection plate.

[0015] By applying the technical solution of the utility model, the replacement device includes a first connecting piece and multiple grabbing components. When the filter plate needs to be replaced, the first connecting piece drives the multiple grabbing components thereon to move in a direction away from the cylinder, and each grabbing component drives the corresponding part to be replaced to move until the part to be replaced is separated from the cylinder, thereby completing the replacement of multiple filter plates. It is no longer necessary for two people to lift the filter plate together to complete the replacement, thereby improving the replacement efficiency of the filter plate, thereby solving the problem of low replacement efficiency of manual replacement of filter plates in the prior art, reducing the labor intensity of operators, reducing the safety risk of operators falling into the cylinder, and avoiding damage to the filter plate caused by improper cooperation between two operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0017] Figure 1A schematic structural diagram of an embodiment of a replacement device according to the utility model is shown;

[0018] Figure 2 A schematic structural diagram of an embodiment of a replacement device and a filter according to the utility model is shown.

[0019] The above drawings include the following reference numerals:

[0020] 1. Cylinder; 2. Part to be replaced; 10. First connecting part; 20. Grabbing assembly; 3. Ear hanging part; 21. Grabbing part; 211. Hooking part; 22. Second connecting part; 212. Chain; 4. Connecting hole; 213. Bending section; 214. Connecting section; 11. Support plate; 12. Connecting plate; 40. Lifting part. DETAILED DESCRIPTION

[0021] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0022] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0023] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0024] Please refer to Figure 1 and Figure 2 The utility model provides a replacement device, which is suitable for a filter. The filter includes a cylinder 1 and a plurality of parts to be replaced 2 arranged in the cylinder 1. The replacement device includes: a first connecting member 10, which is reciprocatingly arranged along the axial direction of the cylinder 1; a plurality of grabbing components 20, which are arranged on the first connecting member 10, and the plurality of grabbing components 20 are arranged in a one-to-one correspondence with the plurality of parts to be replaced 2, and each grabbing component 20 is used to connect the corresponding part to be replaced 2, so that when the first connecting member 10 moves in a direction away from the cylinder 1, each grabbing component 20 drives the corresponding part to be replaced 2 to move until the part to be replaced 2 is separated from the cylinder 1.

[0025] The replacement device of the present invention comprises a first connecting member 10 and a plurality of grabbing assemblies 20. When the filter plate needs to be replaced, the first connecting member 10 drives the plurality of grabbing assemblies 20 thereon to move in a direction away from the cylinder 1, and each grabbing assembly 20 drives the corresponding part 2 to be replaced to move until the part 2 to be replaced is separated from the cylinder 1, thereby completing the replacement of a plurality of filter plates. It is no longer necessary for two persons to jointly lift the filter plates to complete the replacement, thereby improving the replacement efficiency of the filter plates, thereby solving the problem of low replacement efficiency of manual replacement of filter plates in the prior art, reducing the labor intensity of operators, reducing the safety risk of operators falling into the cylinder 1, and avoiding damage to the filter plates caused by improper cooperation between two operators.

[0026] Specifically, the part 2 to be replaced is a filter plate.

[0027] In this embodiment, if Figure 1 and Figure 2As shown, each replacement part 2 is provided with a plurality of ear hooks 3 along its extension direction, and each gripping assembly 20 includes a plurality of gripping parts 21, and the plurality of gripping parts 21 are provided one-to-one with the plurality of ear hooks 3, and each gripping part 21 includes a hooking part 211, and the hooking part 211 is connected with the corresponding ear hook 3, so that the gripping assembly 20 is connected with the corresponding replacement part 2. By connecting the hooking part 211 with the corresponding ear hook 3, the connection reliability between the gripping assembly 20 and the corresponding replacement part 2 can be ensured, and the gripping assembly 20 and the replacement part 2 can be prevented from being separated during the process of lifting the replacement part 2.

[0028] In this embodiment, if Figure 1 and Figure 2 As shown, each grabbing assembly 20 further includes a second connecting member 22, which is connected to the first connecting member 10 and to the corresponding plurality of grabbing components 21. The first connecting member 10 and the grabbing components 21 are connected by the second connecting member 22, so that the first connecting member 10 can drive the second connecting member 22 to move, the second connecting member 22 drives the grabbing components 21 to move, and the grabbing components 21 drive the corresponding component 2 to be replaced to move.

[0029] In this embodiment, if Figure 1 and Figure 2 As shown, the extension direction of the second connecting member 22 is arranged parallel to the extension direction of the part to be replaced 2, and a plurality of grabbing members 21 are arranged on the second connecting member 22 at intervals along the extension direction of the second connecting member 22. Such an arrangement ensures that the plurality of grabbing members 21 can be spaced along the extension direction of the part to be replaced 2, and the plurality of grabbing members 21 can grab from various parts of the part to be replaced 2 respectively, ensuring that various parts of the part to be replaced 2 are lifted at the same time, and preventing the part to be replaced 2 from tipping over during the movement.

[0030] In this embodiment, if Figure 1 and Figure 2 As shown, each grabbing assembly 20 includes two grabbing parts 21, which are respectively arranged at the two ends of the second connecting member 22, and the length of the second connecting member 22 gradually decreases from the center of the first connecting member 10 to the edge of the first connecting member 10, so that the grabbing parts 21 are aligned with the hanging ears 3 arranged at the end of the to-be-replaced part 2. Such an arrangement can ensure smooth connection between the grabbing parts 21 and the corresponding hanging ears 3, thereby ensuring the connection reliability between the grabbing parts 21 and the to-be-replaced part 2.

[0031] Specifically, Figure 2 As shown, along the direction from the center of the cylinder 1 to the edge of the cylinder 1, the distance between the ear parts 3 of the multiple parts 2 to be replaced and the radial center line of the cylinder 1 gradually decreases.

[0032] In this embodiment, if Figure 1 and Figure 2 As shown, the grabbing component 21 further includes a chain 212, which extends along the axial direction of the cylinder 1, and the two ends of the chain 212 are respectively connected to the second connecting member 22 and the hooking portion 211. Such a configuration is convenient for the user to pull the chain 212, move the grabbing component 21 so that the grabbing component 21 is aligned with the hooking ear portion 3 set at the end of the part to be replaced 2, wherein the chain 212 is a flexible chain.

[0033] In this embodiment, if Figure 1 and Figure 2 As shown, the ear hook portion 3 is provided with a connecting hole 4, the hook portion 211 includes a bent section 213 and a connecting section 214, the two ends of the connecting section 214 are respectively connected to the second connecting member 22 and the bent section 213, and the bent section 213 is hooked with the connecting hole 4, so that the hook portion 211 is connected to the ear hook portion 3. The bent section 213 is stopped by the ear hook 3 to prevent the bent section 213 from falling off from the connecting hole 4, thereby ensuring the connection reliability between the hook portion 211 and the ear hook 3.

[0034] In this embodiment, if Figure 1 and Figure 2 As shown, the first connecting member 10 includes a support plate 11 and a connecting plate 12. There are two support plates 11, and the two support plates 11 are relatively arranged at both ends of the connecting plate 12. Such an arrangement helps to strengthen the structural strength of the first connecting member 10, and prevents the first connecting member 10 from being damaged and unable to drive the grasping assembly 20 to move and complete the replacement of the part 2 to be replaced.

[0035] Specifically, the first connecting member 10 is an I-beam.

[0036] In this embodiment, if Figure 1 and Figure 2 As shown, the replacement device also includes a driving member, and a lifting portion 40 is provided on the support plate 11 away from the grabbing assembly 20 , and the lifting portion 40 is connected to the driving member so that the driving member drives the first connecting member 10 to reciprocate along the axial direction of the cylinder 1 .

[0037] Specifically, the driving member includes an electric hoist and a motor, the hook head of the electric hoist is connected to the lifting part 40, and the motor drives the first connecting member 10 to reciprocate along the axial direction of the cylinder 1. The lifting part 40 is a lifting lug.

[0038] In this embodiment, if Figure 1 and Figure 2 As shown, the connecting plate 12 extends along the distribution direction of the plurality of parts to be replaced 2, and the plurality of gripping assemblies 20 are arranged on the connecting plate 12 along the extension direction of the connecting plate 12. Such an arrangement ensures that each gripping assembly 20 can be arranged toward its corresponding part to be replaced 2, which facilitates the smooth connection between the gripping assembly 20 and the corresponding part to be replaced 2.

[0039] In this embodiment, if Figure 1 and Figure 2 As shown, the connecting plate 12 is provided with a plurality of through holes, and the plurality of through holes are provided one-to-one with the second connecting members 22 of the plurality of grab assemblies 20, and the second connecting members 22 are passed through the corresponding through holes so that the second connecting members 22 are connected to the connecting plate 12. Such a setting ensures the connection reliability between the plurality of grab assemblies 20 and the connecting plate 12.

[0040] Specifically, the second connecting member 22 is a hollow steel pipe.

[0041] From the above description, it can be seen that the above embodiments of the utility model achieve the following technical effects:

[0042] The replacement device of the present invention comprises a first connecting member 10 and a plurality of grabbing assemblies 20. When the filter plate needs to be replaced, the first connecting member 10 drives the plurality of grabbing assemblies 20 thereon to move in a direction away from the cylinder 1, and each grabbing assembly 20 drives the corresponding part 2 to be replaced to move until the part 2 to be replaced is separated from the cylinder 1, thereby completing the replacement of a plurality of filter plates. It is no longer necessary for two persons to jointly lift the filter plates to complete the replacement, thereby improving the replacement efficiency of the filter plates, thereby solving the problem of low replacement efficiency of manual replacement of filter plates in the prior art, reducing the labor intensity of operators, reducing the safety risk of operators falling into the cylinder 1, and avoiding damage to the filter plates caused by improper cooperation between two operators.

[0043] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0044] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.

[0045] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A replacement device, suitable for a filter, the filter comprising a cylinder (1) and a plurality of to-be-replaced parts (2) arranged in the cylinder (1), characterized in that: The replacement device comprises: A first connecting member (10), the first connecting member (10) being arranged to be reciprocatable along the axial direction of the cylinder (1); A plurality of gripping assemblies (20) are arranged on the first connecting member (10), and the plurality of gripping assemblies (20) are arranged in one-to-one correspondence with the plurality of parts to be replaced (2), and each of the gripping assemblies (20) is used to connect to the corresponding part to be replaced (2), so that when the first connecting member (10) moves in a direction away from the cylinder (1), each of the gripping assemblies (20) drives the corresponding part to be replaced (2) to move until the part to be replaced (2) is separated from the cylinder (1).

2. The replacement device according to claim 1, characterized in that: Each of the parts to be replaced (2) is provided with a plurality of ear hooks (3) along its extension direction, each of the grabbing assemblies (20) comprises a plurality of grabbing parts (21), the plurality of grabbing parts (21) are provided in one-to-one correspondence with the plurality of ear hooks (3), each of the grabbing parts (21) comprises a hooking part (211), the hooking part (211) is connected to the corresponding ear hook (3), so that the grabbing assembly (20) is connected to the corresponding part to be replaced (2).

3. The replacement device according to claim 2, characterized in that: Each of the grabbing assemblies (20) further comprises a second connecting member (22), wherein the second connecting member (22) is connected to the first connecting member (10) and is connected to the corresponding plurality of grabbing components (21).

4. The replacement device according to claim 3, characterized in that: The extension direction of the second connecting member (22) is arranged parallel to the extension direction of the to-be-replaced member (2), and a plurality of the grasping components (21) are arranged on the second connecting member (22) at intervals along the extension direction of the second connecting member (22).

5. The replacement device according to claim 3, characterized in that: Each of the grasping assemblies (20) comprises two grasping components (21), and the two grasping components (21) are respectively arranged at two ends of the second connecting member (22), and the length of the second connecting member (22) gradually decreases along the direction from the center of the first connecting member (10) to the edge of the first connecting member (10), so that the grasping components (21) are aligned with the hanging ear portion (3) arranged at the end of the part to be replaced (2).

6. The replacement device according to claim 3, characterized in that: The grabbing component (21) further comprises a chain (212), wherein the chain (212) extends along the axial direction of the cylinder (1), and the two ends of the chain (212) are respectively connected to the second connecting member (22) and the hooking portion (211).

7. The replacement device according to claim 3, characterized in that: The ear hook portion (3) is provided with a connecting hole (4), the hook portion (211) comprises a bending section (213) and a connecting section (214), two ends of the connecting section (214) are respectively connected to the second connecting member (22) and the bending section (213), and the bending section (213) is hooked to the connecting hole (4) so ​​that the hook portion (211) is connected to the ear hook portion (3).

8. The replacement device according to claim 1, characterized in that: The first connecting member (10) comprises a supporting plate (11) and a connecting plate (12), wherein the supporting plates (11) are two, and the two supporting plates (11) are arranged opposite to each other at two ends of the connecting plate (12); and / or The replacement device also includes a driving member, and a lifting portion (40) is provided on the support plate (11) away from the grasping assembly (20), and the lifting portion (40) is connected to the driving member so that the driving member drives the first connecting member (10) to reciprocate along the axial direction of the cylinder (1).

9. The replacement device according to claim 8, characterized in that: The connecting plate (12) extends along the distribution direction of the plurality of parts (2) to be replaced, and the plurality of grabbing assemblies (20) are arranged on the connecting plate (12) along the extension direction of the connecting plate (12).

10. The replacement device according to claim 8, characterized in that: The connecting plate (12) is provided with a plurality of through holes, and the plurality of through holes are arranged in one-to-one correspondence with the second connecting members (22) of the plurality of grabbing assemblies (20), and each of the second connecting members (22) is passed through the corresponding through hole so that the second connecting member (22) is connected to the connecting plate (12).