Dust treatment device for emery production
The dust concentration is reduced through anti-static spraying and dispersed spiral plates, and the cleaning scraper and atomizer are combined to perform secondary dust reduction, solving the problem of electrostatic sparks of metal vacuum tubes and alumina powder waste, achieving safe and efficient dust treatment and resource recycling.
Patent Information
- Application Number
- CN202510846135.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-06-24
AI Technical Summary
In the existing corundum sand production, using metal vacuum tubes before dust collection is prone to electrostatic sparks, which poses safety hazards, and the dust-reduced alumina powder is difficult to recycle and utilize, resulting in waste of resources.
Anti-static spraying device is used to combine with dispersed spiral plates, and anti-static spray is sprayed through a spray pump to reduce the dust concentration, and a cleaning scraper and atomizer are used to perform secondary dust reduction. At the same time, a filter box is set up to recover alumina powder.
Effectively prevent electrostatic sparks, improve dust absorption efficiency, and realize the recycling of alumina powder, improving safety and resource utilization.
Smart Images

Figure CN120346614A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of corundum sand production, and specifically to a dust treatment device for corundum sand production. Background Art
[0002] Corundum is a gemstone formed by the crystallization of alumina. Corundum generally includes ruby and sapphire. Ruby refers to corundum doped with metal chromium and having a bright red color, and sapphire refers to corundum of other colors except red. Due to its good thermal properties, electrical properties, corrosion resistance, and infrared transmission properties, corundum has a wide range of applications in the field of optical devices. Corundum sand can polish the rough surface of any workpiece finely and is one of the most economical abrasives. This sharp and angular synthetic abrasive has a hardness second only to diamond and is especially suitable for use when strict requirements are imposed on iron contamination.
[0003] Patent Publication No. CN215962737U discloses an environmental treatment device for brown corundum sand production. The water pump provided will pump the water in the water tank into the water pipe. The water pumped into the water pipe will enter the inside of the hollow rotating column, then enter the strip-shaped pipe through the hollow rotating column, and finally be sprayed out through multiple nozzles. When the multiple nozzles are spraying, the strip-shaped pipe will drive the multiple nozzles to rotate, so as to achieve the purpose of the water spreading around, improve the coverage range, and further increase the contact between the water and the air flow, thereby further improving the dust reduction effect. The used water can be filtered through the provided filter screen and then reused, so as to realize the recycling of water resources and effectively save water resources. Moreover, through the provided scraper, the impurities on the filter screen can be cleaned, further improving the filtering effect of the filter screen. However, the following problems still exist in the actual use of this patent: Although the environmental treatment device for brown corundum sand production reduces dust by spraying water, before collecting the dust, in the prior art, in order to improve the service life of the dust suction pipe, most are made of metal materials, and there is an electrostatic phenomenon in the metal pipe. When the dust concentration is too high and contacts open fire or static electricity, it is easy to cause a fire, which is not conducive to the safety of corundum sand production. At the same time, it is not convenient to recycle the alumina powder after dust reduction, resulting in a waste of resources.
[0004] Therefore, a dust treatment device for corundum sand production is proposed to solve the problems mentioned above. Summary of the Invention
[0005] The purpose of the present invention is to provide a dust treatment device for corundum sand production, so as to solve the problems raised in the above background technology. Before collecting dust, in the prior art, in order to improve the service life of the dust suction pipe, most of them are made of metal materials, and there is an electrostatic phenomenon in the metal pipe. When the dust concentration is too high and contacts with open fire or static electricity, it is easy to cause a fire, which is not conducive to the safety of corundum sand production. At the same time, it is not convenient to recycle the alumina powder after dust reduction, resulting in waste of resources.
[0006] To achieve the above object, the present invention provides the following technical solution: A dust treatment device for corundum sand production, including a dust absorption mechanism, and a dust suction pipe installed on one side of the dust absorption mechanism; A dust treatment mechanism is arranged on one side of the dust absorption mechanism, and a filter box is arranged on one side of the dust treatment mechanism; It also includes: The dust absorption mechanism includes a dust absorption sleeve, a first rotating shaft is arranged at the central position inside the dust absorption sleeve, and a dispersion rotating disk is fixedly installed on one side of the first rotating shaft; Among them, the dispersion rotating disk is rotationally connected with the dust absorption sleeve, and a number of dispersion spiral plates are fixedly installed on the outer side of the first rotating shaft; Among them, dispersion holes are formed inside the dispersion spiral plates, and a number of dust absorption pipes are fixedly installed on the outer side of the dust absorption sleeve.
[0007] Preferably, an anti-static spray ring is fixedly installed inside the dust absorption pipe, a first spray head is fixedly installed inside the anti-static spray ring, a spray pump is fixedly installed on one side of the dust absorption pipe, a spray connection pipe is fixedly installed at the end of the spray pump, and a spray box is fixedly installed at the end of the spray connection pipe away from the spray pump.
[0008] Preferably, a sealing plug is threadedly connected to the top of the spray box, a fan support is fixedly installed inside the dust suction pipe, a dust suction fan is fixedly installed inside the fan support, a dust-proof cover is arranged on the outer side of the dust suction fan, a motor support is fixedly installed at the bottom of the dust suction pipe, and a first rotating motor is fixedly installed at the bottom of the motor support.
[0009] Preferably, the output end of the first rotating motor is fixedly connected with a rotating gear, the rotating gear is meshed with a meshing tooth ring at the top, a rotating bearing is fixedly installed inside the meshing tooth ring, a rotating ball is rotationally connected inside the rotating bearing, the rotating bearing is rotationally connected with the dust suction pipe through the rotating ball, and the rotating bearing is fixedly connected with the dust absorption sleeve.
[0010] Preferably, the dust treatment mechanism includes a dust treatment box. The dust suction pipe is fixedly installed on one side of the top of the dust treatment box. On one side of the center position of the top of the dust treatment box, rotating brackets are symmetrically installed. On the outer side of the rotating brackets, a second rotating motor is fixedly installed. The output end of the second rotating motor is fixedly connected to a rotating worm. On one side of the rotating worm, a rotating worm gear is meshed and connected. At the bottom of the rotating worm gear, a rotating connection disk is fixedly installed.
[0011] Preferably, a third rotating motor is fixedly installed on the top of the rotating worm gear. The top and bottom of the dust treatment box are both rotatably connected to a second rotating disk. The rotating connection disk is fixedly installed on the top of the second rotating disk. Between the two second rotating disks, a lifting sliding rod is fixedly installed. The output end of the third rotating motor is fixedly connected to a lifting threaded rod. On the outer side of the lifting threaded rod, a lifting threaded sleeve is threadedly connected. Around the lifting threaded sleeve, fixed connecting rods are fixedly installed. At the end of the fixed connecting rods, a lifting ring is fixedly installed. At the top and bottom of the lifting ring, cleaning annular scrapers are fixedly installed.
[0012] Preferably, a bottom atomizer is fixedly installed on the top of the fixed connecting rod. On one side of the bottom atomizer, a spiral hose is fixedly installed. At the top of the spiral hose, a top atomizer is fixedly installed. On the top of the top atomizer, a fixed connection ring is fixedly installed. On the top of the fixed connection ring, a rotating connection ring is fixedly installed. The rotating connection ring is rotatably connected to the dust treatment box. At the top of the dust treatment box near the rotating connection ring, a through groove is opened. Around the top of the dust treatment box near the through groove, a water suction pipe is fixedly installed. At the top of the water suction pipe, an atomization water tank is fixedly installed. Around the bottom of the dust treatment box, first support legs are fixedly installed. On one side of the bottom of the dust treatment box, a sewage discharge pipe is fixedly installed.
[0013] Preferably, a feed hopper is fixedly installed on the top of the filter box. On both sides of the bottom of the filter box, cleaning box doors are rotatably connected. On the inner side of the bottom of the filter box near the cleaning box doors, support blocks are fixedly installed. On the top of the support blocks, a filter bracket is placed. On the outer side of the bottom of the filter box near the cleaning box doors, drying plates are symmetrically installed. On one side of the filter box, a sprocket limit cover is fixedly installed.
[0014] Preferably, a cleaning motor is fixedly installed on one side inside the sprocket limit cover. The output end of the cleaning motor is fixedly connected to a sprocket transmission assembly. On one side of the sprocket transmission assembly, cleaning threaded rods are symmetrically connected. Cleaning thread sleeves are both threadedly connected to the outer sides of the two cleaning threaded rods. A cleaning bracket is fixedly installed between the two cleaning thread sleeves. A cleaning brush is fixedly installed at the bottom of the cleaning bracket. A material guiding groove is fixedly installed at the bottom of the filter box. A collection water tank is arranged at the bottom of the material guiding groove. Second support legs are fixedly installed around the filter box.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: For this dust treatment device for corundum sand production, since the antistatic spray contains a certain amount of water, it can not only play a role in preliminary dust reduction, but also play an antistatic effect, avoiding the phenomenon that due to the high concentration of inhaled dust and the fact that the dust suction pipes are mostly made of metal, certain electrostatic sparks will be generated and come into contact with alumina dust, thus causing an explosion. The cleaning annular scraper is used to clean the alumina dust adhering to the inner wall of the dust treatment box, avoiding the waste of alumina dust. At the same time, the bottom atomizer is driven to move up and down by the fixed connecting rod to further evenly spray water mist inside the dust treatment box, enabling the water mist to fully mix with the alumina powder, thereby improving the dust reduction effect. The specific content is as follows: 1. By setting the dust absorption mechanism, not only can a certain absorption be generated by the dust suction fan inside the dust suction pipe to absorb the dust generated during corundum sand production. When the dust enters the dust absorption pipe, the spray pump is started to pump the antistatic spray inside the spray box into the antistatic spray ring through the spray connection pipe and spray it out through the first nozzle, enabling the dust to come into contact with the antistatic spray. Since the antistatic spray contains a certain amount of water, it can not only play a role in preliminary dust reduction, but also play an antistatic effect, avoiding the phenomenon that due to the high concentration of inhaled dust and the fact that the dust suction pipes are mostly made of metal, certain electrostatic sparks will be generated and come into contact with alumina dust, thus causing an explosion, which is not conducive to the safety of corundum sand production. When the dust enters the inside of the dust absorption sleeve, due to the suction force, the dispersion spiral plate will drive the first rotating shaft and the dispersion rotating disc to rotate. In the dispersion holes, the antistatic spray is fully mixed with the dust, thus achieving the effect of reducing the dust concentration and further avoiding the phenomenon of dust explosion. By starting the first rotating motor to drive the rotating gear to rotate, using the characteristic of the meshing connection between the rotating gear and the meshing tooth ring, the meshing tooth ring drives the rotating bearing to rotate. Under the action of the rotating balls, the rotation of the dust absorption sleeve and the dust absorption pipe can be realized, thereby achieving all-round dust absorption and improving the dust reduction efficiency; 2. By setting up the dust treatment mechanism, not only can the second rotating motor drive the rotating worm to rotate, and by utilizing the meshing connection between the rotating worm and the rotating worm gear, the rotating worm gear drives the rotating connection disk and the second rotating disk to rotate. Under the action of the second rotating disk, the lifting ring and the cleaning annular scraper can be rotated. At the same time, the fixed connecting rod drives the bottom atomizer to rotate, and the fixed connecting ring drives the top atomizer to rotate. Through the top atomizer and the bottom atomizer, the inside of the dust treatment box can be evenly sprayed with water mist. By spraying water mist, the secondary dust reduction effect can be achieved. At the same time, the third rotating motor is started to drive the lifting threaded rod to rotate, so that the lifting threaded sleeve drives the fixed connecting rod, the lifting ring and the cleaning annular scraper to move up and down. Not only can the cleaning annular scraper be used to clean the alumina dust attached to the inner wall of the dust treatment box, avoiding the waste of alumina dust, but also the bottom atomizer can be driven to move up and down by the fixed connecting rod, further evenly spraying water mist inside the dust treatment box, so that the water mist can be fully mixed with the alumina powder, thereby improving the dust reduction effect. The mixture of alumina powder and water can be discharged into the filter box through the sewage pipe. The alumina powder can be filtered through the filter cloth arranged inside the filter bracket, and the filtered water enters the collection water tank through the guide trough for recycling. At the same time, the cleaning box doors on both sides are opened, and the cleaning motor is started to drive the sprocket transmission assembly and the cleaning threaded rod to rotate, so that the cleaning threaded sleeve drives the cleaning bracket and the cleaning brush to move, and the alumina powder filtered on the surface of the filter bracket can be cleaned into the drying plates on both sides. Desiccants such as silica gel are placed inside the drying plates, which can absorb the moisture on the surface of the alumina powder, facilitating the recycling of the alumina powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structure diagram of the whole of the present invention; Figure 2 is a three-dimensional structure diagram of the cross-section of the dust absorption mechanism in the present invention; Figure 3 is a three-dimensional structure diagram of the cross-section of the dust absorption sleeve in the present invention; Figure 4 is a three-dimensional structure diagram of the cross-section of the dust absorption pipe in the present invention; Figure 5 is a three-dimensional structure diagram of the meshing tooth ring and the rotating bearing in the present invention; Figure 6 is a three-dimensional structure diagram of the cross-section of the dust treatment mechanism in the present invention; Figure 7 is a three-dimensional structure diagram of the lifting sliding rod and the second rotating disk in the present invention; Figure 8 is a three-dimensional structure diagram of the rotating worm and the rotating connection disk in the present invention; Figure 9This is a three-dimensional structural schematic diagram of the lifting ring and the cleaning annular scraper in the present invention; Figure 10 This is a three-dimensional structural schematic diagram of the cross-section of the filter box in the present invention; Figure 11 This is a three-dimensional structural schematic diagram of the cleaning brush in the present invention.
[0017] In the figure: 1. Dust absorption mechanism; 101. Dust absorption sleeve; 102. First rotating shaft; 103. Dispersed rotating disk; 104. Dispersed spiral plate; 105. Dispersed hole; 106. Dust absorption pipe; 107. Antistatic spray ring; 108. First spray head; 109. Spray pump; 110. Spray connection pipe; 111. Spray box; 112. Sealing plug; 113. Dust suction pipe; 114. Fan support; 115. Dust suction fan; 116. Motor support; 117. First rotating motor; 118. Rotating gear; 119. Meshing gear ring; 120. Rotating bearing; 121. Rotating ball; 2. Dust treatment mechanism; 201. Dust treatment box; 202. Rotating support; 203. Second rotating motor; 204. Rotating worm; 205. Rotating worm gear; 206. Rotating connection disk; 207. Third rotating motor; 208. Lifting sliding rod; 209. Second rotating disk; 210. Lifting threaded rod; 211. Lifting threaded sleeve; 212. Fixed connecting rod; 213. Lifting ring; 214. Cleaning annular scraper; 215. Bottom atomizer; 216. Spiral hose; 217. Top atomizer; 218. Fixed connection ring; 219. Rotating connection ring; 220. Water suction pipe; 221. Atomization water tank; 222. First support leg; 223. Drain pipe; 224. Filter box; 225. Feed hopper; 226. Cleaning box door; 227. Support block; 228. Filter support; 229. Drying plate; 230. Sprocket limit cover; 231. Cleaning motor; 232. Sprocket drive assembly; 233. Cleaning threaded rod; 234. Cleaning threaded sleeve; 235. Cleaning support; 236. Cleaning brush; 237. Material guiding groove; 238. Collection water tank; 239. Second support leg. Detailed implementation manners
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0019] Please refer to Figures 1 - 4, the present invention provides a technical solution: a dust treatment device for corundum sand production, including a dust absorption mechanism 1 and a dust suction pipe 113 installed on one side of the dust absorption mechanism 1. A dust treatment mechanism 2 is arranged on one side of the dust absorption mechanism 1, and a filter box 224 is arranged on one side of the dust treatment mechanism 2. The dust absorption mechanism 1 includes a dust absorption sleeve 101. A first rotating shaft 102 is arranged at the central position inside the dust absorption sleeve 101. A dispersion rotating disk 103 is fixedly installed on one side of the first rotating shaft 102. Among them, the dispersion rotating disk 103 is rotatably connected to the dust absorption sleeve 101. A number of dispersion spiral plates 104 are fixedly installed on the outer side of the first rotating shaft 102. Among them, dispersion holes 105 are formed inside the dispersion spiral plates 104. A number of dust absorption pipes 106 are fixedly installed on the outer side of the dust absorption sleeve 101. An anti-static spray ring 107 is fixedly installed inside the dust absorption pipe 106. A first spray head 108 is fixedly installed on the inner side of the anti-static spray ring 107. A spray pump 109 is fixedly installed on one side of the dust absorption pipe 106. A spray connection pipe 110 is fixedly installed at the end of the spray pump 109. One end of the spray connection pipe 110 away from the spray pump 109 is fixedly installed with a spray box 111. A sealing plug 112 is threadedly connected to the top of the spray box 111. A fan bracket 114 is fixedly installed inside the dust suction pipe 113. A dust suction fan 115 is fixedly installed inside the fan bracket 114. A dust-proof cover is arranged on the outer side of the dust suction fan 115. The dust suction fan 115 inside the dust suction pipe 113 is used to generate a certain suction force to absorb the dust generated during corundum sand production. When the dust enters the dust absorption pipe 106, the spray pump 109 is started to pump the anti-static spray inside the spray box 111 into the anti-static spray ring 107 through the spray connection pipe 110 and spray it out through the first spray head 108, so that the dust can come into contact with the anti-static spray. Since the anti-static spray contains a certain amount of water, it can not only play a role in preliminary dust reduction, but also play an anti-static effect, avoiding the phenomenon that due to the too high concentration of the inhaled dust, and because the dust suction pipe 113 is mostly made of metal material, certain static sparks will be generated and come into contact with the alumina dust, thus causing an explosion, which is not conducive to the safety of corundum sand production. When the dust enters the inside of the dust absorption sleeve 101, due to the suction force, the dispersion spiral plate 104 will drive the first rotating shaft 102 and the dispersion rotating disk 103 to rotate, and the anti-static spray and the dust will be fully mixed in the dispersion holes 105, so as to achieve the effect of reducing the dust concentration and further avoid the phenomenon of dust explosion.
[0020] Please refer to Figures 2 - 5, a motor bracket 116 is fixedly installed at the bottom of the dust suction pipe 113, a first rotating motor 117 is fixedly installed at the bottom of the motor bracket 116, the output end of the first rotating motor 117 is fixedly connected with a rotating gear 118, the top of the rotating gear 118 is meshed with a meshing tooth ring 119, a rotating bearing 120 is fixedly installed inside the meshing tooth ring 119, a rotating ball 121 is rotatably connected inside the rotating bearing 120, the rotating bearing 120 is rotatably connected with the dust suction pipe 113 through the rotating ball 121, the rotating bearing 120 is fixedly connected with the dust absorption sleeve 101. By starting the first rotating motor 117 to drive the rotating gear 118 to rotate, and using the characteristic of the meshing connection between the rotating gear 118 and the meshing tooth ring 119, the meshing tooth ring 119 drives the rotating bearing 120 to rotate. Under the action of the rotating ball 121, the rotation of the dust absorption sleeve 101 and the dust absorption pipe 106 can be realized, so as to realize all-round dust absorption, thereby improving the dust reduction efficiency.
[0021] Please refer to Figure 1 , Figures 6 - 9, the dust treatment mechanism 2 includes a dust treatment box 201. The dust suction pipe 113 is fixedly installed on one side of the top of the dust treatment box 201. On one side of the center position of the top of the dust treatment box 201, rotating brackets 202 are symmetrically installed. A second rotating motor 203 is fixedly installed on the outer side of the rotating bracket 202. The output end of the second rotating motor 203 is fixedly connected to a rotating worm 204. A rotating worm wheel 205 is meshed and connected to one side of the rotating worm 204. A rotating connection disk 206 is fixedly installed at the bottom of the rotating worm wheel 205. A third rotating motor 207 is fixedly installed at the top of the rotating worm wheel 205. Both the top and bottom of the dust treatment box 201 are rotatably connected to a second rotating disk 209. The rotating connection disk 206 is fixedly installed on the top of the second rotating disk 209. A lifting sliding rod 208 is fixedly installed between the two second rotating disks 209. The output end of the third rotating motor 207 is fixedly connected to a lifting threaded rod 210. A lifting threaded sleeve 211 is threadedly connected to the outer side of the lifting threaded rod 210. Fixed connecting rods 212 are fixedly installed around the lifting threaded sleeve 211. A lifting ring 213 is fixedly installed at the end of the fixed connecting rod 212. Cleaning annular scrapers 214 are fixedly installed at both the top and bottom of the lifting ring 213. A bottom atomizer 215 is fixedly installed at the top of the fixed connecting rod 212. A spiral hose 216 is fixedly installed on one side of the bottom atomizer 215. A top atomizer 217 is fixedly installed at the top of the spiral hose 216. A fixed connection ring 218 is fixedly installed at the top of the top atomizer 217. A rotating connection ring 219 is fixedly installed at the top of the fixed connection ring 218. The rotating connection ring 219 is rotatably connected to the dust treatment box 201. A through slot is opened at the top of the dust treatment box 201 near the rotating connection ring 219. Water suction pipes 220 are fixedly installed around the top of the dust treatment box 201 near the through slot. An atomization water tank 221 is fixedly installed at the top of the water suction pipe 220. First support legs 222 are fixedly installed around the bottom of the dust treatment box 201. By driving the rotation of the rotating worm 204 with the second rotating motor 203, and using the meshing connection between the rotating worm 204 and the rotating worm wheel 205, the rotating worm wheel 205 drives the rotation of the rotating connection disk 206 and the second rotating disk 209. Under the action of the second rotating disk 209, the rotation of the lifting ring 213 and the cleaning annular scraper 214 can be realized. At the same time, the fixed connecting rod 212 drives the bottom atomizer 215 to rotate, and the fixed connection ring 218 drives the top atomizer 217 to rotate. The internal part of the dust treatment box 201 can be evenly sprayed with water mist through the top atomizer 217 and the bottom atomizer 215. The secondary dust reduction effect can be achieved by spraying water mist. At the same time, the third rotating motor 207 is started to drive the rotation of the lifting threaded rod 210, so that the lifting threaded sleeve 211 drives the fixed connecting rod 212, the lifting ring 213 and the cleaning annular scraper 214 to move up and down. It can not only use the cleaning annular scraper 214 to clean the alumina dust attached to the inner wall of the dust treatment box 201, avoiding the waste of alumina dust,Meanwhile, the fixed connecting rod 212 drives the bottom atomizer 215 to move up and down, further spraying water mist evenly inside the dust treatment box 201, enabling the water mist to fully mix with the alumina powder, thereby improving the dust reduction effect.
[0022] Please refer to Figure 6 , Figures 10 - 11 , a sewage discharge pipe 223 is fixedly installed on one side of the bottom of the dust treatment box 201, a feed hopper 225 is fixedly installed on the top of the filter box 224, cleaning box doors 226 are rotatably connected to both sides of the bottom of the filter box 224, support blocks 227 are fixedly installed on the inner side of the bottom of the filter box 224 near the cleaning box doors 226, a filter support 228 is placed on the top of the support blocks 227, drying plates 229 are symmetrically installed on the outer side of the bottom of the filter box 224 near the cleaning box doors 226, a sprocket limit cover 230 is fixedly installed on one side of the filter box 224, a cleaning motor 231 is fixedly installed on one side inside the sprocket limit cover 230, an output end of the cleaning motor 231 is fixedly connected to a sprocket transmission assembly 232, cleaning threaded rods 233 are symmetrically connected to one side of the sprocket transmission assembly 232, cleaning threaded sleeves 234 are threadedly connected to the outer sides of the two cleaning threaded rods 233, a cleaning support 235 is fixedly installed between the two cleaning threaded sleeves 234, a cleaning brush 236 is fixedly installed at the bottom of the cleaning support 235, a material guiding groove 237 is fixedly installed at the bottom of the filter box 224, a collection water tank 238 is arranged at the bottom of the material guiding groove 237, second support legs 239 are fixedly installed around the filter box 224. The mixture of alumina powder and water can be discharged into the filter box 224 through the sewage discharge pipe 223. The alumina powder can be filtered through the filter cloth arranged inside the filter support 228, enabling the filtered water to enter the collection water tank 238 through the material guiding groove 237 for recycling. Meanwhile, open the cleaning box doors 226 on both sides, start the cleaning motor 231 to drive the sprocket transmission assembly 232 and the cleaning threaded rods 233 to rotate, enabling the cleaning threaded sleeves 234 to drive the cleaning support 235 and the cleaning brush 236 to move, and the filtered alumina powder on the surface of the filter support 228 can be cleaned into the drying plates 229 on both sides. Desiccants such as silica gel are placed inside the drying plates 229, which can absorb the moisture on the surface of the alumina powder, facilitating the recycling of the alumina powder.
[0023] Working principle: Before using this dust treatment device for corundum sand production, it is necessary to first check the overall condition of the device to ensure that it can work properly. According to Figure 1 - Figure 11As shown in the figure, first, a certain suction is generated by the suction fan 115 inside the suction pipe 113 to absorb the dust generated during the production of corundum sand. When the dust enters the dust absorption pipe 106, the spray pump 109 is started to pump the anti-static spray inside the spray box 111 into the anti-static spray ring 107 through the spray connection pipe 110 and spray it out through the first nozzle 108, so that the dust can come into contact with the anti-static spray. Since the anti-static spray contains a certain amount of water, it can not only play a role in preliminary dust reduction, but also achieve the effect of anti-static, avoiding the phenomenon of explosion caused by the contact between the static spark generated due to the high concentration of inhaled dust and the alumina dust, which is not conducive to the safety of corundum sand production. When the dust enters the inside of the dust absorption sleeve 101, due to the suction force, the dispersion spiral plate 104 will drive the first rotating shaft 102 and the dispersion rotating disk 103 to rotate. In the dispersion holes 105, the anti-static spray and the dust are fully mixed, so as to achieve the effect of reducing the dust concentration and further avoid the phenomenon of dust explosion. By starting the first rotating motor 117 to drive the rotating gear 118 to rotate, and using the meshing connection between the rotating gear 118 and the meshing tooth ring 119, the meshing tooth ring 119 drives the rotating bearing 120 to rotate. Under the action of the rotating balls 121, the dust absorption sleeve 101 and the dust absorption pipe 106 can rotate, so as to achieve all-round dust absorption and improve the dust reduction efficiency.
[0024] Secondly, the second rotating motor 203 is used to drive the rotating worm 204 to rotate. By using the meshing connection between the rotating worm 204 and the rotating worm wheel 205, the rotating worm wheel 205 drives the rotating connection disk 206 and the second rotating disk 209 to rotate. Under the action of the second rotating disk 209, the lifting ring 213 and the cleaning annular scraper 214 can rotate. At the same time, the fixed connecting rod 212 drives the bottom atomizer 215 to rotate, and the fixed connecting ring 218 drives the top atomizer 217 to rotate. Through the top atomizer 217 and the bottom atomizer 215, the inside of the dust treatment box 201 can be evenly sprayed with water mist. By spraying water mist, the effect of secondary dust reduction can be achieved. At the same time, the third rotating motor 207 is started to drive the lifting threaded rod 210 to rotate, so that the lifting threaded sleeve 211 drives the fixed connecting rod 212, the lifting ring 213 and the cleaning annular scraper 214 to move up and down. It can not only use the cleaning annular scraper 214 to clean the alumina dust attached to the inner wall of the dust treatment box 201 to avoid the waste of alumina dust, but also drive the bottom atomizer 215 to move up and down through the fixed connecting rod 212 to further evenly spray water mist inside the dust treatment box 201, so that the water mist can be fully mixed with the alumina powder, thereby improving the dust reduction effect.
[0025] Finally, the mixture of alumina powder and water can be discharged into the filter box 224 through the sewage pipe 223. The alumina powder can be filtered through the filter cloth arranged inside the filter bracket 228, so that the filtered water enters the collection water tank 238 through the material guiding groove 237 for recycling. At the same time, open the cleaning box doors 226 on both sides, start the cleaning motor 231 to drive the sprocket transmission assembly 232 and the cleaning threaded rod 233 to rotate, so that the cleaning thread sleeve 234 drives the cleaning bracket 235 and the cleaning brush 236 to move, and the alumina powder filtered on the surface of the filter bracket 228 can be cleaned into the drying plates 229 on both sides. Desiccants such as silica gel are placed inside the drying plates 229, which can absorb the moisture on the surface of the alumina powder and facilitate the recycling of the alumina powder.
[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A dust treatment device for corundum sand production, comprising a dust absorption mechanism (1) and a dust suction pipe (113) installed on one side of the dust absorption mechanism (1); A dust treatment mechanism (2) is arranged on one side of the dust absorption mechanism (1), and a filter box (224) is arranged on one side of the dust treatment mechanism (2); It is characterized in that It further includes: The dust absorption mechanism (1) includes a dust absorption sleeve (101). A first rotating shaft (102) is arranged at the central position inside the dust absorption sleeve (101), and a dispersion rotating disk (103) is fixedly installed on one side of the first rotating shaft (102); Among them, the dispersion rotating disk (103) is rotationally connected to the dust absorption sleeve (101), and a number of dispersion spiral plates (104) are fixedly installed on the outer side of the first rotating shaft (102); Among them, dispersion holes (105) are formed inside the dispersion spiral plates (104), and a number of dust absorption pipes (106) are fixedly installed on the outer side of the dust absorption sleeve (101).
2. The dust treatment device for corundum sand production according to claim 1, characterized in that: An anti-static spray ring (107) is fixedly installed inside the dust absorption pipe (106). A first spray head (108) is fixedly installed on the inner side of the anti-static spray ring (107). A spray pump (109) is fixedly installed on one side of the dust absorption pipe (106). A spray connection pipe (110) is fixedly installed at the end of the spray pump (109), and a spray box (111) is fixedly installed at the end of the spray connection pipe (110) away from the spray pump (109).
3. The dust treatment device for corundum sand production according to claim 2, wherein: A sealing plug (112) is threadedly connected to the top of the spray box (111). A fan support (114) is fixedly installed inside the dust suction pipe (113). A dust suction fan (115) is fixedly installed inside the fan support (114). A dust-proof cover is arranged on the outer side of the dust suction fan (115). A motor support (116) is fixedly installed at the bottom of the dust suction pipe (113), and a first rotating motor (117) is fixedly installed at the bottom of the motor support (116).
4. A dust treatment device for corundum sand production according to claim 3, characterized in that: The output end of the first rotating motor (117) is fixedly connected to a rotating gear (118). A meshing tooth ring (119) is meshed and connected to the top of the rotating gear (118). A rotating bearing (120) is fixedly installed inside the meshing tooth ring (119). A rotating ball (121) is rotationally connected inside the rotating bearing (120). The rotating bearing (120) is rotationally connected to the dust suction pipe (113) through the rotating ball (121), and the rotating bearing (120) is fixedly connected to the dust absorption sleeve (101).
5. The dust treatment device for corundum sand production according to claim 1, characterized in that: The dust treatment mechanism (2) includes a dust treatment box (201). The dust suction pipe (113) is fixedly installed on one side of the top of the dust treatment box (201). On one side of the central position of the top of the dust treatment box (201), rotating brackets (202) are symmetrically installed. On the outer side of the rotating brackets (202), a second rotating motor (203) is fixedly installed. The output end of the second rotating motor (203) is fixedly connected to a rotating worm (204). On one side of the rotating worm (204), a rotating worm gear (205) is meshed and connected. At the bottom of the rotating worm gear (205), a rotating connection disk (206) is fixedly installed.
6. The dust treatment device for corundum sand production according to claim 5, characterized in that: At the top of the rotating worm gear (205), a third rotating motor (207) is fixedly installed. Both the top and the bottom of the dust treatment box (201) are rotatably connected to second rotating disks (209). The rotating connection disk (206) is fixedly installed on the top of the second rotating disk (209). Between the two second rotating disks (209), a lifting sliding rod (208) is fixedly installed. The output end of the third rotating motor (207) is fixedly connected to a lifting threaded rod (210). On the outer side of the lifting threaded rod (210), a lifting threaded sleeve (211) is threadedly connected. Around the lifting threaded sleeve (211), fixed connecting rods (212) are fixedly installed. At the end of the fixed connecting rods (212), a lifting ring (213) is fixedly installed. At the top and the bottom of the lifting ring (213), cleaning annular scraping blades (214) are fixedly installed.
7. The dust treatment device for corundum sand production according to claim 6, characterized in that: At the top of the fixed connecting rods (212), a bottom atomizer (215) is fixedly installed. On one side of the bottom atomizer (215), a spiral hose (216) is fixedly installed. At the top of the spiral hose (216), a top atomizer (217) is fixedly installed. At the top of the top atomizer (217), a fixed connection ring (218) is fixedly installed. At the top of the fixed connection ring (218), a rotating connection ring (219) is fixedly installed. The rotating connection ring (219) is rotatably connected to the dust treatment box (201). At the top of the dust treatment box (201) near the rotating connection ring (219), a through slot is opened. Around the top of the dust treatment box (201) near the through slot, water suction pipes (220) are fixedly installed. At the top of the water suction pipes (220), an atomization water tank (221) is fixedly installed. Around the bottom of the dust treatment box (201), first support legs (222) are fixedly installed. On one side of the bottom of the dust treatment box (201), a sewage discharge pipe (223) is fixedly installed.
8. The dust treatment device for corundum sand production according to claim 7, characterized in that: A feed hopper (225) is fixedly installed at the top of the filtering box (224). Cleaning box doors (226) are rotatably connected to both sides of the bottom of the filtering box (224). Support blocks (227) are fixedly installed on the inner sides of the bottom of the filtering box (224) near the cleaning box doors (226). A filtering support (228) is placed on the top of the support blocks (227). Drying plates (229) are symmetrically installed on the outer sides of the bottom of the filtering box (224) near the cleaning box doors (226). A sprocket limiting cover (230) is fixedly installed on one side of the filtering box (224).
9. The dust treatment device for corundum sand production according to claim 8, characterized in that: A cleaning motor (231) is fixedly installed on one side inside the sprocket limiting cover (230). The output end of the cleaning motor (231) is fixedly connected to a sprocket transmission assembly (232). Cleaning threaded rods (233) are symmetrically connected to one side of the sprocket transmission assembly (232). Cleaning threaded sleeves (234) are threadedly connected to the outer sides of both cleaning threaded rods (233). A cleaning support (235) is fixedly installed between the two cleaning threaded sleeves (234). A cleaning brush (236) is fixedly installed at the bottom of the cleaning support (235). A material guiding groove (237) is fixedly installed at the bottom of the filtering box (224). A collection water tank (238) is arranged at the bottom of the material guiding groove (237). Second support legs (239) are fixedly installed around the filtering box (224).
Citation Information
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