A device for separating fluff from sewage
By designing a sewage villi separation device including a villus separation assembly and a power assembly, the problem of high moisture content after filter net blockage and cleaning during villi and impurities treatment in sewage is solved, and effective separation and preliminary drainage of sewage and villi are achieved.
Patent Information
- Application Number
- CN202421244284.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In the prior art, when treating fluff and impurities in sewage, the filter net is easily blocked by the accumulated wool, resulting in the inability to continuously filter. After cleaning, the wool moisture content of the wool is high, resulting in the cross-flow of sewage.
A villi separation device in sewage is designed, including a shell, villi separation assembly, power assembly and adapter assembly. Through the linkage between the villi separation assembly and the power assembly, the power of the sewage drives the villi separation assembly to achieve separation and preliminary drainage of villi.
The separation of sewage and fluff is achieved, the filter is blocked, the moisture content after cleaning is reduced, and the problem of sewage flows across the line is avoided.
Smart Images
Figure CN222694181U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textiles, in particular to a device for separating fluff from sewage. Background Art
[0002] Woolen, also known as wool, is a general term for all kinds of fabrics woven from wool and cashmere. In the entire production process of woolen, whether it is rinsing or dyeing, the discharged sewage usually contains some shed wool or other impurities, especially in blended fabrics, such as camel hair wool blended fabrics and cashmere silk wool blended fabrics. In the production, the shed wool is more. In the prior art, the treatment of such sewage is mostly by setting one or more filter screens in the drainage channel to filter out the wool in the sewage, but this method has the following problems:
[0003] First, as the sewage is continuously filtered, the wool and impurities in the sewage will accumulate at the filter screen, and then the filter screen will be blocked by the accumulated wool, resulting in the inability to continue filtering. If it is not removed in time, sewage may even overflow. Second, when the staff removes the wool and impurities, they contain a lot of water, which will cause sewage to flow across the temporary storage point of the wool;
[0004] In view of this, there is an urgent need for a fluff separation device in sewage that can solve the above-mentioned problem. Utility Model Content
[0005] The purpose of the utility model is to provide a device for separating fluff in sewage which can solve the above-mentioned problem.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a device for separating fluff from sewage, comprising:
[0007] A shell body, a fluff separation component, a power component and two sets of adapter components. The top wall of the shell body is provided with a sewage discharge inlet, and the two opposite side walls thereof are respectively provided with a fluff discharge outlet and a clean water discharge outlet. The fluff separation component is located in the shell body near one end of the fluff discharge outlet, and the power component is located in the shell body near one end of the clean water discharge outlet, and the fluff separation component and the power component are movably connected via two sets of adapter components.
[0008] Preferably, two groups of placement cavities for placing the adapter components are respectively provided on the side wall of the shell adjacent to the fluff outlet and the clean water outlet, and a placement groove for the rotating shaft to pass through is provided on the side wall of the placement cavity.
[0009] Preferably, the adapter assembly includes a first sprocket group, a second sprocket group and a third sprocket group located in different placement cavities, the first sprocket group, the second sprocket group and the third sprocket group respectively include a chain and two groups of sprockets, and the two groups of sprockets of the second sprocket group are fixedly connected to one of the sprockets of the first sprocket group and the third sprocket group through a transfer shaft.
[0010] Preferably, the fluff separation component includes an active separation shaft, a driven separation shaft, two groups of separation rollers and a separation net. The active separation shaft and the driven separation shaft pass through the two groups of separation rollers respectively and are fixedly connected thereto. Both ends of the active separation shaft pass through placement grooves respectively and are connected to sprocket keys in the third sprocket group away from the second sprocket group. The driven separation shaft is connected to the inner wall of the shell through bearings respectively. Both ends of the separation net are respectively wrapped around the two groups of separation rollers and are movably connected thereto.
[0011] Preferably, the lower end of the sewage discharge inlet is located above the separation net.
[0012] Preferably, the power assembly includes a hydrodynamic shaft, a hydrodynamic roller and at least three groups of baffles. The hydrodynamic shaft passes through the hydrodynamic roller and is fixedly connected thereto. Both ends of the hydrodynamic shaft pass through placement grooves and are connected to the sprocket keys of the first sprocket group away from the second sprocket group. At least three groups of baffles are symmetrically positioned and fixedly connected to the curved side walls of the hydrodynamic roller.
[0013] Preferably, a guide inclined block fixedly connected to one end of the shell body near the fluff discharge outlet is provided, and its inclined direction is toward the fluff discharge outlet.
[0014] Preferably, a scraper fixedly connected to the guide bevel is provided at one end away from the fluff discharge outlet, and one end of the scraper is in contact with the separation net.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The fluff separation component can not only filter the sewage, but also discharge the filtered fluff from the fluff outlet, while the filtered sewage can be discharged from the clean water outlet far away from the fluff outlet, thereby achieving separation of sewage and fluff.
[0017] 2. By cooperating with the power component and the adapter component, the power generated by the sewage impacting the baffle is used to indirectly drive the operation of the fluff separation component. In this process, not only the fluff is separated, but also the preliminary drainage of the fluff is completed in the process of transferring the fluff to the fluff discharge outlet. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of a device for separating fluff from sewage;
[0019] Figure 2It is a schematic diagram of the internal structure of the housing in the utility model;
[0020] Figure 3 for Figure 1 Schematic diagram of the cross-section structure along AA;
[0021] Figure 4 for Figure 1 Schematic diagram of the cross-section structure along BB;
[0022] Figure 5 It is a structural schematic diagram of the power component in the utility model.
[0023] In the figure: 1. shell; 10. sewage discharge inlet; 11. fluff discharge outlet; 12. clean water discharge outlet; 14. placement cavity; 140. placement groove; 15. guide ramp; 150. scraper; 2. fluff separation assembly; 20. active separation shaft; 21. driven separation shaft; 22. separation roller; 23. separation net; 3. power assembly; 30. hydrodynamic shaft; 31. hydrodynamic roller; 32. baffle; 4. adapter assembly; 40. first sprocket group; 41. second sprocket group; 42. third sprocket group; 43. chain; 44. sprocket; 46. adapter shaft. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Please see attached Figure 1-5
[0026] A shell body 1, a fluff separation component 2, a power component 3 and two groups of adapter components 4, the shell body 1 is provided with a sewage discharge inlet 10 on the top wall, and a fluff discharge outlet 11 and a clean water discharge outlet 12 are respectively provided on two opposite side walls, the fluff separation component 2 is located in the shell body 1 near the fluff discharge outlet 11, the power component 3 is located in the shell body 1 near the clean water discharge outlet 12, and the fluff separation component 2 and the power component 3 are movably connected through two groups of adapter components 4.
[0027] During specific use, sewage is guided into the shell 1 from the sewage discharge inlet 10 through an external pipeline, and the fluff and impurities in the sewage are filtered through the fluff separation component 2 arranged therein, and the separated fluff and impurities are guided to the fluff discharge outlet 11 for discharge through the cooperation of the power component 3 and the fluff separation component 2, while the separated sewage naturally flows to the clean water discharge outlet 12 and is discharged therefrom. By guiding the filtered fluff and the separated sewage to flow out from the fluff discharge outlet 11 and the clean water discharge outlet 12 located at both ends of the shell 1 respectively, the purpose of separating the fluff in the sewage is achieved, thereby avoiding the situation where the separated fluff accumulates and the filtering effect is lost.
[0028] Specifically, two groups of placement cavities 14 for placing the adapter assembly 4 are respectively provided on the side wall of the shell 1 adjacent to the fluff outlet 11 and the clean water outlet 12, and a placement groove 140 for the rotating shaft to pass through is provided on the side wall of the placement cavity 14.
[0029] Specifically, the adapter assembly 4 includes a first sprocket group 40, a second sprocket group 41 and a third sprocket group 42 located in different placement cavities 14, the first sprocket group 40, the second sprocket group 41 and the third sprocket group 42 respectively include a chain 43 and two groups of sprockets 44, the two groups of sprockets 44 of the second sprocket group 41 are respectively fixedly connected to one of the sprockets 44 of the first sprocket group 40 and the third sprocket group 42 through an adapter shaft 46; the mutual operation of the three groups of sprocket groups located in different placement cavities 14 is utilized to realize the linkage of the power assembly 3 and the fluff separation assembly 2.
[0030] Specifically, the fluff separation component 2 includes an active separation shaft 20, a driven separation shaft 21, two groups of separation rollers 22 and a separation net 23. The active separation shaft 20 and the driven separation shaft 21 respectively pass through the two groups of separation rollers 22 and are fixedly connected thereto. Both ends of the active separation shaft 20 respectively pass through the placement groove 140 and are key-connected with the sprocket 44 in the third sprocket group 42 away from the second sprocket group 41. The driven separation shaft 21 is respectively connected to the inner wall of the shell 1 through bearings. Both ends of the separation net 23 are respectively wrapped around the two groups of separation rollers 22 and are movably connected thereto.
[0031] Specifically, the lower end of the sewage discharge inlet 10 is located above the separation net 23 .
[0032] The active separation shaft 20 is key-connected with a single sprocket 44 in the third sprocket set 42 to receive the power transmitted by the power assembly 3 to the adapter assembly 4, and then the separation net 23 is matched with the driven separation shaft 21 and the separation net 23, so that the separation net 23 continuously moves around the active separation shaft 20 and the driven separation shaft 21 under the power provided by the power assembly 3. In this process, not only can the separation net 23 be used to filter the fluff and impurities in the sewage, but also the separation net 23 in the moving state will not have a large amount of fluff accumulated to block the filter holes of the separation net 23. And in the process of the fluff being guided to the fluff discharge outlet 11, there is also a preliminary drainage process for the fluff and impurities, so as to avoid the cleaning of sewage flowing across the fluff accumulation due to the high water content in the fluff and impurity discharge outlet; at the same time, in order to avoid the situation where a small amount of sewage flows along the separation net 23 toward the fluff discharge outlet 11, the inclination of the separation net 23 can be changed by setting the vertical height of the active separation shaft 20 higher than the vertical height of the driven separation shaft 21, but it should be noted that the separation net 23 cannot be too tilted.
[0033] Specifically, the power assembly 3 includes a hydrodynamic shaft 30, a hydrodynamic roller 31 and at least three groups of baffles 32. The hydrodynamic shaft 30 passes through the hydrodynamic roller 31 and is fixedly connected thereto. Both ends of the hydrodynamic shaft 30 pass through the placement groove 140 and are key-connected to the sprocket 44 of the first sprocket group 40 away from the second sprocket group 41. At least three groups of baffles 32 are fixedly connected to the curved side walls of the hydrodynamic roller 31 in symmetrical positions.
[0034] The natural flow of the separated sewage is utilized to impact the baffle 32 on the hydrodynamic roller 31, thereby driving the rotation of the hydrodynamic roller 31 and the hydrodynamic shaft 30, and driving the operation of the fluff separation component 2 by key connection between the hydrodynamic shaft 30 and the sprocket 44 in the first sprocket group 40. This method effectively utilizes the kinetic energy generated by the flow of sewage to achieve normal operation of the device, reduces the device's external energy demand, and effectively reduces the cost of fluff separation in sewage. It is worth noting that the fluff separation component 2 can be equipped with a reduction motor to avoid the situation where the sewage discharge volume is insufficient and the baffle 32 cannot be driven to rotate. If the sewage discharge volume is sufficient, the external reduction motor can be ignored.
[0035] Specifically, a guide bevel 15 fixedly connected to the shell 1 is provided at one end near the fluff discharge outlet 11, and its inclination direction is toward the fluff discharge outlet 11; considering that the fluff in a wet state has a certain stickiness, the guide bevel 15 is provided to guide the fluff, and the fluff in an inclined state also makes it more convenient for the staff to clean it.
[0036] Specifically, the guide bevel 15 is provided with a scraper 150 fixedly connected to the end away from the fluff discharge outlet 11, and one end of the scraper 150 is in contact with the separation net 23; in order to further remove the fluff that may be adhered to the separation net 23, the separation net 23 guides the fluff to the fluff discharge outlet 11, so that the fluff falls naturally, and then the scraper 150 is in contact with the separation net 23 to perform a second removal of the fluff that may remain on the separation net 23.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for separating fluff from sewage, characterized in that: include: A shell (1), a fluff separation component (2), a power component (3) and two sets of adapter components (4); the top wall of the shell (1) is provided with a sewage discharge inlet (10); two side walls thereof are respectively provided with a fluff discharge outlet (11) and a clean water discharge outlet (12); the fluff separation component (2) is located in the shell (1) at one end close to the fluff discharge outlet (11); the power component (3) is located in the shell (1) at one end close to the clean water discharge outlet (12); and the fluff separation component (2) and the power component (3) are movably connected via the two sets of adapter components (4).
2. A device for separating fluff from sewage according to claim 1, characterized in that: Two groups of placement cavities (14) for placing the adapter components (4) are respectively provided on the side wall of the shell (1) adjacent to the fluff discharge outlet (11) and the clean water discharge outlet (12), and a placement groove (140) for the rotating shaft to pass through is provided on the side wall of the placement cavity (14).
3. A device for separating fluff from sewage according to claim 2, characterized in that: The adapter assembly (4) comprises a first sprocket group (40), a second sprocket group (41) and a third sprocket group (42) located in different placement cavities (14); the first sprocket group (40), the second sprocket group (41) and the third sprocket group (42) respectively comprise a chain (43) and two groups of sprockets (44); the two groups of sprockets (44) of the second sprocket group (41) are respectively fixedly connected to one of the sprockets (44) of the first sprocket group (40) and the third sprocket group (42) via an adapter shaft (46).
4. A device for separating fluff from sewage according to claim 3, characterized in that: The fluff separation component (2) comprises an active separation shaft (20), a driven separation shaft (21), two groups of separation rollers (22) and a separation net (23); the active separation shaft (20) and the driven separation shaft (21) respectively pass through the two groups of separation rollers (22) and are fixedly connected thereto; two ends of the active separation shaft (20) respectively pass through the placement groove (140) and are key-connected with the sprocket (44) in the third sprocket group (42) away from the second sprocket group (41); the driven separation shaft (21) is respectively connected to the inner wall of the shell (1) through bearings; and two ends of the separation net (23) are respectively wound around the two groups of separation rollers (22) and are movably connected thereto.
5. A device for separating fluff from sewage according to claim 4, characterized in that: The lower end of the sewage discharge inlet (10) is located above the separation net (23).
6. The device for separating fluff from sewage according to claim 3, characterized in that: The power assembly (3) comprises a hydrodynamic shaft (30), a hydrodynamic roller (31) and at least three groups of baffles (32); the hydrodynamic shaft (30) passes through the hydrodynamic roller (31) and is fixedly connected thereto; two ends of the hydrodynamic shaft (30) respectively pass through the placement groove (140) and are key-connected to the sprocket (44) of the first sprocket group (40) away from the second sprocket group (41); and at least three groups of baffles (32) are fixedly connected to the curved side walls of the hydrodynamic roller (31) in symmetrical positions.
7. The device for separating fluff from sewage according to claim 5, characterized in that: A guide inclined block (15) fixedly connected to the fluff discharge outlet (11) is provided in the shell (1) at one end close to the fluff discharge outlet (11), and its inclined direction faces the fluff discharge outlet (11).
8. The device for separating fluff from sewage according to claim 7, characterized in that: The end of the guide inclined block (15) away from the fluff discharge outlet (11) is provided with a scraper (150) fixedly connected thereto, and one end of the scraper (150) is in contact with the separation net (23).