A gas dust separator

By designing a rotatable air intake nozzle and driving structure in the dust separator, the impurity accumulation problem caused by the single air intake method in the prior art is solved, the filtration efficiency of the dust gas is improved and blocked is avoided.

CN222694293UActive Publication Date: 2025-04-01JIANGSHAN JINSHI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421383130.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-01
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing dust separator has a single air intake method, which leads to serious accumulation of impurities on one side of the filter element, affecting the separation efficiency of gas dust.

Method used

A gas dust separator is designed, adopting a rotatable air intake nozzle and driving structure, and the air intake direction of the air intake nozzle is controlled through the rotation shaft and the driving gear system to achieve multi-directional entry of the air flow.

Benefits of technology

By changing the intake direction, the filtration efficiency of dust gas is improved, impurities accumulation on the filter element side are avoided, and the air intake nozzle is blocked through the design of the diverter head.

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Abstract

The utility model relates to the technical field of dust treatment, and in particular to a gas dust separator, comprising a main body, a dust chamber, a filter element and an air intake mechanism; the filter element is installed in the main body, and the main body is divided into an air intake chamber and an air exhaust chamber, and the main body is provided with an air exhaust port and a sewage outlet, the air intake mechanism controls the airflow entering the air intake chamber, and the air intake mechanism of the utility model is composed of a plurality of air intake nozzles and a driving structure installed on the main body and used to control the rotation of the air intake nozzle; the air intake nozzle is rotatably arranged on the main body through a rotating shaft, and can be controlled by the driving structure to rotate with the rotating shaft as a reference and switch the air intake direction of the air intake nozzle; the utility model controls the swing of the air intake nozzle, so that the dust gas is diffused in the air intake chamber, so as to improve the filtering efficiency of the dust.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust treatment, in particular to a gas dust separator. Background Art

[0002] A dust separator is a process equipment used in industrial activities to separate solid particle dust from gas flow to purify the gas. At present, dust separators mainly use filter elements. When the gas passes through the filter element, the solid particle dust is filtered. However, the existing dust separator has a single air intake method and the air intake direction of the airflow is fixed. Therefore, it is easy for impurities to accumulate seriously on the end face of the filter element facing the air intake direction, thereby affecting the separation efficiency of gas and dust. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a gas dust separator to solve the problems arising from the above-mentioned background technology.

[0004] The technical solution of the utility model is implemented as follows: a gas dust separator, comprising:

[0005] The main body has a dust chamber;

[0006] The filter element is installed in the body and divides the dust chamber into an air inlet chamber and an air outlet chamber;

[0007] An exhaust port is installed above the body and connected to the exhaust cavity;

[0008] A sewage outlet is installed below the body and communicated with the air inlet cavity;

[0009] The air intake mechanism controls the airflow into the air intake cavity, and is characterized in that: the air intake mechanism comprises a plurality of air intake nozzles and a driving structure installed on the body and used to control the rotation of the air intake nozzles;

[0010] The air inlet nozzle is rotatably arranged on the main body via a rotating shaft, and can be controlled by a driving structure to rotate with the rotating shaft as a reference and switch the air inlet direction of the air inlet nozzle.

[0011] Preferably, the air inlet nozzle comprises:

[0012] The nozzle body is rotatably connected to the main body via a rotating shaft and has a jet chamber;

[0013] A splitter head, installed at the exhaust end of the nozzle body;

[0014] Wherein, the diverter head has a plurality of dispersion chambers connected with the jet chamber.

[0015] Preferably, the driving structure comprises:

[0016] An annular groove is concavely arranged on the wall of the air inlet cavity;

[0017] A driven gear connected to the rotating shaft and located in the annular groove;

[0018] The driven gear ring is arranged in the annular groove through the supporting structure, and the outer ring of the driven gear ring is meshed with the driven gear;

[0019] The driving gear is driven by the motor and meshes with the inner ring of the driven gear ring.

[0020] Preferably, the support structure comprises:

[0021] A support shaft is installed in the annular groove;

[0022] Support gaskets are arranged on the support shaft at intervals;

[0023] Wherein, the driven gear ring is provided with a limiting groove for the support shaft to move, the limiting groove is extended circumferentially, the support shaft passes through the limiting groove and each support gasket is respectively located above the driven gear ring and below the driven gear ring.

[0024] Preferably, the diverter head comprises:

[0025] The sliding shaft is sleeved on the nozzle body and is axially slidable relative to the nozzle body, and is provided with an axially penetrating chamber;

[0026] A flow distribution part, having the dispersion cavity and mounted on the sliding shaft;

[0027] A sewage drain groove is formed on the sliding shaft, extends radially and communicates with the chamber;

[0028] The compression spring is sleeved on the nozzle body and connected with the sliding shaft.

[0029] The utility model has at least the following beneficial effects:

[0030] 1. The utility model utilizes a driving structure to control the movement of the air inlet nozzle and change the air inlet direction of the air inlet nozzle, so that the dust gas does not flow in a single direction, thereby improving the filtering efficiency.

[0031] 2. The driving structure of the utility model can drive multiple air inlet nozzles to move at the same time, so multiple air inlet nozzles can be installed in combination to send dust gas into the dust separator.

[0032] 3. In order to avoid blockage, the air inlet nozzle of the utility model is designed with a "telescopic" structure of the diverter head and the nozzle body. When the air inlet nozzle is blocked, the air pressure in the nozzle body rises and the drain port is opened to discharge the blocked impurities.

[0033] In addition, other advantages of the present invention will be demonstrated in the embodiments of the present invention, thereby making the beneficial effects of the present invention more significant. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0035] Figure 1 This is a schematic diagram of the structure of a specific implementation method of the utility model;

[0036] Figure 2 for Figure 1 AA section view in;

[0037] Figure 3 for Figure 2 BB section view in;

[0038] Figure 4 for Figure 2 The enlarged view of the C part in FIG.

[0039] Figure 5 It is a schematic diagram of the structure of the air inlet nozzle in a specific implementation manner of the utility model. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] like Figure 1-4 As shown, the utility model discloses a gas dust separator, comprising:

[0042] The body 10 has a dust chamber;

[0043] The filter element 11 is installed in the body 10 and divides the dust chamber into an air inlet chamber 11a and an air outlet chamber 11b;

[0044] The exhaust port 12 is installed above the body 10 and connected to the exhaust cavity 11b;

[0045] The sewage outlet 13 is installed below the body 10 and communicates with the air inlet cavity 11a;

[0046] In this embodiment, an exhaust fan 12 a is installed at the exhaust port 12 , and a control valve 13 a is installed at the sewage outlet 13 .

[0047] In this embodiment, an air intake mechanism is also provided to control the airflow into the air intake cavity 11a, and the air intake mechanism includes a plurality of air intake nozzles 2 and a driving structure installed on the body and used to control the rotation of the air intake nozzles 2;

[0048] The air inlet nozzle 2 is rotatably disposed on the body 10 via a rotating shaft 20 , and can be controlled by a driving structure to rotate based on the rotating shaft and switch the air inlet direction of the air inlet nozzle 2 .

[0049] In this embodiment, the inner wall of the body is recessed with a groove 21 , the air inlet nozzle is rotatably connected in the groove 21 via a rotating shaft 20 , and the air inlet nozzle 2 is connected to an external pipe 22 .

[0050] In this embodiment, the driving structure includes:

[0051] The annular groove 30 is concavely disposed on the cavity wall of the air inlet cavity 11a;

[0052] The driven gear 31 is connected to the rotating shaft 20 and is located in the annular groove 30. The rotating shaft 20 extends from the groove 21 to the annular groove 30.

[0053] The driven gear ring 32 is disposed in the annular groove 30 through a supporting structure, and the outer ring of the driven gear ring 32 is meshed with the driven gear 31;

[0054] The driving gear 33 is driven by the motor 34 and meshes with the inner ring of the driven gear ring 32 .

[0055] In this embodiment, the support structure includes:

[0056] The support shaft 40 is installed in the annular groove 30;

[0057] Support gaskets 41 are arranged on the support shaft 40 at intervals;

[0058] The driven gear ring 32 is provided with a limiting groove 42 for the support shaft 40 to move. The limiting groove 42 extends circumferentially. The support shaft 40 passes through the limiting groove 42 and each support gasket 41 is located above the driven gear ring 32 and below the driven gear ring 32 respectively.

[0059] In this embodiment, there are three limiting grooves 42 , which are circumferentially equidistantly distributed on the driven gear ring.

[0060] refer to Figure 1-4 , the principle of this embodiment is:

[0061] When in use, the exhaust fan is started (at the same time, the external pipe sends the dust gas into the air inlet chamber through the air pump). When the control valve of the sewage outlet is closed, the air flow is filtered by the filter element and discharged from the exhaust port, completing the separation of gas and solid particles.

[0062] In the air intake process of this embodiment, the motor controls the driven gear ring to rotate clockwise or counterclockwise through the driving gear, and uses the driven gear ring to control the rotation of the driven gear, and uses the rotating shaft to control the air intake nozzle to swing based on the rotating shaft, and adjusts the jet direction of the air intake nozzle to distribute the dust gas in the air intake cavity, so that the airflow can be filtered by various positions of the filter element and discharged from the exhaust port, thereby improving the filtration efficiency.

[0063] After the dust gas treatment is completed, open the control valve at the sewage outlet and discharge the solid particle impurities in the air inlet cavity uniformly.

[0064] Embodiment 2 is different from Embodiment 1 in that:

[0065] like Figure 5 As shown, in this embodiment, the air inlet nozzle 2 includes:

[0066] The nozzle body 50 is rotatably connected to the main body via the rotating shaft 20 and has a jet chamber 51;

[0067] A splitter head mounted on the exhaust end of the nozzle body 50;

[0068] The splitter head has a plurality of dispersion chambers 52 connected to the jet chamber 51 .

[0069] In this embodiment: the diverter head includes:

[0070] The sliding shaft 60 is sleeved on the nozzle body 50 and is axially slidable relative to the nozzle body 50, and is provided with a chamber 61 that penetrates axially;

[0071] The flow dividing portion 62 has the dispersion chamber 52 and is mounted on the sliding shaft 60;

[0072] A drain groove 63 is formed on the sliding shaft 60 and extends radially and communicates with the chamber 61;

[0073] The compression spring 64 is sleeved on the nozzle body 50 and connected to the sliding shaft 60 .

[0074] refer to Figure 5The principle of this embodiment is that when the air inlet nozzle delivers the dust gas into the air inlet chamber, the dust gas enters the dispersion chamber through the jet chamber, thereby dispersing the dust gas to better diffuse the dust gas and improve the filtration efficiency. At the same time, in order to avoid clogging of the air inlet nozzle, when the dispersion chamber is blocked (such as when solid particles accumulate in the dispersion chamber), during the continuous air intake of the jet chamber, the air pressure in the chamber of the sliding shaft gradually increases, causing the sliding shaft to overcome the compression spring and move to the side away from the nozzle body until the drain groove is connected to the chamber of the sliding shaft, so that the solid particles blocked in the chamber position are discharged from the drain groove, thereby avoiding clogging of the dispersion chamber position of the air inlet nozzle.

[0075] It is worth noting that: in this embodiment, the upward inclined setting of the dispersion chamber can make the ejected gas flow to the upper area of ​​the air inlet chamber, and can be quickly discharged from the exhaust port after being filtered by the filter element, and the different inclination angles of the dispersion chamber can disperse the dust gas to different positions of the air inlet chamber; not only that, the inclined dispersion chamber can make the solid particles blocked inside it slide toward the direction of the sewage trough when the sewage trough is opened, and thus be discharged from the sewage trough.

[0076] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gas-dust separator, comprising: The body (10) has a dust chamber; A filter element (11) is installed in the body (10) and divides the dust chamber into an air intake chamber (11a) and an air exhaust chamber (11b); An exhaust port (12) is installed above the body (10) and connected to the exhaust cavity (11b); A sewage outlet (13) is installed below the body (10) and communicated with the air inlet cavity; An air intake mechanism controls airflow into the air intake chamber (11a), characterized in that the air intake mechanism comprises a plurality of air intake nozzles (2) and a driving structure installed on the body and used to control the rotation of the air intake nozzles (2); The air inlet nozzle (2) is rotatably arranged on the main body (10) via a rotating shaft (20), and can be controlled by a driving structure to rotate with the rotating shaft as a reference and switch the air inlet direction of the air inlet nozzle (2).

2. A gas-dust separator according to claim 1, characterized in that: The air inlet nozzle (2) comprises: The nozzle body (50) is rotatably connected to the main body via a rotating shaft (20) and has a jet chamber (51); A splitter head mounted on the exhaust end of the nozzle body (50); The splitter head has a plurality of dispersion chambers (52) connected to the jet chamber (51).

3. A gas-dust separator according to claim 1 or 2, characterized in that: The driving structure comprises: An annular groove (30) is recessed and arranged on the wall of the air inlet cavity (11a); A driven gear (31) connected to the rotating shaft (20) and located in the annular groove (30); A driven gear ring (32) is arranged in the annular groove (30) through a supporting structure, and an outer ring of the driven gear ring (32) is meshed with the driven gear (31); The driving gear (33) is driven by the motor (34) and meshes with the inner ring of the driven gear ring (32).

4. A gas-dust separator according to claim 3, characterized in that: The support structure comprises: A support shaft (40) is installed in the annular groove (30); Support gaskets (41) are arranged on the support shaft (40) at intervals; The driven gear ring (32) is provided with a limiting groove (42) for the support shaft (40) to move, the limiting groove (42) is extended in the circumferential direction, the support shaft (40) passes through the limiting groove (42) and each support gasket (41) is respectively located above the driven gear ring (32) and below the driven gear ring (32).

5. A gas-dust separator according to claim 2, characterized in that: The splitter head comprises: A sliding shaft (60) is sleeved on the nozzle body (50) and is axially slidable relative to the nozzle body (50), and is provided with a chamber (61) penetrating axially; A flow dividing portion (62) having the dispersion chamber (52) and mounted on the sliding shaft (60); A drainage groove (63) is formed on the sliding shaft (60), extends radially and communicates with the chamber (61); The compression spring (64) is sleeved on the nozzle body (50) and connected to the sliding shaft (60).