A methane recovery and utilization device
By designing a methane recycling device with a rotating filter barrel and gas filtration assembly, the problem of easy blockage and maintenance difficulties in existing equipment is solved, and more efficient methane gas filtration and equipment service life are achieved.
Patent Information
- Application Number
- CN202420545536.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-03-20
AI Technical Summary
In existing methane recycling and treatment equipment, the filter net is easily blocked and difficult to maintain, resulting in a shortened service life and low processing efficiency.
A methane recycling device is designed, using a filter barrel and a gas filter assembly. The stepper motor drives the helical gear to drive the filter barrel to rotate, so that the filter cotton core evenly filters methane gas and extends the service life of the filter cotton core.
The preliminary filtration of methane gas is achieved, the purity of the gas is improved, the service life of the equipment and the service life of the filter cotton core is increased, and the difficulty of maintenance is reduced.
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Figure CN222694299U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of methane recovery and processing equipment, in particular to a methane recovery and utilization device. Background Art
[0002] It is well known in the coal production industry that a colorless, odorless, flammable and harmful gas is produced during the coal mining process. This harmful gas contains a large amount of methane. If it is not treated, the methane in it can easily cause an explosion accident. In order to avoid explosion accidents caused by excessive methane concentration, the traditional method is to use ventilation equipment to ventilate the mine, discharge the harmful gas in the mine into the atmosphere, and dilute the harmful gas in the mine to reduce the methane content in the mine air. Although this method can also reduce the methane content in the air in the mine and avoid explosion accidents caused by excessive methane concentration. However, since this method directly discharges the harmful gas containing methane in the mine into the atmosphere, it will not only pollute the atmosphere, but also cause energy waste.
[0003] In the prior art, methane recovery and treatment generally involves filtering, separation and purification, adsorption tanks, condensation, separation, storage and other processing steps. When recovering methane, it is first necessary to filter the dust particles in the methane gas to remove impurities from the methane gas. Existing impurity removal equipment generally intercepts large particles through a filter with a smaller pore size. Once the filter is clogged, it is inconvenient to disassemble and replace, and maintenance is relatively difficult. Utility Model Content
[0004] In order to solve the deficiencies of the prior art, the utility model provides a methane recovery and utilization device, which is realized by the following technical solutions:
[0005] A methane recovery and utilization device comprises a tank body, in which a filter barrel is rotatably installed, an air intake pipe is fixedly installed at the lower part of one side of the tank body, one end of the air intake pipe extends into the tank body and is rotatably connected to the bottom surface of the filter barrel, one end of the air intake pipe extends into the tank body, vertically penetrates the bottom of the filter barrel and is rotatably connected, an exhaust pipe connected thereto is fixedly installed at the upper part of one side of the tank body, and a gas filter assembly is provided on the periphery of the filter barrel.
[0006] Furthermore, the gas filter assembly includes a mounting frame, an annular mounting frame is integrally fixedly installed on the outer periphery of the filter barrel, the top of the mounting frame is open, a plurality of evenly distributed through grooves are opened around the filter barrel, and a filter cotton core is inserted between the mounting frame and the filter barrel.
[0007] Furthermore, the mounting frame is a hollow structure.
[0008] Furthermore, a support plate is fixedly installed on the other side of the tank body, a stepper motor is fixedly installed on the top surface of the support plate, the output shaft of the stepper motor passes through one side of the tank body and is rotatably connected thereto, a first bevel gear is fixedly installed on the output end of the stepper motor, and a second bevel gear meshing with the first bevel gear is fixedly installed on the outer periphery of the filter barrel.
[0009] Furthermore, a disc is rotatably mounted on the bottom surface of the filter barrel via a bearing, and a plurality of evenly distributed support rods are fixedly mounted on the bottom surface of the disc, and the lower ends of the support rods are fixedly connected to the bottom surface of the inner wall of the tank body.
[0010] Furthermore, an inspection port is provided on the top surface of the tank body, and a sealing cover is installed in cooperation with the inner thread of the inspection port.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The utility model provides a filter barrel and a gas filter assembly. The gas enters the tank body through the air inlet pipe, and the gas is filtered by the filter cotton core on the outer periphery of the filter barrel. The dust particles in the gas are intercepted on the filter cotton core, thereby achieving preliminary filtration of the gas, improving the purity of the gas, avoiding the influence of large dust particles on subsequent processing equipment, and improving the service life and stability of the equipment.
[0013] 2. The utility model sets a stepper motor, a first bevel gear and a second bevel gear. The stepper motor drives the first bevel gear to rotate, and the first bevel gear drives the second bevel gear and the filter barrel to rotate, so that the filter barrel rotates continuously in the tank body, so that the filter cotton core evenly filters the methane gas, thereby extending the service life of the filter cotton core. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 yes Figure 1 Partial schematic diagram of Ⅰ.
[0016] The numbers shown in the accompanying drawings are: 1. tank body; 2. filter barrel; 3. air inlet pipe; 4. exhaust pipe; 5. mounting frame; 6. through slot; 7. filter cotton core; 8. support plate; 9. stepping motor; 10. first bevel gear; 11. second bevel gear; 12. disc; 13. support rod; 14. inspection port; 15. sealing cover. DETAILED DESCRIPTION
[0017] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by this application.
[0018] Embodiment: A methane recovery and utilization device
[0019] like Figure 1-2 As shown, a methane recovery and utilization device, the specific structure of which includes:
[0020] A tank body 1, in which a filter barrel 2 is rotatably installed, an air intake pipe 3 is fixedly installed on the lower part of one side of the tank body 1, one end of the air intake pipe 3 extends into the tank body 1 and is rotatably connected to the bottom surface of the filter barrel 2, one end of the air intake pipe 3 extends into the tank body 1 and vertically penetrates the bottom of the filter barrel 2 and is rotatably connected, the air intake pipe 3 and the filter barrel 2 are rotatably connected via a sealed bearing, an exhaust pipe 4 connected thereto is fixedly installed on the upper part of one side of the tank body 1, and a gas filter assembly is provided on the periphery of the filter barrel 2.
[0021] The gas filter assembly includes a mounting frame 5, and a ring-shaped mounting frame 5 is integrally fixedly mounted on the outer periphery of the filter barrel 2. The top of the mounting frame 5 is open, and a plurality of evenly distributed through grooves 6 are provided around the filter barrel 2. A filter cotton core 7 is inserted between the mounting frame 5 and the filter barrel 2. When this structural design is used, a space for the user to insert the filter cotton core 7 can be formed between the mounting frame 5 and the filter barrel 2. When working, the filter cotton core 7 can filter the methane gas passing through the filter barrel 2 and the through grooves 6, thereby reducing the dust content in the methane gas and improving the cleanliness of the methane gas.
[0022] The mounting frame 5 is a hollow structure. This structural design can facilitate the discharge of methane gas after being filtered by the filter cotton core 7, so that the methane gas can smoothly enter the filter barrel 2.
[0023] A support plate 8 is fixedly mounted on the other side of the tank body 1, and a stepper motor 9 is fixedly mounted on the top surface of the support plate 8. The stepper motor 9 is electrically connected to a power source, and the output shaft of the stepper motor 9 passes through one side of the tank body 1 and is rotationally connected thereto. The output shaft of the stepper motor 9 is rotationally connected to the tank body 1 through a sealed bearing, and a first bevel gear 10 is fixedly mounted on the output end of the stepper motor 9, and a second bevel gear 11 meshing with the first bevel gear 10 is fixedly mounted on the outer periphery of the filter barrel 2. When this structural design is in use, the first bevel gear 10 connected thereto is driven to rotate by the output shaft of the stepper motor 9, and the first bevel gear 10 drives the filter barrel 2 to rotate through the second bevel gear 11 meshing therewith. Through the rotation of the filter barrel 2, the methane gas inside the filter barrel 2 can be more evenly distributed inside it, so that the methane gas can be more evenly discharged in different through slots 6, thereby improving the utilization rate of the filter cotton core 7.
[0024] The bottom surface of the filter barrel 2 is rotatably mounted with a disc 12 via a bearing, and the bottom surface of the disc 12 is fixedly mounted with a number of evenly distributed support rods 13, and the lower ends of the support rods 13 are fixedly connected to the bottom surface of the inner wall of the tank body 1. The cooperation between the support rods 13 and the disc 12 can make the filter barrel 2 rotate more stably, thereby improving the reliability of the device.
[0025] The top surface of the tank body 1 is provided with an inspection port 14, and the inspection port 14 is internally threaded and equipped with a sealing cover 15. This structural design makes it easy for the user to open the inspection port 14 to replace the filter cotton core 7, so that the user can inspect the device.
[0026] Working principle:
[0027] When in use, methane gas enters the tank body 1 through the air inlet pipe 3, and the methane gas passing through the filter barrel 2 and the through groove 6 is filtered by the filter cotton core 7, and the dust particles in the methane gas are intercepted on the filter cotton core 7, so as to achieve preliminary filtration of the methane gas. The filtered methane gas enters the tank body 1 through the filter barrel 2, and the first bevel gear 10 connected thereto is driven to rotate by the output shaft of the stepper motor 9. The first bevel gear 10 drives the filter barrel 2 to rotate through the second bevel gear 11 meshing therewith. Through the rotation of the filter barrel 2, the methane gas inside the filter barrel 2 can be more evenly distributed therein, so that the methane gas can be more evenly discharged in different through grooves 6, and finally discharged through the exhaust pipe 4. When the filter cotton core 7 needs to be inspected or replaced, the user can open the sealing cover 15 and replace or inspect the filter cotton core 7 through the inspection port 14, thereby improving the practicality of the device.
[0028] In the interpretation of the present invention, it should be noted that the terminology indicating the orientation is only for the convenience of description and understanding, and is not the only limitation on the installation position of the specific technical features, and does not exclude other possible installation methods.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A methane recovery and utilization device, comprising a tank body (1), characterized in that: A filter barrel (2) is rotatably mounted in the tank body (1); an air intake pipe (3) is fixedly mounted at the lower portion of one side of the tank body (1); one end of the air intake pipe (3) extends into the tank body (1) and is rotatably connected to the bottom surface of the filter barrel (2); one end of the air intake pipe (3) extends into the tank body (1) and vertically penetrates the bottom of the filter barrel (2) and is rotatably connected; an exhaust pipe (4) connected thereto is fixedly mounted at the upper portion of one side of the tank body (1); a gas filter assembly is provided on the outer periphery of the filter barrel (2); the gas filter assembly comprises a mounting frame (5); an annular mounting frame (5) is integrally fixedly mounted on the outer periphery of the filter barrel (2) The top of the mounting frame (5) is open, a plurality of evenly distributed through grooves (6) are formed around the filter barrel (2), and a filter cotton core (7) is inserted between the mounting frame (5) and the filter barrel (2); a support plate (8) is fixedly mounted on the other side of the tank body (1), a stepper motor (9) is fixedly mounted on the top surface of the support plate (8), an output shaft of the stepper motor (9) passes through one side of the tank body (1) and is rotatably connected thereto, a first bevel gear (10) is fixedly mounted on the output end of the stepper motor (9), and a second bevel gear (11) meshing with the first bevel gear (10) is fixedly mounted on the outer periphery of the filter barrel (2).
2. A methane recovery and utilization device according to claim 1, characterized in that: The mounting frame (5) is a hollow structure.
3. A methane recovery and utilization device according to claim 1, characterized in that: A disc (12) is rotatably mounted on the bottom surface of the filter barrel (2) via a bearing, and a plurality of evenly distributed support rods (13) are fixedly mounted on the bottom surface of the disc (12), wherein the lower ends of the support rods (13) are fixedly connected to the bottom surface of the inner wall of the tank body (1).
4. A methane recovery and utilization device according to claim 1, characterized in that: The top surface of the tank body (1) is provided with an inspection opening (14), and a sealing cover (15) is mounted in cooperation with the internal thread of the inspection opening (14).