Cyclone spray flue gas treatment device
By designing a swirl spray flue gas treatment device, using a swirl plate and a spray mechanism to remove oil and other substances in the flue gas, the oil fume treatment problem is solved, and the environmental protection requirements are met and production efficiency is improved.
Patent Information
- Application Number
- CN202420921314.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the food processing process, especially during the stir-frying or frying of pre-made dishes, if the oil smoke generated is not processed in time, it will affect the health and work efficiency of the operators, and the traditional direct emission methods cannot meet the upgraded environmental protection needs.
A cyclone spray flue gas treatment device is designed, which includes a tower body, a cyclone plate, a spray mechanism and a liquid collection tank. The flue gas is pumped into the tower body through a flue gas suction device. The cyclone plate and the spray mechanism work together to remove oil and other substances in the flue gas, and collect the processed liquid through the liquid collection tank.
It effectively reduces the content of oil and other substances in the flue gas, meets environmental protection requirements, and at the same time, the consumption of spraying is reduced through liquid circulation spraying, and the flue gas suction efficiency is improved, avoiding the fall of water droplets affecting production.
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Figure CN222694343U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a swirl spraying flue gas treatment device. Background Art
[0002] When processing food, especially pre-prepared dishes (finished products, semi-finished products), they are generally stir-fried or fried using large-scale cooking equipment in the workshop. When stir-frying or frying dishes, a large amount of oil smoke is likely to appear. If it is not discharged in time, it will not only affect the health of the operators, but also affect the work efficiency.
[0003] The traditional method is to use large-scale exhaust equipment to discharge the oil fume waste gas in the workshop directly into the air. However, with the upgrading of environmental protection requirements, this method can no longer meet environmental protection needs. Therefore, a device that can treat the fume is needed. Utility Model Content
[0004] The utility model aims to provide a cyclone spraying fume treatment device, which is helpful to treat the fume generated by cooking in multiple workshops and reduce the content of substances such as oil and liquid in the fume.
[0005] The technical solution of the utility model is: a swirl spray flue gas treatment device, comprising a tower body, the lower side wall of the tower body is provided with an air inlet pipe connected to the flue gas suction device in the workshop, at least two layers of swirl plates are arranged from bottom to top in the tower body, a spray mechanism is arranged above each layer of swirl plates in the tower body, a funnel-shaped liquid outlet pipe is arranged at the lower part of the tower body, a barrel-shaped liquid collecting tank located below the liquid outlet pipe is arranged at the bottom of the tower body, and an air outlet pipe is arranged at the top of the tower body.
[0006] Furthermore, the smoke extraction device includes a cylindrical suction hood suspended on the ceiling of the workshop, the top of the inner cavity of the suction hood is provided with rotating blades driven by a motor, a smoke outlet is provided on one side of the top of the suction hood, and an inverted frustum-shaped mesh cover is provided in the suction hood below the rotating blades.
[0007] Furthermore, an oil collecting port is provided at the bottom center of the mesh cover, and a detachable oil collecting box is screwed onto the oil collecting port.
[0008] Furthermore, the inner wall of the lower end of the suction hood is provided with a circle of L-shaped folded edges, and the L-shaped folded edges cooperate with the inner wall of the suction hood to form an annular liquid collecting trough with a U-shaped cross-section, and the bottom surface of the annular liquid collecting trough is provided with a drain pipe with a valve.
[0009] Furthermore, the swirl plate includes a plurality of inclined blades evenly arranged along the circumferential direction, an angle is formed between the inclined blades and the horizontal plane, and a swirl channel is formed between two adjacent blades.
[0010] Furthermore, the spray mechanism includes spray ends arranged at intervals on the side wall of the tower body along the circumferential direction, and the spray ends are connected to the liquid inlet pipe via a pipeline.
[0011] Furthermore, a liquid storage tank connected to the lower side wall of the barrel-shaped liquid collecting tank is provided on one side of the tower body, a circulating pump is installed on the liquid storage tank, the liquid outlet of the circulating pump is connected to the spray mechanism via a pipeline, and the side wall of the liquid storage tank and the bottom side wall of the barrel-shaped liquid collecting tank are both provided with sewage pipes.
[0012] Furthermore, a partition net is installed in the air outlet pipe, and a plurality of multi-faceted hollow balls are placed on the upper side of the partition net.
[0013] Compared with the prior art, the utility model has the following advantages: the device helps to treat the smoke generated by cooking in multiple workshops and reduce the content of oil and other substances in the smoke. At the same time, the liquid storage tank cooperates with the circulation pump to help the spray liquid circulate and spray, reducing the consumption of the spray liquid. In addition, the smoke suction device can better suck the smoke and help collect the water droplets condensed on the side wall of the suction hood to prevent the water droplets from dripping downwards and affecting the production of the workshop. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the smoke extraction device of the utility model;
[0016] Figure 3 It is a cross-sectional view of the tower body of the utility model;
[0017] Figure 4 It is a top view schematic diagram of the swirl plate of the tower body of the utility model;
[0018] Figure 5 It is a schematic diagram of the connection between the inclined blades of the tower body and the side wall of the tower body of the utility model;
[0019] In the figure: 10-smoke suction device 11-suction hood 12-rotating blades 13-smoke outlet 14-mesh cover 15-oil collecting port 16-oil collecting box 17-L-shaped folded edge 18-annular liquid collecting trough 19-drain pipe 20-tower body 21-air inlet pipe 22-liquid outlet pipe 23-barrel-shaped liquid collecting trough 24-air outlet pipe 25-partition net 26-polyhedral hollow ball 27-observation window 28-hollow part 30-swirl plate 31-inclined blades 32-swirl channel 40-liquid storage tank 41-spray end 42-liquid inlet pipe 43-circulation pump 44-drain pipe. DETAILED DESCRIPTION
[0020] To make the above features and advantages of the present utility model more understandable, specific embodiments are hereinafter given and described in detail in conjunction with the accompanying drawings. However, the present utility model is not limited thereto.
[0021] Reference Figures 1 to 5
[0022] A swirl spray flue gas treatment device includes a tower body 20. An air inlet pipe 21 connected to a flue gas suction device 10 in the workshop is provided on the lower side wall of the tower body. At least two layers of swirl plates 30 are arranged at intervals from bottom to top in the tower body. A spray mechanism is provided above each swirl plate in the tower body. A funnel-shaped liquid outlet pipe 22 is provided at the lower part of the tower body. A barrel-shaped liquid collecting tank 23 located below the liquid outlet pipe is provided at the bottom of the tower body. An air outlet pipe 24 is provided at the top of the tower body, and the air outlet pipe is connected to an air extraction device. The flue gas generated by cooking items in the workshop is discharged into the tower body through the flue gas suction device, and the air is extracted outward through the air extraction device. The flue gas passes through the swirl plates layer by layer and is sprayed by the spray mechanism to eliminate oil and other substances in the flue gas. The liquid mixed with the oil after spraying enters the barrel-shaped liquid collecting tank through the liquid outlet pipe for collection.
[0023] In this embodiment, in order to better extract the flue gas in the workshop, the flue gas suction device includes a cylindrical suction hood 11 hoisted on the workshop ceiling. A rotating blade 12 driven by a motor is provided at the top of the inner cavity of the suction hood. A smoke outlet 13 is provided on one side of the top of the suction hood. A truncated cone-shaped mesh cover 14 is provided below the rotating blade in the suction hood. So that the flue gas can be sent from the smoke outlet through the rotating blade and enter the tower body through the pipeline.
[0024] In this embodiment, since part of the oil or liquid in the flue gas will slide down through the mesh cover after the rotating blade stops working, in order to collect this part of the liquid or oil, an oil collecting port 15 is provided at the center of the bottom of the mesh cover, and a detachable oil collecting box 16 is screwed on the oil collecting port. Thus, the oil is prevented from falling into the lower cooking mechanism.
[0025] In this embodiment, since some water droplets will condense on the inner wall of the suction hood after the rotating blade stops working, in order to prevent the water droplets from falling, a circular L-shaped flange 17 is provided on the lower inner wall of the suction hood. An annular liquid collecting tank 18 with a U-shaped cross-section is formed by the cooperation between the L-shaped flange and the inner wall of the suction hood. A drain pipe 19 with a valve is provided at the bottom surface of the annular liquid collecting tank. Thus, the condensed water droplets are collected for centralized discharge.
[0026] In this embodiment, the swirl plate includes a plurality of inclined blades 31 uniformly arranged along the circumferential direction. An angle is formed between the inclined blades and the horizontal plane, and a swirl channel 32 is formed between adjacent two blades, which helps to uniformly spray the flue gas inside the tower body.
[0027] In this embodiment, the spray mechanism includes spray heads 41 arranged at intervals on the side wall of the tower body along the circumferential direction, and the spray heads are connected to the liquid inlet pipe 42 via a pipeline.
[0028] In this embodiment, a liquid storage tank 40 connected to the lower side wall of the barrel-shaped liquid collecting tank is provided on one side of the tower body, a circulating pump 43 is installed on the liquid storage tank, the liquid outlet of the circulating pump is connected to the liquid inlet pipe of the spray mechanism through a pipeline, and a sewage pipe 44 is provided on the side wall of the liquid storage tank and the bottom side wall of the barrel-shaped liquid collecting tank. After a period of use, the liquid in the liquid storage tank and the barrel-shaped liquid collecting tank is discharged through the sewage pipe, and the barrel-shaped liquid collecting tank and the inner wall of the tower body can be cleaned, and the impurities in the barrel-shaped liquid collecting tank need to be fished out every day.
[0029] In this embodiment, a screen 25 is installed in the air outlet pipe, and a plurality of multi-faceted hollow balls 26 are placed on the upper side of the screen to achieve demisting. A plurality of observation windows 27 covered with transparent plates are arranged from top to bottom on the tower body, and a hollow portion 28 is arranged at the connection between the lower part of the tower body and the barrel-shaped liquid collecting tank to observe the collection situation of the barrel-shaped liquid collecting tank.
[0030] Unless otherwise stated, any technical solution disclosed in the above utility model, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any technician in the field should understand that the preferred numerical range is only a numerical value with a more obvious technical effect or representative value among many feasible numerical values. Since there are too many numerical values to be exhaustive, the utility model discloses only some numerical values to illustrate the technical solution of the utility model, and the numerical values listed above should not constitute a limitation on the scope of protection of the utility model.
[0031] If the words "first", "second" and so on are used in this article to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of description to distinguish the components. Unless otherwise stated, the above words have no special meaning.
[0032] If the present invention discloses or involves components or structures that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the fixed connection to each other can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except where it is obviously impossible to use an one-piece molding process).
[0033] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in the above utility model include states or shapes that are approximate, similar or close thereto.
[0034] Any component provided by the utility model can be assembled from multiple separate components, or can be a separate component manufactured by an integrated molding process.
[0035] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention.
Claims
1. A cyclone spray flue gas treatment device, comprising a tower body, characterized in that: The lower side wall of the tower body is provided with an air inlet pipe connected to the smoke suction device in the workshop, at least two layers of swirl plates are arranged from bottom to top in the tower body, a spray mechanism is arranged above each layer of swirl plates in the tower body, a funnel-shaped liquid outlet pipe is arranged at the lower part of the tower body, a barrel-shaped liquid collecting tank located below the liquid outlet pipe is arranged at the bottom of the tower body, and an air outlet pipe is arranged at the top of the tower body.
2. The cyclone spray flue gas treatment device according to claim 1, characterized in that: The smoke extraction device comprises a cylindrical extraction hood suspended on the ceiling of a workshop, a rotating blade driven by a motor is arranged on the top of the inner cavity of the extraction hood, a smoke outlet is arranged on one side of the top of the extraction hood, and an inverted truncated cone-shaped mesh cover is arranged below the rotating blade in the extraction hood.
3. The cyclone spray flue gas treatment device according to claim 2, characterized in that: An oil collecting port is arranged at the bottom center of the mesh cover, and a detachable oil collecting box is screwed on the oil collecting port.
4. The cyclone spray flue gas treatment device according to claim 2 or 3, characterized in that: The inner wall at the lower end of the suction hood is provided with a circle of L-shaped folded edges, and the L-shaped folded edges cooperate with the inner wall of the suction hood to form an annular liquid collecting trough with a U-shaped cross section, and the bottom surface of the annular liquid collecting trough is provided with a drain pipe with a valve.
5. The cyclone spray flue gas treatment device according to claim 1, 2 or 3, characterized in that: The swirl plate comprises a plurality of inclined blades uniformly arranged along the circumferential direction, wherein an angle is formed between the inclined blades and a horizontal plane, and a swirl channel is formed between two adjacent blades.
6. The cyclone spray flue gas treatment device according to claim 1, characterized in that: The spray mechanism comprises spray ends which are arranged at intervals on the side wall of the tower body along the circumferential direction, and the spray ends are connected with the liquid inlet pipe via a pipeline.
7. The cyclone spray flue gas treatment device according to claim 1 or 6, characterized in that: A liquid storage tank connected to the lower side wall of the barrel-shaped liquid collecting tank is arranged on one side of the tower body. A circulating pump is installed on the liquid storage tank. The liquid outlet of the circulating pump is connected to the spray mechanism through a pipeline. The side wall of the liquid storage tank and the bottom side wall of the barrel-shaped liquid collecting tank are both provided with sewage pipes.
8. The cyclone spray flue gas treatment device according to claim 1, characterized in that: A partition net is installed in the air outlet pipe, and a plurality of multi-faceted hollow balls are placed on the upper side of the partition net.