A corrosion-resistant and high-efficiency float valve

By adopting cathodic protection and surface treatment in the floating valve, and designing an automatically adjusted liquid outlet, the problem of the floating valve's liquid outlet size cannot be automatically adjusted and the internal corrosion is easily solved, and efficient vapor-liquid contact and a long-life floating valve are achieved.

CN222694776UActive Publication Date: 2025-04-01HUBEI CHUYU PETROCHEMICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421398283.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-01
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The size of the liquid outlet of the existing floating valve cannot be automatically adjusted, resulting in the vapor and liquid not being able to contact quickly and fully according to actual needs, and the interior of the floating valve is easily corroded.

Method used

A high-efficiency anti-corrosion floating valve is designed, and two anti-corrosion methods are adopted, cathode protection and surface treatment are used. Through the cooperation of the energized plug and plug-in hole, the cathode of the corrosive battery is formed to prevent corrosion. At the same time, the design of the cap allows liquid to overflow and remove surface dirt through the scraper, realizing automatic adjustment of the liquid outlet.

Benefits of technology

Automatic adjustment of the liquid outlet of the floating valve is achieved, ensuring that the vapor and liquid can be contacted quickly and fully, extending the service life of the floating valve and preventing corrosion.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222694776U_ABST
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Abstract

The utility model provides a corrosion-resistant high-efficiency float valve, which relates to the technical field of float valve tower plates, including tower plates and power connection plates. A filter element plate is clamped inside the tower plate, filter holes are provided on the top of the filter element plate, valve seats are provided in an annular array on the top of the tower plate, and power plugs are provided in an annular array on the bottom of the power connection plate. The positions of the power plugs and the valve seats are mutually adapted. A power plug hole is provided on the top of a cap, and the bottom of the power plug and the power plug hole are mutually adapted. In the device, there are mainly two corrosion-resistant methods, namely surface treatment and cathodic protection. The first is cathodic protection, in which the bottom end of the power plug is inserted into the power plug hole corresponding to the bottom end, and the power plug is externally powered. By applying an external current, the float valve becomes the cathode of a corrosion battery, thereby preventing corrosion. At the same time, the power connection plate can store electrical energy transmitted from the outside.
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Description

Technical Field

[0001] The utility model relates to the technical field of floating valve tower plates, in particular to an anti-corrosion high-efficiency floating valve. Background Art

[0002] The floating valve tray is a commonly used packing support and liquid distribution device. It has many square or circular holes on the tray, and each hole is equipped with a valve plate. The gas pushes the valve plate upward through the valve hole and shoots out horizontally. When passing through the liquid layer, the gas and liquid phases form a foam state to transfer heat and mass. Since the valve plate opening can change with the gas speed, the valve plate can be automatically closed under the action of gravity at low gas speed. Therefore, it has the advantages of high efficiency and high elasticity; and it has a simple structure, low cost and high processing capacity.

[0003] According to a floating valve tower plate disclosed in Chinese patent number CN 212881107 U, it includes a tower plate and a floating valve, and a mounting hole is provided on the tower plate. The floating valve includes a valve body and a valve cover arranged on the top of the valve body, and the valve cover is provided with a tongue hole. The valve body is a trapezoidal platform, and a plurality of air-lifting holes are provided on both sides of the valve body. Limit plates are provided at both ends of the bottom of the valve body; the mounting hole on the tower plate is a rectangle that matches the valve body. The valve body of the utility model is a trapezoidal platform, and the space becomes smaller as it goes up, resulting in a higher gas phase flow rate. The gas phase enters the liquid phase at a higher flow rate, and the injection distance in the liquid phase is large, so that the gas and liquid phases are fully in contact, achieving an ideal effect. Thereby improving product quality, increasing processing volume, and obtaining good economic benefits.

[0004] The tower plate in the prior art can effectively disperse the airflow and promote full contact between gas and liquid, but the following problems may exist during actual use: 1. The size of the liquid outlet of the float valve cannot be automatically adjusted, resulting in the inability of gas and liquid to quickly and fully contact according to actual needs. Secondly, the inside of the float valve is easily corroded, so a corrosion-resistant and high-efficiency float valve is needed to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the problems in the prior art that the size of the float valve liquid outlet cannot be automatically adjusted, resulting in the inability of gas and liquid to quickly and fully contact according to actual needs, and secondly, the interior of the float valve is easily corroded, and proposes a corrosion-resistant and high-efficiency float valve.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a corrosion-resistant and high-efficiency float valve, including a tower plate and a power connection plate, a filter element plate is clamped inside the tower plate, filter holes are opened on the top of the filter element plate, a valve seat is provided in an annular array at the top of the tower plate, and a power plug is provided in an annular array at the bottom of the power connection plate, and the positions of the power plug and the valve seat are adapted to each other.

[0007] Preferably, both ends of the valve seat are penetrated by connecting plugs, and the valve seat and the tower plate are bolted together via the connecting plugs.

[0008] Preferably, the interior of the valve seat is hollow, a sleeve is welded on the top of the valve seat, arc-shaped liquid outlet grooves are provided on the front and back sides of the sleeve, and there are two groups of arc-shaped liquid outlet grooves in the same direction.

[0009] Preferably, slides are embedded on both sides of the sleeve, a cover cap is slidably connected to the outside of the sleeve, sliding grooves are opened on both sides of the cover cap, the sliding grooves and slides are adapted to each other, and a limit block is embedded at the bottom of the sliding groove.

[0010] Preferably, a top column is embedded inside the cap, and a top head is clamped at the bottom of the top column.

[0011] Preferably, the front and back sides of the cap are both embedded with bayonet holes, a scraper blade is snapped onto the surface of the bayonet hole, and the surface of the scraper blade is provided with grinding patterns.

[0012] Preferably, a power plug hole is provided on the top of the cap, and the bottom of the power plug and the power plug hole are adapted to each other.

[0013] Beneficial Effects

[0014] In the utility model, a plug-in hole is provided on the top of the cap, and the bottom of the power plug and the plug-in hole are adapted to each other. In the device, there are mainly two anti-corrosion methods, namely surface treatment and cathodic protection. The first is cathodic protection, in which the bottom end of the power plug is inserted into the plug-in hole corresponding to the bottom end, and the power plug is externally powered. By applying an external current, the float valve becomes the cathode of the corrosion battery, thereby preventing corrosion from occurring. At the same time, the power connection plate can store electrical energy transmitted from the outside.

[0015] In the utility model, when the liquid level in the tower rises, the cap will be pushed up by pushing the top head. When the cap is pushed up, it will slide up along the sliding groove. The limit block at the bottom of the sliding groove can play a limiting role to prevent the cap from falling when it slides up. At the same time, in the process of the cap sliding up, the arc-shaped liquid outlet groove will be exposed, and the internal liquid will overflow from it. The more internal liquid, the higher the cap will be pushed up, and the more arc-shaped liquid outlet grooves will be exposed. At the same time, in the process of the cap sliding up and down in a cycle, the scraper will rub the inside of the cap through the grinding pattern to remove dirt and impurities on the surface, prevent the surface from sticking to the surface and corroding the inside of the cap, and at the same time improve the surface flatness and roughness, and solve the problem that the size of the float valve outlet cannot be automatically adjusted in the prior art, resulting in the inability of gas and liquid to quickly and fully contact according to actual needs, and secondly, the inside of the float valve is easily corroded. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the overall structure diagram of the utility model;

[0017] Figure 2 This is a top structural diagram of the floating plate body of the utility model;

[0018] Figure 3 This is a structural diagram of the filter element disc of the utility model;

[0019] Figure 4 This is a bottom structural diagram of the valve seat of the utility model;

[0020] Figure 5 This is a structural diagram of the valve seat assembly of the utility model;

[0021] Figure 6 This is a diagram of the internal structure of the cap of the utility model;

[0022] Figure 7 This is a structural diagram of the scraper blade of the utility model.

[0023] Legend:

[0024] 1. Tower plate; 2. Filter element plate; 3. Filter hole; 4. Valve seat; 5. Power plug; 6. Power board; 7. Connecting plug; 8. Power plug hole; 9. Cover cap; 10. Socket; 11. Slide; 12. Arc-shaped liquid outlet groove; 13. Sliding groove; 14. Top head; 15. Bayonet; 16. Scraper; 17. Grinding pattern; 18. Top column; 19. Limit block. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects of the utility model easier to understand, the utility model is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the utility model.

[0026] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment one:

[0028] Reference Figure 1-7 A corrosion-resistant and high-efficiency float valve includes a tower tray 1 and an electrical connection plate 6. A filter element plate 2 is clamped inside the tower tray 1. A filter hole 3 is opened on the top of the filter element plate 2. A valve seat 4 is arranged in an annular array on the top of the tower tray 1. An electrical plug 5 is arranged in an annular array on the bottom of the electrical connection plate 6. The positions of the electrical plug 5 and the valve seat 4 are adapted to each other. When the liquid at the bottom of the tower tray 1 rises, it will be filtered by the filter element plate 2. There are multiple groups of valve seats 4 in the top array of the tower tray 1, and the valve seats 4 on each group of the tower tray 1 can be opened automatically.

[0029] Both ends of the valve seat 4 are penetrated by connecting plugs 7 , and the valve seat 4 and the tower plate 1 are bolted together via the connecting plugs 7 .

[0030] A power plug hole 8 is provided on the top of the cap 9, and the bottom of the power plug 5 and the power plug hole 8 are adapted to each other. In this device, there are mainly two anti-corrosion methods, namely surface treatment and cathodic protection. The first is cathodic protection, in which the bottom end of the power plug 5 is inserted into the power plug hole 8 corresponding to the bottom end, and the power plug 5 is externally powered. By applying external current, the float valve becomes the cathode of the corrosion battery, thereby preventing corrosion. At the same time, the power connection plate 6 can store electrical energy transmitted from the outside. Specific embodiment 2:

[0032] Reference Figure 1-7 The interior of the valve seat 4 is hollow, and a sleeve 10 is welded on the top of the valve seat 4. The front and back sides of the sleeve 10 are provided with arc-shaped liquid outlet grooves 12. There are two groups of arc-shaped liquid outlet grooves 12 in the same direction. The liquid rising from the bottom of the tower will overflow from the arc-shaped liquid outlet grooves 12, and then the vapor and liquid will come into contact.

[0033] Slides 11 are embedded on both sides of the sleeve 10, and the outer part of the sleeve 10 is slidably connected to the cover cap 9. Sliding grooves 13 are opened on both sides of the cover cap 9. The sliding grooves 13 and the slides 11 are adapted to each other, and a limit block 19 is embedded at the bottom of the sliding groove 13.

[0034] A top column 18 is embedded inside the cover cap 9 , and a top head 14 is clamped at the bottom of the top column 18 .

[0035] The front and back sides of the cap 9 are both embedded with bayonet holes 15 , and a scraper blade 16 is clamped on the surface of the bayonet hole 15 . The surface of the scraper blade 16 is provided with grinding patterns 17 , and the grinding patterns on the scraper blade 16 are granular.

[0036] When the liquid level in the tower rises, the cap 9 will be pushed up by pushing the top 14. When the cap 9 is pushed up, it will slide up along the sliding groove 13. The limit block 19 at the bottom of the sliding groove 13 can play a limiting role to prevent the cap 9 from falling when sliding up. At the same time, when the cap 9 slides upward, the arc-shaped liquid outlet groove 12 will be exposed, and the internal liquid will overflow from it. The more internal liquid, the higher the cap 9 will be pushed up, and the more arc-shaped liquid outlet grooves 12 will be exposed.

[0037] At the same time, during the upward and downward sliding of the cap 9, the scraper 16 rubs the inside of the cap 9 through the wear pattern 17 to remove dirt and impurities on the surface and improve the surface flatness and roughness.

[0038] In summary:

[0039] 1. A plug-in hole 8 is provided on the top of the cap 9. The bottom of the power plug 5 and the plug-in hole 8 are adapted to each other. In the present device, there are two main anti-corrosion methods, namely surface treatment and cathodic protection. The first is cathodic protection. The bottom end of the power plug 5 is inserted into the plug-in hole 8 corresponding to the bottom end. The power plug 5 is externally powered. By applying an external current, the float valve becomes the cathode of the corrosion battery, thereby preventing corrosion. At the same time, the power connection plate 6 can store electrical energy transmitted from the outside.

[0040] 2. When the liquid level in the tower rises, the cap 9 will be pushed up by pushing the top 14. When the cap 9 is pushed up, it will slide up along the sliding groove 13. The limit block 19 at the bottom of the sliding groove 13 can play a limiting role to prevent the cap 9 from falling when sliding up. At the same time, when the cap 9 slides upward, the arc-shaped liquid outlet groove 12 will be exposed, and the internal liquid will overflow from it. The more internal liquid, the higher the cap 9 will be pushed up, and the more arc-shaped liquid outlet grooves 12 will be exposed.

[0041] At the same time, when the cap 9 slides up and down in a cycle, the scraper 16 will rub the inside of the cap 9 through the wear pattern 17 to remove dirt and impurities on the surface, prevent them from sticking to the surface and corroding the inside of the cap 9, and at the same time improve the surface flatness and roughness.

[0042] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A corrosion-resistant high-efficiency float valve, comprising a tower plate (1) and an electrical panel (6), characterized in that: A filter element disc (2) is clamped inside the tower plate (1), and a filter hole (3) is provided on the top of the filter element disc (2). A valve seat (4) is provided in an annular array on the top of the tower plate (1), and a power plug (5) is provided in an annular array on the bottom of the power connection plate (6). The positions of the power plug (5) and the valve seat (4) are mutually compatible. The interior of the valve seat (4) is hollow. A sleeve (10) is welded on the top of the valve seat (4). The front and back sides of the sleeve (10) are provided with arc-shaped liquid outlet grooves (12). Both sides of the sleeve (10) are embedded with sliding plates (11). The outside of the sleeve (10) is slidably connected to a cover cap (9). Both sides of the cover cap (9) are provided with sliding grooves (13). The sliding grooves (13) and the sliding plates (11) are mutually compatible.

2. The corrosion-resistant high-efficiency float valve according to claim 1, characterized in that: Both ends of the valve seat (4) are penetrated by connecting bolts (7), and the valve seat (4) and the tower plate (1) are bolted together via the connecting bolts (7).

3. The corrosion-resistant high-efficiency float valve according to claim 1, characterized in that: There are two groups of arc-shaped liquid outlet grooves (12) in the same direction.

4. The anti-corrosion high-efficiency float valve according to claim 1, characterized in that: A limiting block (19) is embedded in the bottom of the sliding groove (13).

5. The corrosion-resistant high-efficiency float valve according to claim 4, characterized in that: A top column (18) is embedded inside the cover cap (9), and a top head (14) is clamped at the bottom of the top column (18).

6. The corrosion-resistant high-efficiency float valve according to claim 5, characterized in that: The front and back sides of the cap (9) are both embedded with bayonet ports (15), the surface of the bayonet ports (15) is clamped with a scraper blade (16), and the surface of the scraper blade (16) is provided with grinding patterns (17).

7. The anti-corrosion high-efficiency float valve according to claim 6, characterized in that: The top of the cover cap (9) is provided with an electric plug hole (8), and the bottom of the power plug (5) and the electric plug hole (8) are mutually compatible.

Citation Information

Patent Citations

  • Floating valve tray

    CN212881107U