A self-propelled shaping device for processing ultra-thin-wall metal strips
By designing a self-propelled shaping device, the continuous bending forming and cutting of the ultra-thin-walled metal strip is achieved by using the molding box, feed assembly and push plate, which solves the problems of poor processing continuity and damage to the strip in the prior art, and achieves an efficient and damage-free processing effect.
Patent Information
- Application Number
- CN202420785322.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In the prior art, the bending molding processing of the ultra-thin wall metal strip has problems of poor continuity and discontinuity of cutting and forming.
A self-propelled shaping device is designed, including a molding box, feeding assembly and pushing plate. The feeding assembly is used to achieve stable feeding of the metal strip, combined with a bending molding structure and a synchronous cutting structure to realize cutting and separation of the metal strip after forming, ensuring processing continuity.
The continuous processing of the extremely thin-walled metal strip during the bending and forming process is realized, forming a damage-free processing that seamlessly connects cutting and forming, avoiding damage to the strip.
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Figure CN222695708U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal strip processing, in particular to a self-propelled shaping device for processing ultra-thin-wall metal strips. Background Art
[0002] Extra thin-walled metal strips are thinner strips that can be processed into finished products such as straight seam welded pipes. However, due to their thinness, they require more attention during processing.
[0003] Referring to the ultra-thin-wall metal straight seam welded pipe strip processing device with publication number CN217800311U, it has the advantage of high cutting efficiency. However, in the actual ultra-thin-wall metal strip cutting process, when specific bending and forming processing is required, the metal strip needs to be cut into the required length and then introduced into the bending and forming equipment to complete the processing. Not only is the processing continuity poor, but the probability of strip damage caused by discontinuous cutting and forming is also increased;
[0004] In view of the above technical defects, a solution is now proposed. Utility Model Content
[0005] The utility model aims to provide a self-propelled shaping device for processing ultra-thin-walled metal strips, so as to solve the problems of poor continuity and strip damage caused by discontinuous cutting and shaping in the bending and shaping of ultra-thin-walled metal strips in the prior art.
[0006] The purpose of the utility model can be achieved through the following technical solutions: a self-propelled shaping device for processing ultra-thin-walled metal strips, comprising a forming box, a feed port is provided in the middle of the upper end of the forming box, a feed assembly is installed on the forming box through the feed port, the metal strip enters the forming box through the feed assembly and completes the bending forming, a discharge side plate is provided on one side of the forming box, the forming box and the discharge side plate internally form a forming cavity, the outer ring side of the discharge side plate and the opening side of the forming box together form a ring-shaped discharge hole, the forming cavity is connected with the discharge hole; a push rack is provided on the side of the forming box away from the discharge hole, a plurality of push plates are installed on the inner side of the push rack, a plug hole is provided on the part of the forming box corresponding to the push plate, the push plate extends through the plug hole into the forming cavity.
[0007] Preferably, the feed assembly includes a feed rack and running wheels, the feed rack is arranged on one side of the feed port of the molding box, the feed rack is provided with a guide pressure plate above the feed port, and the two running wheels are respectively arranged on the upper and lower sides of the outer end of the feed rack.
[0008] Preferably, a cylinder 1 is arranged directly above the molding box, the output end of the cylinder 1 faces downward and is connected to a knife seat, a cutting knife is installed on the knife seat, the cutting knife penetrates the molding box and extends into the molding cavity, and a pad is arranged inside the molding box corresponding to the cutting knife.
[0009] Preferably, the bottom surface of the guide pressure plate is tangent to the inner wall of the forming box, and the center position between the two running wheels is aligned with the feed port.
[0010] Preferably, a groove is provided in the middle of the upper surface of the pad corresponding to the cutting knife, and the groove is in a "V" shape.
[0011] Preferably, a second cylinder is arranged outside the pushing frame, and an output end of the second cylinder is connected to the pushing frame.
[0012] Preferably, a guide rod is installed on one side of the molding box close to the discharge hole, side brackets are installed on both sides of the molding box, and a base is installed at the bottom of the discharge side plate.
[0013] Beneficial effects of the utility model:
[0014] (1) After the processing of the ultra-thin-walled metal strip of the utility model is completed, it enters the forming box through a conveyor belt, wherein the metal strip is placed into the forming cavity in a tangential entry manner and automatically bent and formed. When the end of the metal strip is aligned with the entry point, the entry is stopped, and the cutting knife is used to complete the cutting of the metal strip after bending and forming. Then, the push plate immediately pushes the finished metal strip out of the discharge hole for unloading; the conveyor belt continues to feed the metal strip into the forming cavity, and the metal strip is continuously processed in a reciprocating cycle, so that the ultra-thin-walled metal strip is continuously processed during the bending and forming process, and a damage-free processing is formed in which the cutting and forming are seamlessly connected;
[0015] (2) The ultra-thin-walled metal strip to be formed enters the feed rack through the conveyor belt. The metal strip corresponds to the groove of the feed rack and is pushed forward by the running wheels. When the metal strip runs to the guide plate along the running wheels, the metal strip enters the forming cavity under the tangential guiding action of the guide plate to complete the above-mentioned bending and forming action. In summary, the auxiliary feeding structure is first used to realize the stable feeding of the ultra-thin-walled metal strip, and then the bending and forming structure and the synchronous cutting structure are combined to realize the cutting and separation of the metal strip after forming, so that the ultra-thin-walled metal strip can be processed under continuous actions such as bending, cutting and unloading, thereby avoiding damage to the ultra-thin-walled metal strip during the entire processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings;
[0017] Figure 1 It is a structural stereogram of the entire utility model;
[0018] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0019] Figure 3 It is a front cross-sectional schematic diagram of the utility model;
[0020] Figure 4 It is a side cross-sectional schematic diagram of the utility model;
[0021] Figure 5 This is a schematic diagram of the installation structure of the material inlet and outlet assembly of the utility model;
[0022] Figure 6 It is a schematic diagram of the disassembled structure of the molding box of the utility model.
[0023] Legend: 1. Side bracket; 2. Base; 3. Discharge side plate; 4. Forming box; 5. Feed rack; 6. Guide pressure plate; 7. Push rack; 8. Push plate; 9. Cylinder one; 10. Cylinder two; 11. Guide rod; 12. Discharge hole; 13. Knife holder; 14. Cutting knife; 15. Travel wheel; 16. Forming cavity; 17. Pad; 18. Groove; 19. Socket. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1: This embodiment is used to solve the problems of poor continuity in the bending and forming process of ultra-thin-walled metal strips in the prior art and strip damage caused by discontinuous cutting and forming.
[0026] See also Figure 1 - Figure 6As shown, this embodiment is a self-propelled shaping device for processing ultra-thin-walled metal strips, including a forming box 4, a feed port is provided at the middle of the upper end of the forming box 4, a feed assembly is installed on the forming box 4 through the feed port, the metal strip enters the forming box 4 through the feed assembly and completes the bending forming, a discharge side plate 3 is provided on one side of the forming box 4, the forming box 4 and the discharge side plate 3 form a forming cavity 16, the outer ring side of the discharge side plate 3 and the opening side of the forming box 4 together form a ring-shaped discharge hole 12, and the forming cavity 16 is connected to the discharge hole 12; a push frame 7 is provided on the side of the forming box 4 away from the discharge hole 12, a plurality of push plates 8 are installed on the inner side of the push frame 7, and a plug hole 19 is provided on the part of the forming box 4 corresponding to the push plate 8, and the push plate 8 passes through the plug hole 19 and extends into the forming cavity 16;
[0027] A cylinder 9 is arranged directly above the forming box 4, and the output end of the cylinder 9 faces downward and is connected to a knife seat 13, on which a cutting knife 14 is installed, and the cutting knife 14 penetrates the forming box 4 and extends into the forming cavity 16, and a pad 17 is arranged inside the forming box 4 corresponding to the cutting knife 14, and a groove 18 is opened in the middle of the upper surface of the pad 17 corresponding to the cutting knife 14, and the groove 18 is in a "V" shape. When the cutting knife 14 enters the forming cavity 16, the cutting knife 14 will extend into the groove 18 of the pad 17, thereby completing the accurate cutting of the ultra-thin-walled metal strip;
[0028] A guide rod 11 is installed on one side of the forming box 4 near the discharge hole 12, and side brackets 1 are installed on both sides of the forming box 4. A base 2 is installed at the bottom of the discharge side plate 3. The finished metal strip after forming and cutting is removed through the guide rod 11, and the finished products after the cycle are stacked for easy collection.
[0029] See also Figure 1 - Figure 3 As shown, the basic principle is as follows: after the processing of the ultra-thin-walled metal strip is completed, it enters the forming box 6 through the conveyor belt, wherein the metal strip is placed into the forming cavity 16 in a tangential entry manner and automatically bent and formed. When the end of the metal strip is aligned with the entry point, the entry is stopped, and the cutting knife 14 is used to complete the cutting of the metal strip after bending and forming, and then the push plate 8 immediately pushes the finished metal strip out of the discharge hole 12 for unloading; the conveyor belt continues to feed the metal strip into the forming cavity 16, and the continuous processing of the metal strip is completed in a reciprocating cycle, so that the ultra-thin-walled metal strip is continuously processed during the bending and forming process, and a damage-free processing with seamless connection between cutting and forming is formed;
[0030] The cutting action is as follows: after the ultra-thin-walled metal strip enters the forming cavity 16, it is cut and bent along the forming cavity 16. At this time, the end of the metal strip abuts against the inner side of the metal strip that has entered. At this time, the conveyor belt is stopped from continuing to feed and the cylinder 19 is started. The cylinder 19 drives the knife seat 13 and the cutting knife 14 to penetrate into the forming box 4. The cutting knife 14 completes the cutting of the abutting part of the metal strip, that is, a round ultra-thin-walled metal strip product is formed;
[0031] The unloading action is as follows: after the round finished product of the ultra-thin-walled metal strip is formed, the cutting knife 14 withdraws and the cylinder 10 is started. The cylinder 10 drives the push frame 7 and the push plate 8 to enter the forming cavity 16. The push plate 8 enters through the insertion hole 19 and is pushed onto the round strip. The round ultra-thin-walled metal strip is discharged through the discharge hole 12 under the pushing action of the push plate 8, and is further moved out through the guide rod 11 to complete the stacking.
[0032] Embodiment 2: Based on Embodiment 1, this embodiment uses a quick material inlet and outlet assembly to complete the rapid material inlet and outlet before and after processing of ultra-thin-walled strips, as follows:
[0033] See also Figure 1 - Figure 5 As shown, a self-propelled shaping device for processing ultra-thin-walled metal strips in this embodiment includes a feeding assembly including a feeding rack 5 and a running wheel 15. The feeding rack 5 is arranged on one side of the feeding port of the forming box 4. The feeding rack 5 is provided with a guide pressing plate 6 above the feeding port. Two running wheels 15 are respectively arranged on the upper and lower sides of the outer end of the feeding rack 5. The bottom surface of the guide pressing plate 6 is tangent to the inner wall of the forming box 4. The center position between the two running wheels 15 is aligned with the feeding port.
[0034] See also Figure 1 - Figure 6 As shown, the ultra-thin-walled metal strip to be formed enters the feed rack 5 through the conveyor belt, the metal strip corresponds to the groove of the feed rack 5 and is pushed forward by the running wheels 15. When the metal strip runs to the guide plate 6 along with the running wheels 15, the metal strip enters the forming cavity 16 under the tangential guiding action of the guide plate 6, thereby completing the bending forming action in the above-mentioned embodiment 1;
[0035] Combining Example 1 and Example 2, the auxiliary feeding structure can be used to achieve stable feeding of ultra-thin-walled metal strips, and the bending forming structure and the synchronous cutting structure can be combined to achieve cutting and separation of the metal strips after forming, so that the ultra-thin-walled metal strips can be processed under continuous actions such as bending, cutting and unloading, thereby avoiding damage to the ultra-thin-walled metal strips during the entire processing process.
[0036] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.
Claims
1. A self-propelled shaping device for processing ultra-thin-walled metal strips, comprising a shaping box (4), characterized in that: A feed port is provided at the middle of the upper end of the molding box (4), and a feed assembly is installed on the molding box (4) through the feed port. The metal strip enters the molding box (4) through the feed assembly and completes the bending forming. A discharge side plate (3) is provided on one side of the molding box (4), and the molding box (4) and the discharge side plate (3) form a molding cavity (16). The outer ring side of the discharge side plate (3) and the opening side of the molding box (4) together form a ring-shaped discharge hole (12), and the molding cavity (16) is connected to the discharge hole (12); a push frame (7) is provided on the side of the molding box (4) away from the discharge hole (12), and a plurality of push plates (8) are installed on the inner side of the push frame (7). A plug hole (19) is provided on the part of the molding box (4) corresponding to the push plate (8), and the push plate (8) passes through the plug hole (19) and extends into the molding cavity (16).
2. A self-propelled shaping device for processing ultra-thin-walled metal strips according to claim 1, characterized in that: The feed assembly comprises a feed rack (5) and a running wheel (15); the feed rack (5) is arranged on one side of the feed port of the molding box (4); a guide pressure plate (6) is arranged above the feed port of the feed rack (5); and two running wheels (15) are respectively arranged on the upper and lower sides of the outer end of the feed rack (5).
3. A self-propelled shaping device for processing ultra-thin-walled metal strips according to claim 1, characterized in that: A cylinder (9) is arranged directly above the molding box (4), the output end of the cylinder (9) faces downward and is connected to a knife seat (13), a cutting knife (14) is mounted on the knife seat (13), the cutting knife (14) penetrates the molding box (4) and extends into the molding cavity (16), and a pad (17) is arranged inside the molding box (4) corresponding to the cutting knife (14).
4. A self-propelled shaping device for processing ultra-thin-walled metal strips according to claim 2, characterized in that: The bottom surface of the guide pressing plate (6) is tangent to the inner wall of the forming box (4), and the center position between the two running wheels (15) is aligned with the feed port.
5. The self-propelled shaping device for processing ultra-thin-walled metal strip according to claim 3, characterized in that: A groove (18) is provided in the middle of the upper surface of the pad (17) corresponding to the cutting knife (14), and the groove (18) is in a "V" shape.
6. A self-propelled shaping device for processing ultra-thin-walled metal strips according to claim 1, characterized in that: A second cylinder (10) is arranged outside the push frame (7), and an output end of the second cylinder (10) is connected to the push frame (7).
7. The self-propelled shaping device for processing ultra-thin-walled metal strip according to claim 1, characterized in that: A guide rod (11) is installed on one side of the molding box (4) close to the discharge hole (12), side brackets (1) are installed on both sides of the molding box (4), and a base (2) is installed at the bottom of the discharge side plate (3).
Citation Information
Patent Citations
Machining device for ultra-thin-wall metal longitudinal welded pipe strip
CN217800311U