A water tank shape correction and flipping device

Abstract

The utility model discloses a device for correcting and flipping the shape of a water tank, comprising a correction table, on which a friction power mechanism for frictionally flipping the water tank is assembled and connected; the device for correcting and flipping the shape of the water tank also comprises a flipping type tank pressing mechanism respectively assembled on both sides of the correction table; the flipping type tank pressing mechanism comprises a plurality of hinges opened on the side of the correction table; tank pressing racks are respectively arranged in the hinges, and a plurality of rubber pressure rollers are rotatably connected to the tank pressing racks; the flipping type tank pressing mechanism also comprises a fixed shaft fixedly connected to a plurality of the tank pressing racks, the fixed shaft is rotatably connected to the correction table, and a rotating motor is assembled and connected to the power input end of the fixed shaft. The above device realizes the stable rotation of the tank body, which is convenient for operators to correct the shape of the tank body. By smoothly flipping, the deformed part is flipped to an easy-to-operate position, which greatly reduces the difficulty of repair and improves the efficiency of repair.

Description

Technical Field

[0001] The utility model belongs to the technical field of water storage tank processing, and in particular relates to a water storage tank shape correction and flipping device. Background Art

[0002] A water storage tank is a tank used to store water. Clean water is stored and supplied through the water storage tank. Therefore, in order to meet the water demand, the volume of the water storage tank is often large and can store a large amount of water resources.

[0003] In addition, water storage tanks are mostly made of materials such as stainless steel, which can store water for a long time by taking advantage of the oxidation and rust resistance of stainless steel. During the production process, the water storage tank is made of stainless steel and does not need to be too thick, so the deformation resistance of the entire tank is relatively poor.

[0004] As a result, during the production process, the tank body is prone to deformation due to processing errors, such as failure to effectively control the polishing pressure during polishing. The deformation position needs to be corrected by manual repair to ensure the normal appearance of the tank body.

[0005] However, the problem that is difficult to solve during the correction process is that the tank body has a large volume, resulting in a large length and radius, making it difficult to flip the tank body during the correction process. Currently, the tank body can only be turned upside down on the flipping rack, and the rotating rollers on the flipping rack in the workshop rely on friction to flip the tank body. However, during the flipping process, especially when the speed changes, such as when the motor slows down or accelerates during flipping, the flipped tank body is easy to roll off the flipping table, and the large and easily deformed tank body will be deformed again when it hits an obstacle in the workshop.

[0006] Moreover, when the huge tank rolls down from the turning platform, it is easy to cause a very serious safety hazard, such as hitting construction workers. Utility Model Content

[0007] Based on the above background, the purpose of the utility model is to provide a water tank shape correction and flipping device.

[0008] In order to achieve the above objectives, the utility model adopts the following technical solutions:

[0009] A water tank shape correction and flipping device comprises a correction platform, on which a friction power mechanism for frictionally flipping the water tank is mounted;

[0010] The water tank shape correction and flipping device also includes a flipping tank pressing mechanism respectively mounted on both sides of the correction platform;

[0011] The overturnable pressing tank mechanism includes a plurality of hinged interfaces provided on the side of the correction table;

[0012] The hinged ports are respectively provided with pressure tank racks, and the pressure tank racks are rotatably connected with a plurality of rubber pressure rollers;

[0013] The overturnable can pressing mechanism also includes a fixed rotating shaft fixedly connected to a plurality of the can pressing racks, the fixed rotating shaft is rotatably connected to the correction table, and a rotating motor is assembled and connected to the power input end of the fixed rotating shaft;

[0014] During the tank body flipping process, the rotating motor drives all the tank pressing racks on both sides to flip until the rubber pressing rollers touch and press on the tank body, thereby increasing the stability of the tank body side.

[0015] Preferably, a rectangular installation opening is provided in the central portion of the correction platform;

[0016] The friction power mechanism comprises a friction roller body rotatably connected in a rectangular mounting opening;

[0017] The friction power mechanism may further include a driving motor for driving the friction roller to rotate.

[0018] Preferably, the front and rear ends of the friction roller body are respectively detachably mounted with rotating shafts;

[0019] The rotating shaft is assembled on the output shaft of the driving motor.

[0020] Preferably, the front and rear end surfaces of the friction roller body are respectively equipped with flange seats, and the flange seats are fastened to the friction roller body by bolts;

[0021] The rotating shaft is fixedly assembled on the flange seat.

[0022] Preferably, the left and right sides of the top of the correction platform are respectively equipped with a plurality of tank support rolling assemblies;

[0023] The tank body supporting rolling assembly is located at the side edge of the friction roller body.

[0024] Preferably, the tank support rolling assembly includes a support roller;

[0025] The supporting roller is assembled and connected with a roller frame.

[0026] Preferably, a plurality of upper cylinders are mounted and connected on the correction table, and the piston rods of the upper cylinders are fixedly mounted on the bottom of the roller frame.

[0027] Preferably, long installation cavities are respectively opened on the left and right sides of the correction platform, the cylinder barrel of the upper cylinder is fixedly assembled in the long installation cavity, and the piston rod of the upper cylinder is slidably connected to the correction platform.

[0028] Preferably, a plurality of trapezoidal assembly plates are fixedly connected to the left and right side walls of the correction platform respectively and are arranged at intervals;

[0029] The trapezoidal assembly plate is provided with a plurality of mounting holes.

[0030] The utility model has the following beneficial effects:

[0031] 1. During the working process, after the tank is discharged, the rotating motors on both sides are turned on synchronously. Driven by the rotating motors, all the tank pressing racks are turned over synchronously and pressed onto the tank. In this way, after the tank is loaded, the two sides of the tank are quickly supported to maintain the tank with very high stability.

[0032] After the shape is corrected, the rotating motor (the rotating motor is a forward and reverse motor) is used to synchronously flip all the can pressing racks away from the can body, so as to quickly release the can body and realize fast unloading.

[0033] 2. During the flipping process, the tank pressing rack and rubber pressure roller (the rubber pressure roller is made of rubber to protect the tank body) supported on both sides can maintain high rotation stability.

[0034] 3. The tank body is in a stable rotation, and then the tank body is turned over. Since the tank body can be turned over smoothly, it is convenient for operators to correct the shape of the tank body. By turning over smoothly, the deformed part is turned to an easy-to-operate position, which greatly reduces the difficulty of repair and improves the efficiency of repair.

[0035] 4. The tank body support rolling assembly is used to realize multi-position support for the lower end of the side wall of the tank body. The multi-position support method greatly increases the support stability of the tank body and ensures that the tank body maintains a very high stability during the overturning process. Specifically, the tank body support rolling assembly includes support rollers; the support rollers are assembled and connected with a roller frame. At the same time, a number of top cylinders are assembled and connected on the correction table, and the piston rods of the top cylinders are fixedly assembled at the bottom of the roller frame. During the working process, the operator opens the top cylinder. At this time, the piston rod of the top cylinder is connected to the correction table due to sliding, and then the roller frame is pushed up, and the support rollers are pushed up to the side wall of the tank body. Supported by multiple support rollers on both sides, the tank body maintains a very high stability.

[0036] When unloading, close the cylinder, at this time, the supporting roller drops, so that the can body can be unloaded in a convenient way of flipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0038] Figure 1 It is a schematic diagram of the overall structure in an embodiment of the utility model;

[0039] Figure 2 For the utility model embodiment Figure 1 A schematic diagram of the structure from another perspective;

[0040] Figure 3 This is a schematic diagram of the structure of the pressure tank rack and the rubber pressure roller of the embodiment of the utility model;

[0041] Figure 4 For the utility model embodiment Figure 2 A schematic diagram of the structure from another perspective.

[0042] Figure 5 For the utility model embodiment Figure 1 Top view of .

[0043] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0045] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0046] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0047] Example 1

[0048] like Figure 1-5 As shown, a device for correcting and flipping the shape of a water tank comprises a correction platform 1, and a friction power mechanism for frictionally flipping the water tank is assembled and connected at the center position of the correction platform 1.

[0049] Specifically, a rectangular mounting opening 11 is provided at the center of the correction table 1; the friction power mechanism includes a friction roller body 21 rotatably connected in the rectangular mounting opening 11; the friction roller body 21 is a roller body made of rubber material, and its top surface is higher than the top surface position of the rectangular mounting opening 11. And. The friction power mechanism may also include a driving motor 22 for driving the friction roller body 21 to rotate. Specifically, the front and rear ends of the friction roller body 21 are respectively detachably mounted with a rotating shaft (the detachable mounting method is: the front and rear end surfaces of the friction roller body 21 are respectively equipped with a flange seat 211, and the flange seat 211 is fastened to the friction roller body 21 by bolts; the rotating shaft is fixedly mounted on the flange seat 211); the rotating shaft is mounted on the output shaft of the driving motor 22 (the specific mounting method is: the output shaft of the driving motor 22 is connected to the rotating shaft through a coupling, and the driving motor 22 is fixedly mounted on the motor seat according to the existing method). According to the existing conventional method, bearings 221 rotatably connected to the rotating shaft are installed on the front and rear sides of the correction table 1.

[0050] During the working process, the can body is placed on the friction roller body 21. When the friction roller body 21 is rotated by the driving motor 22, the can body is driven to rotate by the friction force.

[0051] During the rotation process, in order to maintain the stability of the tank body, the two sides of the tank body are supported, and after the shape is corrected, the support is quickly detached to facilitate unloading. The following improvements are made:

[0052] The water tank shape correction and flipping device also includes a flip-type tank pressing mechanism respectively mounted on both sides of the correction platform 1 (the flip-type tank pressing mechanism is located on both sides of the tank body).

[0053] Specifically, the overturnable pressing mechanism includes a plurality of hinge ports 11 (in a rectangular opening shape) opened at the side of the correction platform 1. A pressing rack 41 is provided in each hinge port 11, and a plurality of rubber pressing rollers 42 are rotatably connected to the pressing rack 41.

[0054] At the same time, the above-mentioned flip-type pressure tank mechanism also includes a fixed rotating shaft 44 fixedly connected to a plurality of the pressure tank racks 41 (a cylindrical cavity corresponding to the fixed rotating shaft 44 is opened on the correction table 1), and the fixed rotating shaft 44 is rotatably connected to the correction table 1 (specifically: bearings are installed on the front and rear side walls of each hinge 11, and bearings are installed on the front and rear side walls of the correction table 1), and the power input end of the fixed rotating shaft 44 is assembled and connected with a rotating motor 43 (specifically: the output shaft of the rotating motor 43 is installed to one end of the fixed rotating shaft 44 through a coupling. And the motor of the rotating motor 43 is fixedly installed on the motor seat).

[0055] During the can body flipping process, the rotating motor 43 drives all the can pressing racks 41 at both sides to flip until the rubber pressing rollers 42 touch and press on the can body, thereby increasing the stability of the side of the can body.

[0056] During the working process, after the tank body is discharged, the rotating motors 43 on both sides are turned on synchronously. Under the drive of the rotating motors 43, all the tank pressing racks 41 are turned over synchronously and pressed onto the tank body. In this way, after the tank body is loaded, the two sides of the tank body are quickly supported to maintain the tank body with very high stability.

[0057] After the shape is corrected, the rotating motor 43 (the rotating motor 43 is a forward and reverse motor) is used to synchronously flip all the can pressing racks 41 away from the can body, so as to quickly release the can body and realize fast material unloading.

[0058] During the turning process, the tank is supported by the tank pressing frame 41 - rubber pressure roller 42 (the rubber pressure roller 42 is made of rubber to protect the tank body) on both sides to maintain high rotation stability.

[0059] Through the above mechanical structure, the tank body can be rotated smoothly, and then the tank body can be turned over. Since the tank body can be turned over smoothly, it is convenient for operators to correct the shape of the tank body. By turning over smoothly, the deformed part can be turned over to an easy-to-operate position, which greatly reduces the difficulty of repair and improves the efficiency of repair.

[0060] Example 2

[0061] like Figure 1-5As shown, in this embodiment, based on the structure of the embodiment 1, the left and right sides of the top of the correction platform 1 are respectively equipped with a plurality of tank support rolling assemblies (the tank support rolling assemblies on both sides are distributed in a left-right symmetrical manner, specifically, the tank support rolling assemblies are located at the side of the friction roller 21 and close to the friction roller 21). The tank support rolling assemblies are used to realize multi-position support of the lower end of the side wall of the tank, and the multi-position support method greatly increases the support stability of the tank, ensuring that the tank maintains a very high stability during the overturning process.

[0062] Specifically, the tank body supporting rolling assembly includes a supporting roller 31, and the supporting roller 31 is assembled and connected with a roller frame. At the same time, a plurality of upper cylinders 32 are assembled and connected on the correction platform 1, and the piston rods of the upper cylinders 32 are fixedly assembled at the bottom of the roller frame.

[0063] Correspondingly, long installation cavities A are respectively opened on the left and right sides of the straightening platform 1, and the cylinder barrel of the upper cylinder 32 is fixedly assembled in the long installation cavity A, and the piston rod of the upper cylinder 32 is slidably connected to the straightening platform 1. During the working process, the operator opens the upper cylinder 32, and the piston rod of the upper cylinder 32 is slidably connected to the straightening platform 1, and then the roller frame is pushed up, and pushed up to the support roller 31 to contact the side wall of the tank body. With the support of multiple support rollers 31 on both sides, the tank body maintains a very high stability.

[0064] When unloading, the cylinder is closed, and at this time, the supporting roller 31 descends, thereby facilitating unloading of the can body in a flipping manner.

[0065] Example 3

[0066] like Figure 1-5 As shown, based on the structure of the first embodiment, according to the conventional method disclosed in the prior art, the left and right side walls of the correction platform 1 are respectively fixedly connected with a plurality of trapezoidal assembly plates B arranged at intervals; a plurality of mounting holes are provided on the trapezoidal assembly plates B. According to the existing method, the trapezoidal assembly plates B are mounted on the working frame to realize the installation of the entire device.

[0067] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A water tank shape correction and flipping device, characterized in that: It comprises a correction platform, on which a friction power mechanism for frictionally turning over the water storage tank is assembled and connected; The water tank shape correction and flipping device also includes a flipping tank pressing mechanism respectively mounted on both sides of the correction platform; The overturnable pressing tank mechanism includes a plurality of hinged interfaces provided on the side of the correction table; The hinged joints are respectively provided with pressure tank racks, and the pressure tank racks are rotatably connected with a plurality of rubber pressure rollers; The overturnable can pressing mechanism also includes a fixed rotating shaft fixedly connected to a plurality of the can pressing racks, the fixed rotating shaft is rotatably connected to the correction table, and a rotating motor is assembled and connected to the power input end of the fixed rotating shaft; During the tank body flipping process, the rotating motor drives all the tank pressing racks on both sides to flip until the rubber pressing rollers touch and press on the tank body, thereby increasing the stability of the tank body side.

2. The water tank shape correction and flipping device according to claim 1 is characterized in that: A rectangular installation opening is provided at the center of the correction platform; The friction power mechanism comprises a friction roller body rotatably connected in a rectangular mounting opening; The friction power mechanism also includes a driving motor for driving the friction roller body to rotate.

3. The water tank shape correction and flipping device according to claim 2 is characterized in that: The front and rear ends of the friction roller body are respectively detachably mounted with rotating shafts; The rotating shaft is assembled on the output shaft of the driving motor.

4. The water tank shape correction and flipping device according to claim 3 is characterized in that: The front and rear end surfaces of the friction roller body are respectively connected with flange seats, and the flange seats are fastened to the friction roller body by bolts; The rotating shaft is fixedly assembled on the flange seat.

5. The water tank shape correction and flipping device according to claim 2, characterized in that: The left and right sides of the top of the correction platform are respectively equipped with a plurality of tank support rolling assemblies; The tank body supporting rolling assembly is located at the side edge of the friction roller body.

6. The water tank shape correction and flipping device according to claim 5, characterized in that: The tank body supporting rolling assemblies all include supporting rollers; The supporting roller is assembled and connected with a roller frame.

7. The water tank shape correction and flipping device according to claim 6, characterized in that: The correction platform is equipped with a plurality of upper cylinders, and the piston rods of the upper cylinders are fixedly assembled on the bottom of the roller frame.

8. The water tank shape correction and flipping device according to claim 7, characterized in that: Long installation cavities are respectively provided on the left and right sides of the correction platform, the cylinder barrel of the upper cylinder is fixedly assembled in the long installation cavity, and the piston rod of the upper cylinder is slidably connected to the correction platform.

9. The water tank shape correction and flipping device according to claim 1, characterized in that: A plurality of trapezoidal assembly plates are fixedly connected to the left and right side walls of the correction platform respectively. The trapezoidal assembly plate is provided with a plurality of mounting holes.

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