A mattress spring forging box with oil fume treatment function
By designing a mattress spring forging box with oil fume treatment function, the absorption and filtration technology in the fume treatment mechanism is used to solve the problem of oil fume pollution during the heat treatment of mattress springs, the effective treatment of oil fume is achieved, and the environment and health and safety are ensured.
Patent Information
- Application Number
- CN202421265089.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the heat treatment of mattress springs, a large amount of oil smoke is generated due to the presence of oil stains, resulting in environmental pollution and health hazards.
A mattress spring forging box with oil fume treatment function is designed, with a built-in oil fume treatment mechanism, including a suction fan, a smoke delivery pipe, an absorption box, a check valve, a solenoid valve and an activated carbon honeycomb block, which avoids emissions by absorbing and filtering the oil fume.
Effectively absorb and filter oil fume, prevent environmental pollution and health hazards, and ensure the health and safety of staff.
Smart Images

Figure CN222695918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mattress spring production and processing, in particular to a mattress spring forging box with an oil fume treatment function. Background Art
[0002] Spring mattresses are commonly used in modern times and have better performance. Their core is made of springs. The mattress has the advantages of good elasticity, good support, strong air permeability, and durability. Spring mattresses can evenly support every part of the body, keep the spine naturally straight, allow muscles to fully relax, and reduce the number of tossing and turning during sleep. When producing mattress springs, the formed springs need to be heat treated to ensure that the springs are hardened.
[0003] However, when the spring is heat treated, since there are oil stains on the surface of the spring, a lot of oil smoke will be generated after heating, which will not only pollute the surrounding environment, but also harm the health of the staff and make it inconvenient for people to use. Utility Model Content
[0004] In order to solve the above problems, the purpose of the utility model is to provide a mattress spring forging box with oil fume treatment function to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model proposes a mattress spring forging box with oil fume treatment function, comprising a forging box, both ends of one side of the forging box are hinged with movable doors, and a plurality of evenly distributed spring placement components are fixedly arranged inside the forging box, an oil fume treatment mechanism is arranged at one end of the forging box, and electric heating pipes are installed on both sides of the inner wall of the forging box;
[0006] The oil fume treatment mechanism includes a treatment box, an exhaust fan is installed on one side of the top of the treatment box, the air inlet end of the exhaust fan is fixedly connected to the exhaust hole opened on the surface of one end of the forging box, the air outlet end of the exhaust fan is fixedly connected to the first smoke delivery pipe, a first absorption box is fixedly provided at the bottom of the inner wall of the treatment box, the first smoke delivery pipe penetrates the first absorption box and extends to the bottom thereof, a plurality of evenly distributed first one-way valves are fixedly connected to the surface of the first smoke delivery pipe, a solenoid valve is fixedly connected to the top of the first absorption box, a second absorption box is fixedly connected to the top of the solenoid valve, a smoke guide pipe is fixedly connected to one side of the top of the first absorption box, the smoke guide pipe penetrates the second absorption box and extends to the bottom thereof, a plurality of evenly distributed second one-way valves are fixedly connected to the surface of the smoke guide pipe, a liquid baffle is fixedly provided on the top of the inner wall of the second absorption box, and a second smoke delivery pipe is fixedly connected to the top of the second absorption box.
[0007] As a preferred technical solution of the utility model, one end of the second smoke delivery pipe is fixedly connected to a smoke exhaust hood, the outer wall of the smoke exhaust hood is fixedly connected to the installation opening opened at one end of the processing box, the top and bottom of the inner wall of the smoke exhaust hood are fixedly provided with limit seats, an activated carbon honeycomb block is arranged between the two limit seats, and a disassembly plate is installed on one side of the smoke exhaust hood by bolts.
[0008] As a preferred technical solution of the utility model, a liquid adding pipe is fixedly provided in a connecting hole opened in the middle part of the top of the processing box, the top of the liquid adding pipe is fixedly connected to a control valve, the top of the control valve is fixedly connected to a liquid adding bucket, the bottom end of the first absorption box is fixedly connected to a drain pipe, one end of the drain pipe is fixedly connected to a drain valve, and an inspection door is hinged in a movable opening opened on one side of the processing box.
[0009] As a preferred technical solution of the utility model, the spring placement assembly includes two fixed blocks, one end of each of the fixed blocks is rotatably connected to a rotating shaft, a placement cross plate is fixed between the two rotating shafts, and a plurality of evenly distributed placement columns are fixed on the top of the placement cross plate.
[0010] As a preferred technical solution of the utility model, two first limit sleeves are fixedly provided on one side of the horizontal plate, a limit column is inserted between the two first limit sleeves, a second limit sleeve is fixedly provided on one side of the fixed block, one side of the outer wall of the limit column is inserted and connected with the inner wall of the second limit sleeve, and a handle is fixed at the bottom end of the limit column.
[0011] As a preferred technical solution of the utility model, a switch panel is fixedly provided at the other end of the forging box, and a temperature control switch, an exhaust fan switch and a solenoid valve switch are fixedly provided on the surface of the switch panel. The two electric heating tubes, the exhaust fan and the solenoid valve are electrically connected to the external power supply through the temperature control switch, the exhaust fan switch and the solenoid valve switch respectively.
[0012] The mattress spring forging box with oil fume treatment function proposed by the utility model can bring the following beneficial effects:
[0013] 1. The mattress spring forging box with oil fume treatment function is connected to an oil fume treatment mechanism through the forging box. The solenoid valve connected to the first absorption box is connected to the second absorption box. The first smoke suction and delivery pipe connected to the first absorption box is connected to a first non-return valve. The smoke guide pipe connected to the second absorption box is connected to a second non-return valve. Alkaline liquid for absorbing oil fume can be added to the first absorption box and the second absorption box to ensure sufficient absorption of the oil fume. Combined with the re-absorption of the activated carbon honeycomb block, the oil fume can be avoided from being discharged, the environmental pollution can be avoided, and the health of the staff can be guaranteed.
[0014] 2. The mattress spring forging box with oil fume treatment function is provided with multiple spring placement components in the forging box. The rotating shaft connected to the fixed block is connected to the placement cross plate. The placement cross plate is connected with a placement column. The first limit sleeve connected to the placement cross plate is interspersed with a limit column. The limit column is interspersed with the second limit sleeve connected to the fixed block, which is convenient for personnel to evenly place the mattress springs. After the springs are heat treated, the springs can be quickly removed by flipping the placement cross plate, which is more convenient for personnel to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the spring placement assembly of the utility model;
[0018] Figure 3 It is a schematic diagram of the internal structure of the processing box of the utility model.
[0019] In the figure: 1, forging box; 2, movable door; 3, spring placement assembly; 301, fixed block; 302, placement cross plate; 303, placement column; 304, first limit sleeve; 305, limit column; 306, second limit sleeve; 4, oil fume treatment mechanism; 401, treatment box; 402, exhaust fan; 403, first smoke delivery pipe; 404, liquid adding bucket; 405, drain valve; 406, inspection door; 407, smoke exhaust hood; 408, first absorption box; 409, first non-return valve; 410, drain pipe; 411, solenoid valve; 412, second absorption box; 413, smoke guide pipe; 414, second non-return valve; 415, liquid baffle plate; 416, liquid adding pipe; 417, second smoke delivery pipe; 418, limit seat; 419, activated carbon honeycomb block. DETAILED DESCRIPTION
[0020] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.
[0021] like Figure 1 to Figure 3 As shown, the embodiment of the utility model proposes a mattress spring forging box with oil fume treatment function, including a forging box 1, both ends of one side of the forging box 1 are hinged with movable doors 2, and a plurality of evenly distributed spring placement components 3 are fixedly arranged inside the forging box 1, an oil fume treatment mechanism 4 is arranged at one end of the forging box 1, and electric heating pipes are installed on both sides of the inner wall of the forging box 1;
[0022] The fume treatment mechanism 4 includes a treatment box 401, and an exhaust fan 402 is installed on one side of the top of the treatment box 401. The air inlet end of the exhaust fan 402 is fixedly connected to the exhaust hole opened on the surface of one end of the forging box 1, and the air outlet end of the exhaust fan 402 is fixedly connected to the first smoke delivery pipe 403. A first absorption box 408 is fixedly provided at the bottom of the inner wall of the treatment box 401. The first smoke delivery pipe 403 penetrates the first absorption box 408 and extends to the bottom thereof. The surface of the first smoke delivery pipe 403 is fixedly connected to a plurality of evenly distributed first one-way valves 409. The top of the first absorption box 408 is fixedly connected to an electromagnetic valve 411. The top of the electromagnetic valve 411 is fixedly connected to a second absorption box 412. One side of the top of the first absorption box 408 is fixedly connected to a smoke guide pipe 413. The smoke guide pipe 413 penetrates the second absorption box 412 and extends to the bottom thereof. The surface of the smoke guide pipe 413 is fixedly connected to a plurality of evenly distributed second one-way valves 414. A liquid baffle 415 is fixedly provided on the top of the inner wall of 412, and a second smoke delivery pipe 417 is fixedly connected to the top of the second absorption box 412, one end of the second smoke delivery pipe 417 is fixedly connected to the smoke exhaust hood 407, the outer wall of the smoke exhaust hood 407 is fixedly connected to the installation opening opened at one end of the treatment box 401, and limit seats 418 are fixedly provided on the top and bottom of the inner wall of the smoke exhaust hood 407, an activated carbon honeycomb block 419 is arranged between the two limit seats 418, a disassembly plate is installed on one side of the smoke exhaust hood 407 by bolts, a liquid adding pipe 416 is fixedly provided in the connecting hole opened in the middle part of the top of the treatment box 401, the top of the liquid adding pipe 416 is fixedly connected to the control valve, the top of the control valve is fixedly connected to the liquid adding bucket 404, the bottom end of the first absorption box 408 is fixedly connected to the drain pipe 410, one end of the drain pipe 410 is fixedly connected to the drain valve 405, and an inspection door 406 is hinged in the movable opening opened on one side of the treatment box 401.
[0023] The spring placement assembly 3 includes two fixed blocks 301, one end of each fixed block 301 is rotatably connected to a rotating shaft, a placement cross plate 302 is fixed between the two rotating shafts, a plurality of evenly distributed placement columns 303 are fixed on the top of the placement cross plate 302, two first limit sleeves 304 are fixed on one side of the placement cross plate 302, a limit column 305 is interspersed between the two first limit sleeves 304, a second limit sleeve 306 is fixed on one side of the fixed block 301, one side of the outer wall of the limit column 305 is interspersed with the inner wall of the second limit sleeve 306, and a handle is fixed on the bottom end of the limit column 305, a switch panel is fixed on the other end of the forging box 1, a temperature control switch, an exhaust fan switch and a solenoid valve switch are fixed on the surface of the switch panel, and the two electric heating tubes, the exhaust fan 402 and the solenoid valve 411 are electrically connected to the external power supply through the temperature control switch, the exhaust fan switch and the solenoid valve switch respectively.
[0024] Working principle: When in use, personnel place the mattress spring on the spring placement assembly 3, and the spring can be placed on the placement column 303 connected to the placement horizontal plate 302, thereby limiting the spring. After closing the movable door 2, the electric heating pipe heats the forging box 1, and the spring can be heat-treated;
[0025] During the heat treatment of the spring, in the oil fume treatment mechanism 4, the exhaust fan 402 draws the oil fume in the forging box 1 and sends it into the first absorption box 408 through the first smoke delivery pipe 403. The first absorption box 408 and the second absorption box 412 are both filled with alkaline liquid for absorbing oil fume. The oil fume is discharged from the first one-way valve 409 and absorbed by the liquid, and then enters the second absorption box 412 again through the second one-way valve 414 connected to the smoke guide pipe 413. The oil fume is absorbed again in the second absorption box 412, and then enters the exhaust hood 407 through the second smoke delivery pipe 417, and is again absorbed by the activated carbon honeycomb block 419 and then discharged, thereby ensuring the treatment effect of the oil fume. The personnel can add alkaline liquid through the liquid adding bucket 404. When changing the liquid, open the solenoid valve 411, and then open the drain valve 405, the second absorption box 412 enters the first absorption box 408, and then can be discharged through the drain valve 405.
[0026] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A mattress spring forging box with oil fume treatment function, comprising a forging box (1), both ends of one side of the forging box (1) are hinged with movable doors (2), and a plurality of evenly distributed spring placement components (3) are fixedly arranged inside the forging box (1), an oil fume treatment mechanism (4) is arranged at one end of the forging box (1), and electric heating pipes are installed on both sides of the inner wall of the forging box (1), characterized in that: The oil fume treatment mechanism (4) comprises a treatment box (401), a blower (402) is installed on one side of the top of the treatment box (401), an air inlet end of the blower (402) is fixedly connected to an air exhaust hole provided on the surface of one end of the forging box (1), an air outlet end of the blower (402) is fixedly connected to a first smoke delivery pipe (403), a first absorption box (408) is fixedly provided at the bottom of the inner wall of the treatment box (401), the first smoke delivery pipe (403) penetrates the first absorption box (408) and extends to the bottom thereof, and a plurality of evenly distributed first one-way valves (409) are fixedly connected to the surface of the first smoke delivery pipe (403). The top of the first absorption box (408) is fixedly connected to a solenoid valve (411), the top of the solenoid valve (411) is fixedly connected to a second absorption box (412), one side of the top of the first absorption box (408) is fixedly connected to a smoke guide pipe (413), the smoke guide pipe (413) passes through the second absorption box (412) and extends to the bottom thereof, the surface of the smoke guide pipe (413) is fixedly connected to a plurality of evenly distributed second one-way valves (414), the top of the inner wall of the second absorption box (412) is fixedly provided with a liquid baffle plate (415), and the top of the second absorption box (412) is fixedly connected to a second smoke delivery pipe (417).
2. The mattress spring forging box with oil fume treatment function according to claim 1, characterized in that: One end of the second smoke delivery pipe (417) is fixedly connected to a smoke exhaust hood (407), the outer wall of the smoke exhaust hood (407) is fixedly connected to a mounting opening opened at one end of the processing box (401), the top and bottom of the inner wall of the smoke exhaust hood (407) are fixedly provided with limit seats (418), an activated carbon honeycomb block (419) is arranged between the two limit seats (418), and a disassembly plate is installed on one side of the smoke exhaust hood (407) by bolts.
3. The mattress spring forging box with oil fume treatment function according to claim 1, characterized in that: A liquid adding pipe (416) is fixedly provided in a connection hole opened in the middle of the top of the treatment box (401), the top of the liquid adding pipe (416) is fixedly connected to a control valve, the top of the control valve is fixedly connected to a liquid adding bucket (404), the bottom end of the first absorption box (408) is fixedly connected to a liquid drain pipe (410), one end of the liquid drain pipe (410) is fixedly connected to a liquid drain valve (405), and an inspection door (406) is hinged in a movable opening opened on one side of the treatment box (401).
4. The mattress spring forging box with oil fume treatment function according to claim 1, characterized in that: The spring placement assembly (3) comprises two fixed blocks (301), one end of each of the fixed blocks (301) is rotatably connected to a rotating shaft, a placement cross plate (302) is fixedly arranged between the two rotating shafts, and a plurality of evenly distributed placement columns (303) are fixedly arranged at the top of the placement cross plate (302).
5. The mattress spring forging box with oil fume treatment function according to claim 4, characterized in that: Two first limiting sleeves (304) are fixedly provided on one side of the horizontal plate (302), a limiting column (305) is inserted between the two first limiting sleeves (304), a second limiting sleeve (306) is fixedly provided on one side of the fixed block (301), one side of the outer wall of the limiting column (305) is inserted and connected with the inner wall of the second limiting sleeve (306), and a handle is fixedly provided at the bottom end of the limiting column (305).
6. The mattress spring forging box with oil fume treatment function according to claim 1, characterized in that: A switch panel is fixedly provided at the other end of the forging box (1), and a temperature control switch, an exhaust fan switch and a solenoid valve switch are fixedly provided on the surface of the switch panel. The two electric heating tubes, the exhaust fan (402) and the solenoid valve (411) are electrically connected to an external power supply via the temperature control switch, the exhaust fan switch and the solenoid valve switch, respectively.