An intercooler aluminum casting device with heat compensation structure

Abstract

The utility model relates to the field of casting devices, and discloses an intercooler aluminum casting device with a heat compensation structure, comprising: a supporting box body, on which an intercooler aluminum casting mechanism is arranged; the intercooler aluminum casting mechanism comprises an intercooler aluminum casting assembly and a switching assembly; the intercooler aluminum casting assembly comprises a mounting frame, a cylinder, a heating wire and an intercooler aluminum casting mold, the mounting frame is fixedly mounted on the top of the supporting box body, the cylinder is fixedly connected to the mounting frame, and the heating wire is fixedly mounted inside the cylinder; the switching assembly comprises a power motor, a power shaft, a turntable, a cylinder, a plug rod, a moving rod, a chassis, a hydraulic cylinder and a push plate. The utility model has the following advantages and effects: while ensuring heat compensation for the intercooler aluminum parts, the intercooler aluminum casting mold can also be quickly switched, and the intercooler aluminum parts can be continuously cast.

Description

Technical Field

[0001] The utility model relates to the technical field of casting devices, in particular to an intercooler aluminum casting device with a heat compensation structure. Background Art

[0002] Aluminum intercooler is a kind of internal component of the car. Aluminum is usually light and has good heat dissipation effect. The intercooler is actually a supporting part of the turbocharger. Its function is to reduce the temperature of the high-temperature air after the turbocharger, so as to reduce the heat load of the engine, increase the intake volume, and then increase the power of the engine. Therefore, the intercooler is an important component of the turbocharging system.

[0003] After the operator pours the high-temperature aluminum liquid into the forming mold, the temperature of the outer layer of the high-temperature aluminum liquid drops rapidly, while the heat of the inner layer of the aluminum liquid is difficult to radiate outward in a short time, resulting in a large temperature difference between the inside and outside of the aluminum liquid, which can easily lead to uneven shrinkage inside the aluminum liquid before it solidifies and forms, resulting in shrinkage holes on the surface of the aluminum liquid after solidification and forming. The prior art has a notice number of CN216680164U, which discloses an aluminum casting machine with a heat compensation function, comprising a base and a casting mold arranged on the base, a cavity is provided in the base, the cavity is connected to the top surface of the base, a compensation groove is provided on the inner wall of the cavity, a heating wire is installed on the inner wall of the compensation groove, a support plate is slidably installed in the cavity, the casting mold is installed on the support plate, a connecting device is provided between the support plate and the casting mold, and a driving device for driving the support plate to move vertically is provided in the base.

[0004] When in use, the aluminum liquid inside the intercooler aluminum parts can shrink evenly, but the intercooler aluminum parts cannot be cast continuously, which will reduce the casting efficiency of the intercooler aluminum parts and has certain limitations. Therefore, it is necessary to design an intercooler aluminum parts casting device with a heat compensation structure to solve the above problems.

[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0006] The utility model aims to provide an intercooler aluminum casting device with a heat compensation structure to solve the above problems.

[0007] The above technical purpose of the utility model is achieved through the following technical solutions: an intercooler aluminum casting device with a heat compensation structure, comprising:

[0008] A supporting box body, on which an intercooler aluminum casting mechanism is disposed;

[0009] The intercooler aluminum casting mechanism comprises an intercooler aluminum casting assembly and a switching assembly;

[0010] The intercooler aluminum casting assembly comprises a mounting frame, a cylinder, a heating wire and an intercooler aluminum casting mold, wherein the mounting frame is fixedly mounted on the top of the supporting box, the cylinder is fixedly connected to the mounting frame, and the heating wire is fixedly mounted inside the cylinder;

[0011] The switching assembly includes a power motor, a power shaft, a turntable, a cylinder, an insertion rod, a moving rod, a chassis, a hydraulic cylinder and a push plate. The power motor and the hydraulic cylinder are both fixedly mounted on the top inner wall of the support box, the output end of the power motor is fixedly connected to the power shaft, the top end of the power shaft is fixedly connected to the turntable, the cylinder and the moving rod are both vertically slidably mounted on the turntable, a slot is provided at the top end of the cylinder, the insertion rod is clamped in the slot, the top end of the insertion rod is fixedly connected to the intercooler aluminum casting mold, the bottom end of the moving rod is fixedly connected to the chassis, the hydraulic rod of the hydraulic cylinder is fixedly connected to the push plate, and the top end of the push plate is in contact with a chassis.

[0012] The utility model is further configured as follows: a limit plate is fixedly arranged on the top end of the moving rod, and the bottom end of the limit plate is in contact with the rotating disk.

[0013] The utility model is further configured as follows: the bottom end of the chassis is in contact with the supporting box.

[0014] By adopting the above technical solution, the chassis can be limited.

[0015] The utility model is further configured as follows: the bottom end of the intercooler aluminum casting mold is in contact with the cylinder, and the intercooler aluminum casting mold is filled with aluminum liquid.

[0016] The utility model is further configured as follows: a plurality of ventilation holes are provided on the top of the cylinder.

[0017] By adopting the above technical solution, ventilation treatment can be easily performed on the inside of the cylinder.

[0018] The utility model is further configured as follows: a storage groove is provided on the top of the support box body, and the push plate is located in the storage groove.

[0019] By adopting the above technical solution, the push tray can be stored and hidden.

[0020] The utility model is further configured as follows: a guide hole is opened on the inner wall of the bottom of the storage groove, a guide block is fixedly arranged at the bottom end of the push plate, and the guide block is slidably installed in the guide hole.

[0021] The utility model is further configured as follows: two main sliding holes are provided at the top of the turntable, and the cylinder is slidably installed in the main sliding holes; four auxiliary sliding holes are provided at the top of the turntable, and the moving rod is slidably installed in the auxiliary sliding holes.

[0022] The beneficial effects of the utility model are:

[0023] 1. The utility model provides an intercooler aluminum casting mechanism. After the intercooler aluminum is formed, aluminum liquid can be added to the vacant intercooler aluminum casting mold. During this process, the push plate can be moved down to move the left intercooler aluminum casting mold out of the cylinder. Then, the power motor is started to switch the positions of the two intercooler aluminum casting molds. Then, the hydraulic cylinder is started to allow the intercooler aluminum casting mold with aluminum liquid to enter the cylinder. Then, the intercooler aluminum casting mold corresponding to the formed intercooler aluminum is taken out. In this way, the switching process can be quickly performed to improve the intercooler aluminum casting efficiency.

[0024] 2. The utility model provides an intercooler aluminum casting mechanism, which can ensure heat compensation for the intercooler aluminum and quickly switch the intercooler aluminum casting mold, so that the intercooler aluminum can be cast continuously. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 and Figure 2 The utility model discloses a stereoscopic structural diagram of an intercooler aluminum casting device with a heat compensation structure.

[0027] Figure 3 The utility model discloses a cross-sectional structural schematic diagram of an intercooler aluminum casting device with a heat compensation structure.

[0028] Figure 4 yes Figure 3 Schematic diagram of the structure of part A in .

[0029] In the figure, 1. support box; 2. power motor; 3. power shaft; 4. turntable; 5. cylinder; 6. intercooler aluminum casting mold; 7. plug rod; 8. slot; 9. moving rod; 10. chassis; 11. mounting frame; 12. cylinder; 13. heating wire; 14. hydraulic cylinder; 15. push plate; 16. storage slot. DETAILED DESCRIPTION

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0031] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides an intercooler aluminum casting device with a heat compensation structure, comprising:

[0033] The supporting box body 1 is provided with an intercooler aluminum casting mechanism. It should be noted that the casting process is performed through the intercooler aluminum casting mechanism;

[0034] The intercooler aluminum casting mechanism includes an intercooler aluminum casting assembly and a switching assembly. It should be noted that the switching assembly is convenient for quick switching.

[0035] The intercooler aluminum casting assembly includes a mounting frame 11, a cylinder 12, a heating wire 13 and an intercooler aluminum casting mold 6. The mounting frame 11 is fixedly mounted on the top of the support box 1, the cylinder 12 is fixedly connected to the mounting frame 11, and the heating wire 13 is fixedly mounted inside the cylinder 12.

[0036] Through the above-mentioned intercooler aluminum casting assembly, after pouring aluminum liquid in the intercooler aluminum casting mold 6, the intercooler aluminum casting mold 6 can be moved upward, so that the intercooler aluminum casting mold 6 is moved into the cylinder 12, and the heat radiated outward by the heating wire 13 can be conducted to the surface of the aluminum liquid, and the outer layer of aluminum liquid is heat compensated to slow down the speed of the temperature reduction of the outer layer of aluminum liquid, so as to reduce the temperature difference between the inner and outer layers of aluminum liquid, reduce the possibility of uneven shrinkage of the inner and outer layers of aluminum liquid, and thus reduce the probability of shrinkage holes on the surface of the aluminum liquid after solidification;

[0037] The switching assembly includes a power motor 2, a power shaft 3, a turntable 4, a cylinder 5, an insert rod 7, a moving rod 9, a chassis 10, a hydraulic cylinder 14 and a push plate 15. The power motor 2 and the hydraulic cylinder 14 are fixedly installed on the top inner wall of the support box 1. The output end of the power motor 2 is fixedly connected to the power shaft 3, and the top of the power shaft 3 is fixedly connected to the turntable 4. The cylinder 5 and the moving rod 9 are both vertically slidably installed on the turntable 4. A slot 8 is opened at the top of the cylinder 5, and the insert rod 7 is clamped in the slot 8. The top of the insert rod 7 is fixedly connected to the intercooler aluminum casting mold 6, the bottom end of the moving rod 9 is fixedly connected to the chassis 10, the hydraulic rod of the hydraulic cylinder 14 is fixedly connected to the push plate 15, and the top of the push plate 15 is in contact with a chassis 10.

[0038] Through the above-mentioned switching assembly, the aluminum liquid is added to the right intercooler aluminum casting mold 6, and then the power motor 2 is started, so that the power shaft 3 can drive the turntable 4 to rotate, so that the intercooler aluminum casting mold 6 with the aluminum liquid added is moved to the bottom of the cylinder 12, and then the hydraulic cylinder 14 is started, so that the push plate 15 can drive the chassis 10 to move upward, and then the cylinder 5 can drive the intercooler aluminum casting mold 6 to move upward, so that the intercooler aluminum casting mold 6 with the aluminum liquid added is moved upward into the cylinder 12, and the aluminum liquid in the inner and outer layers of the intercooler aluminum casting mold 6 is heat-compensated. After the intercooler aluminum part is formed, aluminum liquid can be added to the empty intercooler aluminum part casting mold 6, and the push plate 15 can be moved down to move the intercooler aluminum part casting mold 6 on the left out of the cylinder 12, and then the power motor 2 is started to switch the positions of the two intercooler aluminum part casting molds 6, and then the hydraulic cylinder 14 is started to make the intercooler aluminum part casting mold 6 with aluminum liquid enter the cylinder 12, and then the intercooler aluminum part casting mold 6 corresponding to the formed intercooler aluminum part is taken out, so that the switching process can be quickly performed to improve the casting efficiency of the intercooler aluminum part.

[0039] Specifically, a limit plate is fixedly provided at the top of the moving rod 9, the bottom end of the limit plate contacts the turntable 4, and the bottom end of the chassis 10 contacts the supporting box 1. It should be noted that the chassis 10 can be limited.

[0040] Specifically, the bottom end of the intercooler aluminum casting mold 6 is in contact with the cylinder 5 , and the intercooler aluminum casting mold 6 is filled with aluminum liquid. It should be noted that the intercooler aluminum casting mold 6 can be supported.

[0041] Specifically, a plurality of ventilation holes are provided at the top of the cylinder 12 . It should be noted that ventilation is performed inside the cylinder 12 .

[0042] Specifically, a storage groove 16 is opened on the top of the support box 1, and the push plate 15 is located in the storage groove 16. A guide hole is opened on the inner wall at the bottom of the storage groove 16. A guide block is fixedly arranged at the bottom end of the push plate 15, and the guide block is slidably installed in the guide hole. It should be noted that it is convenient to store the push plate 15 and can ensure the stability of the push plate 15 when moving.

[0043] Specifically, two main sliding holes are opened at the top of the turntable 4, and the cylinder 5 is slidably installed in the main sliding holes. Four auxiliary sliding holes are opened at the top of the turntable 4, and the moving rod 9 is slidably installed in the auxiliary sliding holes. It should be noted that it is convenient for the cylinder 5 and the moving rod 9 to move stably in the vertical direction.

[0044] The above is a detailed introduction to an intercooler aluminum casting device with a heat compensation structure provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. An intercooler aluminum casting device with a heat compensation structure, characterized in that: include: A support box (1), wherein an intercooler aluminum casting mechanism is provided on the support box (1); The intercooler aluminum casting mechanism comprises an intercooler aluminum casting assembly and a switching assembly; The intercooler aluminum casting assembly comprises a mounting frame (11), a cylinder (12), a heating wire (13) and an intercooler aluminum casting mold (6); the mounting frame (11) is fixedly mounted on the top of the support box (1); the cylinder (12) is fixedly connected to the mounting frame (11); and the heating wire (13) is fixedly mounted inside the cylinder (12); The switching assembly comprises a power motor (2), a power shaft (3), a turntable (4), a cylinder (5), an insertion rod (7), a moving rod (9), a chassis (10), a hydraulic cylinder (14) and a push plate (15); the power motor (2) and the hydraulic cylinder (14) are both fixedly mounted on the top inner wall of the supporting box (1); the output end of the power motor (2) is fixedly connected to the power shaft (3); the top end of the power shaft (3) is fixedly connected to the turntable (4); the cylinder (5) is fixedly connected to the top inner wall of the supporting box (1); (5) and the moving rod (9) are both vertically slidably installed on the turntable (4), the top of the cylinder (5) is provided with a slot (8), the insertion rod (7) is clamped in the slot (8), the top of the insertion rod (7) is fixedly connected to the intercooler aluminum casting mold (6), the bottom of the moving rod (9) is fixedly connected to the chassis (10), the hydraulic rod of the hydraulic cylinder (14) is fixedly connected to the push plate (15), and the top of the push plate (15) is in contact with a chassis (10).

2. The intercooler aluminum casting device with a heat compensation structure according to claim 1 is characterized in that: A limit plate is fixedly arranged at the top end of the moving rod (9), and the bottom end of the limit plate is in contact with the rotating disk (4).

3. The intercooler aluminum casting device with a heat compensation structure according to claim 1, characterized in that: The bottom end of the chassis (10) is in contact with the supporting box (1).

4. The intercooler aluminum casting device with a heat compensation structure according to claim 1, characterized in that: The bottom end of the intercooler aluminum casting mold (6) is in contact with the cylinder (5), and aluminum liquid is contained in the intercooler aluminum casting mold (6).

5. The intercooler aluminum casting device with a heat compensation structure according to claim 1, characterized in that: The top of the cylinder (12) is provided with a plurality of ventilation holes.

6. The intercooler aluminum casting device with a heat compensation structure according to claim 1, characterized in that: The top of the supporting box (1) is provided with a storage groove (16), and the push plate (15) is located in the storage groove (16).

7. The intercooler aluminum casting device with a heat compensation structure according to claim 6, characterized in that: A guide hole is provided on the inner wall of the bottom of the storage groove (16), and a guide block is fixedly provided at the bottom end of the push plate (15), and the guide block is slidably installed in the guide hole.

8. The intercooler aluminum casting device with a heat compensation structure according to claim 1, characterized in that: The top of the rotating disk (4) is provided with two main sliding holes, in which the cylinder (5) is slidably installed, and the top of the rotating disk (4) is provided with four auxiliary sliding holes, in which the moving rod (9) is slidably installed.

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