A crossbeam for large-scale plate sawing equipment

By designing independent load transfer beams and positioning beams, combined with the combination of cleaning nozzles, telescopic pumps and pressure plates, the problems of high equipment pressure, inaccurate cutting and debris blockage caused by cross beams of traditional large-scale plate sawing equipment are solved, achieving a more stable and efficient sawing effect.

CN222696511UActive Publication Date: 2025-04-01HUNAN APPLE INTELLIGENT EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421338016.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-01
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Due to the large beam span of traditional large-scale plate sawing equipment, the equipment pressure is high and the cutting debris is not easy to dissipate, resulting in blockage and inaccurate cutting problems.

Method used

A cross beam structure of sawing equipment including load transfer beams and positioning beams was designed. Through the independent design of load transfer beams and positioning beams, the clamping plate and the cutting mechanism are not in the same line, reducing the risk of collision, and the combination of cleaning nozzles, telescopic pumps and pressure plates is achieved quickly to clean the cutting debris and fix the plates.

Benefits of technology

It improves the stability of the large span of the sawing equipment, ensures that the cutting mechanism is stable during the travel process, reduces pauses, and prevents inaccurate cutting. At the same time, it solves the blockage problem caused by the accumulation of cutting debris, and improves the cutting effect.

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Abstract

The utility model discloses a crossbeam of a large-scale plate sawing equipment, which relates to the technical field of sawing equipment, including a transfer crossbeam, a transfer motor is fixedly connected to the inner side of the lower end of the transfer crossbeam, a reducer is fixedly connected to the output end of the transfer motor, a transfer screw is fixedly connected to the end face of the reducer, a cable drag chain is arranged above the transfer crossbeam, a cutting power shell is threadedly connected to the surface of the transfer screw, a cutting mechanism is fixedly connected to the inner side of the cutting power shell, and the cutting power shell is slidably connected to the transfer crossbeam. The utility model has a reasonable design structure, and it can make the clamping plate positioning and cutting not on the same straight line by setting a transfer crossbeam and a positioning crossbeam, so that the clamped pressure plate can avoid collision in time when the cutting mechanism moves, and by setting two independent crossbeams, it not only increases the stability of the large span of the device, but also makes the cutting mechanism more stable during the moving process, reduces setbacks, and prevents the problem of inaccurate cutting due to plate vibration during cutting.
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Description

Technical Field

[0001] The utility model relates to the technical field of sawing equipment, in particular to a crossbeam of large-scale plate sawing equipment. Background Art

[0002] Large plates are the most important raw materials for processing various large containers and large equipment shells. When using large rectangular plates, they need to be sawed. Traditionally, large plates are hoisted into cutting equipment by gantry cranes for sawing. In order to saw the required length, lines are usually drawn on the large plates with a brush in advance, and then the gantry crane is used to adjust the position and clamp it on the cutting equipment, and then the cutting saw blade on the cutting equipment is used to saw the large plates.

[0003] Traditional large-scale plate sawing equipment uses relatively wide beams due to its large span. These wide beams not only put pressure on the equipment itself, but also block the cutting debris due to the beams, which will cause blockage and affect the cutting effect. During the cutting process, the plate changes position due to vibration, resulting in inaccurate cutting and inability to observe in time. For this reason, we provide large-scale plate sawing equipment beams to solve the above problems. Utility Model Content

[0004] 1) Technical issues solved

[0005] The utility model aims to make up for the deficiencies of the prior art and provides a crossbeam for large-scale plate sawing equipment.

[0006] 2) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-scale plate sawing equipment crossbeam, including a transferring crossbeam, a transferring motor is fixedly connected to the inner side of the lower end of the transferring crossbeam, a reducer is fixedly connected to the output end of the transferring motor, a transferring screw is fixedly connected to the end face of the reducer, a cable drag chain is arranged above the transferring crossbeam, a cutting power shell is threadedly connected to the surface of the transferring screw, a cutting mechanism is fixedly connected to the inner side of the cutting power shell, the cutting power shell is slidably connected to the transferring crossbeam, a positioning crossbeam is installed on the side of the transferring crossbeam, a gas pipeline component is fixedly connected to the surface of the positioning crossbeam, a cleaning nozzle is connected to the gas pipeline component, the cleaning nozzle is fixedly connected to the positioning crossbeam, a positioning plate is fixedly connected to the surface of the positioning crossbeam, a telescopic pump is fixedly connected to the surface of the positioning plate, the telescopic pump is connected to the gas pipeline component, a pressure plate is fixedly connected to the lower end of the telescopic pump, and the pressure plate is slidably connected to the positioning plate.

[0008] Furthermore, the transfer beam and the positioning beam are both hollow shell-shaped and have round holes on the surface, the telescopic pump passes through the round holes on the surface of the positioning beam, and mounting bases are provided on the lower surfaces of both ends of the transfer beam and the positioning beam.

[0009] Furthermore, the cutting power shell is wrapped around the outer surface of the lower end of the transfer beam, and the cutting disk of the cutting mechanism inside the cutting power shell is located at one end close to the positioning beam.

[0010] Furthermore, the cleaning nozzle is installed below the positioning beam, and small holes are provided below the cleaning nozzle and on one side close to the cutting mechanism.

[0011] Furthermore, the lower end of the pressing plate is a flat plate, and two sliding rods are fixedly connected to the upper surface of the flat plate. The sliding rods penetrate the positioning plate and are slidably connected thereto.

[0012] Furthermore, the gas pipeline component is divided into multiple groups of pipelines, and each group of pipelines is individually connected to the telescopic pump.

[0013] 3) Beneficial effects:

[0014] Compared with the prior art, the crossbeam of the large-scale plate sawing equipment has the following beneficial effects:

[0015] 1. The utility model sets a transfer beam and a positioning beam so that the clamped plate positioning and cutting are not in the same straight line, so that the clamped pressure plate can avoid collision in time when the cutting mechanism moves. By setting two independent beams, the stability of the large span of the device is increased and the cutting mechanism can be more stable during the movement, with less setbacks, to prevent inaccurate cutting caused by plate vibration during cutting.

[0016] 2. The utility model cleans and fixes the cut plate by arranging a cleaning nozzle, a telescopic pump and a pressure plate. By arranging the cleaning nozzle, the cutting debris can be quickly blown away to prevent accumulation and obstruction to the cutting mechanism. By arranging the telescopic pump and the pressure plate, the plate can be fixed, thereby achieving the effect of timely cleaning the debris and fixing the plate, and solving the problem that the wide crossbeam blocks the cutting debris from being difficult to disperse, causing blockage and affecting the cutting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the transfer beam structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cutting power shell structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the gas pipeline components of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the pressing plate of the utility model.

[0021] In the figure: 1. Transfer beam; 2. Transfer motor; 3. Reducer; 4. Transfer screw; 5. Cable drag chain; 6. Telescopic pump; 7. Press plate; 8. Cutting power shell; 9. Cutting mechanism; 10. Positioning beam; 11. Gas pipeline components; 12. Cleaning nozzle; 13. Positioning plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-4 As shown, the utility model provides a technical solution: a large-scale plate sawing equipment beam, including a transferring beam 1, a transferring motor 2 is fixedly connected to the inner side of the lower end of the transferring beam 1, a reducer 3 is fixedly connected to the output end of the transferring motor 2, a transferring screw 4 is fixedly connected to the end face of the reducer 3, a cable drag chain 5 is arranged above the transferring beam 1, a cutting power shell 8 is threadedly connected to the surface of the transferring screw 4, a cutting mechanism 9 is fixedly connected to the inner side of the cutting power shell 8, the cutting power shell 8 is wrapped around the outer surface of the lower end of the transferring beam 1, the cutting disk of the cutting mechanism 9 on the inner side of the cutting power shell 8 is at one end close to the positioning beam 1, and the cutting power shell 8 can carry the cutting mechanism 9 and hang it above the plate to split the plate.

[0024] The cutting power shell 8 is slidably connected to the transferring beam 1, a positioning beam 10 is installed on the side of the transferring beam 1, a gas pipeline component 11 is fixedly connected to the surface of the positioning beam 10, the gas pipeline component 11 is connected to a cleaning nozzle 12, the cleaning nozzle 12 is installed below the positioning beam 10, small holes are opened below the cleaning nozzle 12 and on the side close to the cutting mechanism 9, the cleaning nozzle 12 can blow the debris away from the incision in time during the process of the device cutting the plate, to prevent the debris from affecting the cutting and filling the incision.

[0025] The cleaning nozzle 12 is fixedly connected to the positioning beam 10. The transfer beam 1 and the positioning beam 10 are both hollow shells and have round holes on the surface. The telescopic pump 6 passes through the round holes on the surface of the positioning beam 10. The lower surfaces of both ends of the transfer beam 1 and the positioning beam 10 are provided with mounting bases. The transfer beam 1 and the positioning beam 10 can use their own structural support devices to cut large-span plates, so that the device can move smoothly during cutting.

[0026] A positioning plate 13 is fixedly connected to the surface of the positioning beam 10, and a telescopic pump 6 is fixedly connected to the surface of the positioning plate 13. The telescopic pump 6 is connected to the gas pipeline component 11. The pipeline component 11 is divided into multiple groups of pipelines, and each group of pipelines is individually connected to the telescopic pump 6. The pipeline component 11 can accurately control the lifting and lowering of the telescopic pump 6 to prevent the cutting mechanism 9 from being affected by the telescopic pump 6 during the movement of the plate cutting process.

[0027] The lower end of the telescopic pump 6 is fixedly connected to a pressure plate 7, which is slidably connected to the positioning plate 13. The lower end of the pressure plate 7 is a flat plate, and two sliding rods are fixedly connected to the upper surface of the flat plate. The sliding rods penetrate the positioning plate 13 and are slidably connected thereto. The pressure plate 7 can utilize the push and contraction of the telescopic pump 6 to produce the effect of clamping the plate to prevent the plate from vibrating and changing its position during the cutting process.

[0028] Working principle: When in use, first push the telescopic pump 6 down through the gas pipeline component 11 to press close to the plate and clamp the plate position through the pressure plate 7. Start the transfer motor 2 and use the reducer 3 to drive the transfer screw 4 to rotate. The cutting power shell 8 drives the cutting mechanism 9 to cut the plate. At the same time, the cleaning nozzle 12 connected to the gas pipeline component 11 sprays gas to clean the residue crushed by the cutting mechanism 9 in time. While the cutting mechanism 9 is cutting and moving, the pressure plates 7 are controlled and lifted one by one to prevent interference with the cutting of the plate.

Claims

1. A crossbeam for large-scale plate sawing equipment, comprising a transfer crossbeam (1), characterized in that: The lower inner side of the transfer beam (1) is fixedly connected to a transfer motor (2), the output end of the transfer motor (2) is fixedly connected to a reducer (3), the end face of the reducer (3) is fixedly connected to a transfer screw (4), a cable drag chain (5) is arranged above the transfer beam (1), the surface of the transfer screw (4) is threadedly connected to a cutting power shell (8), the inner side of the cutting power shell (8) is fixedly connected to a cutting mechanism (9), the cutting power shell (8) is slidably connected to the transfer beam (1), and a positioning beam (1) is installed on the side of the transfer beam (1). 0), a gas pipeline component (11) is fixedly connected to the surface of the positioning beam (10), the gas pipeline component (11) is connected to a cleaning nozzle (12), the cleaning nozzle (12) is fixedly connected to the positioning beam (10), a positioning plate (13) is fixedly connected to the surface of the positioning beam (10), a telescopic pump (6) is fixedly connected to the surface of the positioning plate (13), the telescopic pump (6) is connected to the gas pipeline component (11), a pressure plate (7) is fixedly connected to the lower end of the telescopic pump (6), and the pressure plate (7) is slidably connected to the positioning plate (13).

2. A crossbeam for large-scale plate sawing equipment according to claim 1, characterized in that: The transfer beam (1) and the positioning beam (10) are both hollow shell-shaped and have circular holes on their surfaces. The telescopic pump (6) passes through the circular holes on the surface of the positioning beam (10). The lower surfaces of both ends of the transfer beam (1) and the positioning beam (10) are provided with mounting bases.

3. A crossbeam for large-scale plate sawing equipment according to claim 1, characterized in that: The cutting power shell (8) is wrapped around the outer surface of the lower end of the transfer beam (1), and the cutting disk of the cutting mechanism (9) inside the cutting power shell (8) is located at one end close to the positioning beam (10).

4. A crossbeam for large-scale plate sawing equipment according to claim 1, characterized in that: The cleaning nozzle (12) is installed below the positioning beam (10), and small holes are provided below the cleaning nozzle (12) and on a side close to the cutting mechanism (9).

5. The crossbeam of large plate sawing equipment according to claim 1, characterized in that: The lower end of the pressing plate (7) is a flat plate, and two sliding rods are fixedly connected to the upper surface of the flat plate. The sliding rods penetrate the positioning plate (13) and are slidably connected thereto.

6. A crossbeam for large-scale plate sawing equipment according to claim 1, characterized in that: The gas pipeline component (11) is divided into a plurality of groups of pipelines, and each group of pipelines is individually connected to the telescopic pump (6).