Gear tooth profile deburring device

By designing a gear tooth profile deburring device with slide grooves, sliders and springs, the problem of poor contact or increased wear during gear tooth profile deburring is solved, and effective deburring of multiple gears is achieved.

CN222696726UActive Publication Date: 2025-04-01JUNAN JIANYUAN CASTING CO LTD
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Patent Information

Application Number
CN202420352493.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-04-01
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

During the gear tooth profile deburring process, the position between the copper wire wheel and the gear is improperly adjusted, resulting in poor contact, poor deburring effect, or increased wear.

Method used

A gear tooth profile deburring device is designed, including a workbench, fixing plate, slider, slider, motor, grinding roller and spring. The grinding roller is driven to contact the gear tooth profile by the motor, and the contact is maintained through the spring to achieve deburring of various gears.

Benefits of technology

Effective deburring of the gear tooth profile is achieved, avoiding the problem of poor contact or increased wear caused by improper position between the copper wire wheel and the gear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gear tooth profile deburring device, comprising a workbench and a fixed plate, a slide groove is provided on the top of the fixed plate, a slider is movably connected inside the slide groove, a first motor is designed, the first motor works to drive a grinding roller fixedly connected to a movable rotating end to rotate, and the second motor also works to drive the gear to rotate, the rotation of the gear drives the gear ring and the rotating cylinder to rotate, the rotation of the rotating cylinder drives the connecting plate, the supporting seat and the gear to rotate, because the tooth profile of the gear is concave and convex, the grinding roller is squeezed and moved while the gear rotates, the movement of the grinding roller drives the first motor and the slider to move, the movement of the first motor compresses the spring, so that the grinding roller is always in contact with the tooth profile of the gear, thereby realizing the deburring of various gears.
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Description

Technical Field

[0001] The utility model relates to the field of deburring, in particular to a gear tooth profile deburring device. Background Art

[0002] Gears refer to mechanical components with teeth on the rim that can continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. At the end of the 19th century, the principle of the gear cutting method and the special machine tools and tools that use this principle to cut gears appeared one after another. With the development of production, the smoothness of gear operation has been paid attention to. Generally, there are gear teeth, tooth grooves, end faces, normal faces, tooth top circles, tooth root circles, base circles, and pitch circles. Gears are a common part often used in mechanical transmission. Gears are made of high-quality high-strength alloy steel, with surface carburizing and hardening treatment, strong load-bearing capacity, and durability. In practical applications, helical gears, as a type of gear, are widely used because of their stable transmission, low impact, vibration and noise.

[0003] For example, in the gear tooth profile deburring device disclosed in the utility model with authorization announcement number CN219562470U, the gear rotates together with the sleeve under the drive of the rotating grinding part, and the tooth profile of the bevel gear rolls on the surface of the rotating grinding part. The burrs of the gear tooth profile are polished away during the rolling of the gear tooth profile on the surface of the rotating grinding part. When deburring the gear tooth profile, when adjusting the position of the copper wire wheel, the copper wire wheel and the gear are far apart, and the copper wire wheel cannot have good contact with the gear tooth profile, so that the copper wire wheel has a poor deburring effect on the gear tooth profile. When the copper wire wheel and the gear are close, the wear of the copper wire wheel on the gear tooth profile is increased. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a gear tooth profile deburring device, which can solve the technical problem that when deburring the gear tooth profile, when the position of the copper wire wheel is adjusted, the position between the copper wire wheel and the gear is far away, the copper wire wheel cannot make good contact with the gear tooth profile, and the copper wire wheel has a poor deburring effect on the gear tooth profile. When the position between the copper wire wheel and the gear is close, the wear of the copper wire wheel on the gear tooth profile is increased.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a gear tooth profile deburring device, comprising a workbench and a fixed plate, a slide groove is provided on the top of the fixed plate, a slider is movably connected inside the slide groove, a first motor is fixedly connected to the top of the slider, a connecting plate is fixedly connected to the top of the fixed plate, a guide column fixedly connected to the first motor is passed through one side of the connecting plate, a spring located between the first motor and the connecting plate is sleeved on the outer side of the guide column, a limiting disk is fixedly connected to one side of the guide column, and a grinding roller is fixedly connected to the rotating end of the first motor.

[0006] As a preferred technical solution of the utility model, a work box is fixedly connected to the bottom of the workbench, an electric telescopic rod is fixedly connected to the interior of the work box, an output end of the electric telescopic rod is movably connected to a connecting disk, a bearing is fixedly connected to the interior of the workbench, a rotating cylinder is fixedly connected to the interior of the bearing, a plurality of first connecting rods are movably connected to the outer side of the connecting disk, a plurality of second connecting rods movably connected to the first connecting rods are movably connected to the outer side of the rotating cylinder, and a support seat is fixedly connected to one side of each of the first connecting rods.

[0007] As a preferred technical solution of the utility model, a second motor is fixedly connected to the inside of the working box, a gear is fixedly connected to the rotating end of the second motor, and a gear ring meshing with the gear is sleeved on the outer side of the bottom of the rotating cylinder.

[0008] As a preferred technical solution of the utility model, a movable groove is provided on the top of the workbench, a screw rod is movably connected inside the movable groove, a threaded block threadedly connected to the screw rod is sleeved on the outer side of the screw rod, a fixed plate is fixedly connected to the top of the threaded block, a third motor is fixedly connected to one side of the workbench, and the rotating end of the third motor is fixedly connected to the screw rod.

[0009] As a preferred technical solution of the utility model, four supporting legs are fixedly connected to the four corners of the bottom of the workbench.

[0010] As a preferred technical solution of the utility model, a rubber pad is sleeved on the outer side of the top of the support seat.

[0011] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0012] 1. By designing a first motor, the first motor drives the grinding roller fixedly connected to the mobile rotating end to rotate, and the second motor also drives the gear to rotate. The rotation of the gear drives the gear ring and the rotating cylinder to rotate, and the rotation of the rotating cylinder drives the connecting plate, the supporting seat and the gear to rotate. Because the tooth profile of the gear is concave and convex, the grinding roller is squeezed and moved while the gear rotates. The movement of the grinding roller drives the first motor and the slider to move. The movement of the first motor compresses the spring, so that the grinding roller is always in contact with the tooth profile of the gear, thereby realizing the deburring of various gears;

[0013] 2. An electric telescopic rod is designed, which drives the connecting plate fixedly connected to it to move. The movement of the connecting plate drives the first connecting rod movably connected to it to move. The movement of the first connecting rod drives the support seat fixedly connected to it to move. The movement of the first connecting rod drives the second connecting rod movably connected to it to move. The inner ring of the gear is clamped and fixed by the support seat, thereby fixing the gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the gear tooth profile deburring device of the utility model;

[0015] Figure 2 This is a front structural schematic diagram of the gear tooth profile deburring device of the utility model;

[0016] Figure 3 This is a schematic diagram of the top view of the gear tooth profile deburring device of the utility model;

[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the clamping assembly of the gear tooth profile deburring device of the utility model;

[0018] Figure 5 This is a three-dimensional structural diagram of a moving assembly of a gear tooth profile deburring device of the utility model;

[0019] Among them: 1. workbench; 2. fixed plate; 3. slide groove; 4. slider; 5. first motor; 6. connecting plate; 7. guide column; 8. spring; 9. limit plate; 10. grinding roller; 11. working box; 12. electric telescopic rod; 13. connecting plate; 14. bearing; 15. rotating cylinder; 16. first connecting rod; 17. second connecting rod; 18. support seat; 19. second motor; 20. gear; 21. gear ring; 22. moving groove; 23. screw rod; 24. threaded block; 25. third motor; 26. supporting leg. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0021] Example

[0022] Please refer to Figure 1-Figure 5As shown, the utility model provides a gear tooth profile deburring device, a work box 11 is fixedly connected to the bottom of the workbench 1, an electric telescopic rod 12 is fixedly connected inside the work box 11, and a connecting plate 13 is movably connected to the output end of the electric telescopic rod 12, a bearing 14 is fixedly connected inside the workbench 1, a rotating cylinder 15 is fixedly connected inside the bearing 14, a plurality of first connecting rods 16 are movably connected to the outer side of the connecting plate 13, a plurality of second connecting rods 17 movably connected to the first connecting rods 16 are movably connected to the outer side of the rotating cylinder 15, and a support seat 18 is fixedly connected to one side of the plurality of first connecting rods 16, a rubber pad is sleeved on the outer side of the top of the support seat 18, and the gear can be protected by the rubber pad when the support seat 18 clamps and fixes the gear, a second motor 19 is fixedly connected to the inside of the work box 11, a gear 20 is fixedly connected to the rotating end of the second motor 19, and a gear ring 21 meshing with the gear 20 is sleeved on the outer side of the bottom of the rotating cylinder 15;

[0023] When the gear needs to be fixed, the electric telescopic rod 12 drives the connecting plate 13 fixedly connected thereto to move. The movement of the connecting plate 13 drives the first connecting rod 16 movably connected thereto to move. The movement of the first connecting rod 16 drives the support seat 18 fixedly connected thereto to move. The movement of the first connecting rod 16 drives the second connecting rod 17 movably connected thereto to move, and the inner ring of the gear is clamped and fixed by the support seat 18.

[0024] As a further implementation of this embodiment, Figure 1-Figure 5 As shown, a movable groove 22 is provided on the top of the workbench 1, and a screw rod 23 is movably connected inside the movable groove 22. A threaded block 24 threadedly connected thereto is sleeved on the outer side of the screw rod 23, and a fixed plate 2 is fixedly connected to the top of the threaded block 24. A third motor 25 is fixedly connected to one side of the workbench 1, and the rotating end of the third motor 25 is fixedly connected to the screw rod 23. A slide groove 3 is provided on the top of the fixed plate 2, and a slider 4 is movably connected inside the slide groove 3. A first motor 5 is fixedly connected to the top of the slider 4. A connecting plate 6 is fixedly connected to the top of the fixed plate 2. A guide column 7 fixedly connected to the first motor 5 runs through one side of the connecting plate 6. A spring 8 located between the first motor 5 and the connecting plate 6 is sleeved on the outer side of the guide column 7. A limiting disk 9 is fixedly connected to one side of the guide column 7. A grinding roller 10 is fixedly connected to the rotating end of the first motor 5. Four supporting legs 26 are fixedly connected to the four corners of the bottom of the workbench 1.

[0025] When it is necessary to deburr the gear tooth profile, the third motor 25 drives the screw rod 23 fixedly connected to its rotating end to rotate, and the rotation of the screw rod 23 drives the threaded block 24 threadedly connected to it to move, and the movement of the threaded block 24 drives the slider 4 to move, so that the grinding roller 10 moves to the inside of the tooth profile, and then the first motor 5 drives the grinding roller 10 fixedly connected to the moving rotating end to rotate, and at the same time, the second motor 19 also drives the gear 20 to rotate, and the rotation of the gear 20 drives the gear ring 21 and the rotating cylinder 15 to rotate, and the rotation of the rotating cylinder 15 drives the connecting plate 13, the supporting seat 18 and the gear to rotate. Because the tooth profile of the gear is concave and convex, the grinding roller 10 is squeezed and moved while the gear rotates, and the movement of the grinding roller 10 drives the first motor 5 and the slider 4 to move, and the movement of the first motor 5 compresses the spring 8, so that the grinding roller 10 is always in contact with the tooth profile of the gear, so that the burrs on the tooth profile are processed more cleanly;

[0026] Specific working principle:

[0027] When it is necessary to deburr the gear tooth profile, the gear to be deburred is placed on the rotating cylinder 15, and then the electric telescopic rod 12 is started to drive the connecting plate 13 to move downward, and the movement of the connecting plate 13 drives the first connecting rod 16, the second connecting rod 17 and the support seat 18 to move, and the movement of the support seat 18 clamps the gear, and then the third motor 25 is started to drive the screw rod 23 to rotate, and the rotation of the screw rod 23 drives the threaded block 24, the slider 4 and the grinding roller 10 to move the grinding roller 10 When it reaches the inside of the tooth profile, the first motor 5 is started to drive the grinding roller 10 to rotate to remove the burrs on the gear tooth profile. At the same time, the second motor 19 is started to drive the gear 20, the gear ring 21 and the rotating cylinder 15 to rotate. The rotation of the rotating cylinder 15 drives the connecting plate 13, the supporting seat 18 and the gear to rotate. Because the tooth profile of the gear is concave and convex, the grinding roller 10 is always in contact with the tooth profile of the gear through the slide groove 3, the slider 4, the guide column 7 and the spring 8, so that the grinding roller 10 can process the burrs on the tooth profile more cleanly.

[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A gear tooth profile deburring device, comprising a workbench (1) and a fixing plate (2), characterized in that: The top of the fixed plate (2) is provided with a slide groove (3), the inside of the slide groove (3) is movably connected with a slider (4), the top of the slider (4) is fixedly connected with a first motor (5), the top of the fixed plate (2) is fixedly connected with a connecting plate (6), one side of the connecting plate (6) is penetrated by a guide column (7) fixedly connected to the first motor (5), the outer side of the guide column (7) is sleeved with a spring (8) located between the first motor (5) and the connecting plate (6), one side of the guide column (7) is fixedly connected with a limit plate (9), and the rotating end of the first motor (5) is fixedly connected with a grinding roller (10).

2. The gear tooth profile deburring device according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a work box (11), the interior of the work box (11) is fixedly connected to an electric telescopic rod (12), the output end of the electric telescopic rod (12) is movably connected to a connecting plate (13), the interior of the workbench (1) is fixedly connected to a bearing (14), the interior of the bearing (14) is fixedly connected to a rotating cylinder (15), the outer side of the connecting plate (13) is movably connected to a plurality of first connecting rods (16), the outer side of the rotating cylinder (15) is movably connected to a plurality of second connecting rods (17) movably connected to the first connecting rods (16), and one side of each of the plurality of first connecting rods (16) is fixedly connected to a support seat (18).

3. The gear tooth profile deburring device according to claim 2, characterized in that: A second motor (19) is fixedly connected to the interior of the working box (11), a gear (20) is fixedly connected to the rotating end of the second motor (19), and a gear ring (21) meshing with the gear (20) is sleeved on the outer side of the bottom of the rotating cylinder (15).

4. The gear tooth profile deburring device according to claim 1, characterized in that: A movable groove (22) is provided on the top of the workbench (1), a screw rod (23) is movably connected inside the movable groove (22), a threaded block (24) is sleeved on the outer side of the screw rod (23) and is threadedly connected thereto, a fixed plate (2) is fixedly connected to the top of the threaded block (24), a third motor (25) is fixedly connected to one side of the workbench (1), and a rotating end of the third motor (25) is fixedly connected to the screw rod (23).

5. The gear tooth profile deburring device according to claim 1, characterized in that: Four supporting legs (26) are fixedly connected to the four corners of the bottom of the workbench (1).

6. The gear tooth profile deburring device according to claim 2, characterized in that: The top outer side of the support seat (18) is sleeved with a rubber pad.

Citation Information

Patent Citations

  • Gear tooth profile deburring device

    CN219562470U