Burr removal equipment to prevent over-grinding

By designing a burr treatment device including a frame, a moving assembly, a fixed assembly and a grinding assembly, the cylinder, a grinding roller and a motor drive system are used to achieve efficient automatic grinding of gear parts, solving the problem of time-consuming and labor-consuming manual operation in existing equipment.

CN222696730UActive Publication Date: 2025-04-01泰兴市九羊机械设备有限公司
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Patent Information

Application Number
CN202421173772.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-04-01
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

When handling larger gears, existing burr processing equipment consumes time and effort, has low processing efficiency, and is difficult to achieve efficient automated processing.

Method used

A burr treatment device is designed to prevent excessive grinding, including a frame, a moving assembly, a fixed assembly and a grinding assembly, and automatic grinding of gear parts is achieved through a second cylinder, a grinding roller, a second motor and a belt drive system.

Benefits of technology

It realizes efficient automatic grinding of gear parts, reduces the time and effort of manual operation, improves processing efficiency, and is suitable for gears of different sizes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222696730U_ABST
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Abstract

The utility model discloses a burr processing device for preventing excessive grinding, comprising a frame, a moving component, a fixed component and a grinding component, wherein the moving component is arranged above the frame, the fixed component is arranged on the moving component, and the grinding component is arranged on the moving component, wherein a second cylinder is arranged, the tail end of the second cylinder is fixedly connected to a shell, and the output end is fixedly connected to a mounting plate, a second motor drives a grinding roller to rotate through a belt, and the mounting plate is pushed by the second cylinder to drive the grinding roller to grind the gear part, the grinding rollers are arranged on both sides of the mounting plate, and the four sides of the gear are grinded by the grinding rollers on the two groups of mounting plates, and the efficiency is improved without manual grinding of the gear parts, and the first cylinder pushes the bottom plate to adjust the spacing between the upper clamping plate and the lower clamping plate, so as to clamp gears of different sizes, and the device solves the problem of low efficiency of current manual grinding of gear parts.
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Description

Technical Field

[0001] The utility model belongs to the technical direction of gear processing, and particularly relates to burr processing equipment for preventing excessive grinding. Background Art

[0002] With the continuous advancement of process technology, more and more parts have appeared, among which gears are wheel-shaped mechanical parts that rely on the meshing of teeth to transmit torque. Gears can achieve functions such as changing speed and torque, changing movement direction and changing movement form by transmitting with other toothed mechanical parts (such as another gear, rack, worm). Due to the advantages of high transmission efficiency, accurate transmission ratio and large power range, gear mechanisms are widely used in industrial products, and their design and manufacturing level directly affects the quality of industrial products. Gear teeth interlock with each other, which will drive another gear to rotate to transmit power.

[0003] During the use of existing burr removal equipment, the burrs on gears are usually removed manually, and mechanical equipment is only used when larger gears are processed. When the burrs on gears are removed manually, the user consumes a lot of physical energy during the long-term burr removal, which leads to lower and lower processing efficiency, time-consuming and labor-intensive. This phenomenon has become a problem that needs to be urgently solved by people in this field. Utility Model Content

[0004] The purpose of the utility model is to prevent the burr processing equipment from being over-grinded in the existing device, so as to solve the problem raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a burr processing device to prevent excessive grinding, comprising a frame, a moving component, a fixed component and a grinding component, wherein the moving component is arranged above the frame, the fixed component is arranged on the moving component, and the grinding component is arranged on the moving component.

[0006] The utility model further describes that the grinding assembly includes a mounting plate, a second cylinder, a grinding roller, a second motor and a belt. The second cylinder is arranged on the inner side of the moving assembly. The tail end of the second cylinder is fixedly connected to the moving assembly. The output end of the second cylinder is fixedly connected to the mounting plate. The grinding roller is arranged on both sides of the mounting plate. The grinding roller is driven by a second motor. The second motor is arranged inside the mounting plate. The second motor drives the two groups of grinding rollers to rotate through a belt.

[0007] The utility model further describes that the fixed assembly includes a movable plate, an upper plate, a first cylinder, an upper clamping plate, a bottom plate and a lower clamping plate, the movable plate is arranged on the movable assembly, the upper plate is arranged below the movable plate, the first cylinder is arranged on one side of the upper plate, the tail end of the first cylinder is fixedly connected to the upper plate, the output end of the first cylinder is fixedly connected to the bottom plate, the upper clamping plate is arranged below the upper plate, and the lower clamping plate is arranged above the bottom plate.

[0008] The utility model further describes that the moving assembly includes a shell, a threaded rod, a sliding rod and a first motor, the shell is arranged above the frame, a groove is arranged below the shell, the threaded rod is arranged in the groove below the shell, the sliding rod is arranged on one side of the threaded rod, the threaded rod is driven by the first motor, and the first motor is arranged on one side of the shell.

[0009] The utility model further illustrates that the lower part of the threaded rod is threadedly connected to the movable plate through a threaded sleeve, and the sliding rod is slidably connected to the movable plate through a sliding sleeve.

[0010] The utility model further illustrates that support plates are arranged at the four corners below the frame, an opening is arranged on the frame, and the cleaning slot is arranged at the opening on the frame. The upper opening of the frame is provided with a cleaning slot .

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are: the utility model,

[0012] (1) A second cylinder is provided, the tail end of the second cylinder is fixedly connected to the housing, the output end is fixedly connected to the mounting plate, the second motor drives the grinding roller to rotate through a belt, the mounting plate is pushed by the second cylinder to drive the grinding roller to grind the gear parts, the grinding rollers are arranged on both sides of the mounting plate, and the four sides of the gear are grinded by two groups of grinding rollers on the mounting plate;

[0013] (2) A first cylinder is provided, the movable plate is threadedly connected to the threaded rod through a threaded sleeve, and is slidably connected to the sliding rod through a sliding sleeve. The upper top plate below the movable plate is fixedly connected, the tail end of the first cylinder is fixedly connected to the upper top plate, and the output end is fixedly connected to the bottom plate. The upper clamping plate and the lower clamping plate are rotatably connected through a rotating shaft on the side where the upper top plate and the bottom plate are close to each other. A slot for inserting the lower clamping plate is provided on the upper clamping plate. The bottom plate is pushed by the first cylinder to adjust the distance between the upper clamping plate and the lower clamping plate, so as to clamp gears of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the bottom structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the grinding assembly of the utility model;

[0018] Figure 4 The utility model Figure 1 The enlarged structural diagram at A in the middle;

[0019] In the figure: 1, frame; 11, support plate; 12, cleaning tank; 2, moving assembly; 21, housing; 22, threaded rod; 23, slide rod; 24, first motor; 3, fixed assembly; 31, moving plate; 32, upper top plate; 33, first cylinder; 34, upper clamping plate, 35, bottom plate; 36, lower clamping plate; 4, grinding assembly; 41, mounting plate; 42, second cylinder; 43, grinding roller; 44, second motor; 45, belt. DETAILED DESCRIPTION

[0020] The following is a further non-limiting detailed description of the technical solution of the utility model in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 The utility model provides a technical solution: a burr processing device to prevent excessive grinding, comprising a frame 1, a moving component 2, a fixed component 3 and a grinding component 4, wherein the moving component 2 is arranged above the frame 1, the fixed component 3 is arranged on the moving component 2, and the grinding component 4 is arranged on the moving component 2;

[0022] The grinding assembly 4 includes a mounting plate 41, a second cylinder 42, a grinding roller 43, a second motor 44 and a belt 45. The second cylinder 42 is arranged on the inner side of the moving assembly 2. The tail end of the second cylinder 42 is fixedly connected to the moving assembly 2. The output end of the second cylinder 42 is fixedly connected to the mounting plate 41. The grinding roller 43 is arranged on both sides of the mounting plate 41. The grinding roller 43 is driven by the second motor 44. The second motor 44 is arranged inside the mounting plate 41. The second motor 44 drives the two groups of grinding rollers 43 to rotate through the belt 45. The tail end of the second cylinder 42 is fixedly connected to the housing 21, and the output end is fixedly connected to the mounting plate 41. The second motor 44 drives the grinding roller 43 to rotate through the belt 45. The mounting plate 41 is pushed by the second cylinder 42 to drive the grinding roller 43 to grind the gear parts. The grinding rollers 43 are arranged on both sides of the mounting plate 41. The four sides of the gears are grinded by the grinding rollers 43 on the two groups of mounting plates 41, and there is no need to manually grind the gear parts.

[0023] The fixing assembly 3 includes a moving plate 31, an upper plate 32, a first cylinder 33, an upper clamping plate 34, a bottom plate 35 and a lower clamping plate 36. The moving plate 31 is arranged on the moving assembly 2, the upper plate 32 is arranged below the moving plate 31, the first cylinder 33 is arranged on one side of the upper plate 32, the tail end of the first cylinder 33 is fixedly connected to the upper plate 32, the output end of the first cylinder 33 is fixedly connected to the bottom plate 35, the upper clamping plate 34 is arranged below the upper plate 32, the lower clamping plate 36 is arranged above the bottom plate 35, and the moving plate 31 is connected to the threaded rod through a threaded sleeve. 22 is threadedly connected, and is slidably connected to the slide rod 23 through a sliding sleeve. The upper top plate 32 below the moving plate 31 is fixedly connected. The tail end of the first cylinder 33 is fixedly connected to the upper top plate 32, and the output end is fixedly connected to the bottom plate 35. The upper top plate 32 and the bottom plate 35 are rotatably connected to the upper clamping plate 34 and the lower clamping plate 36 through a rotating shaft on the side where the upper top plate 32 and the bottom plate 35 are close to each other. The upper clamping plate 34 is provided with a slot for the lower clamping plate 36 to be inserted. The bottom plate 35 is pushed by the first cylinder 33 to adjust the spacing between the upper clamping plate 34 and the lower clamping plate 36, so as to clamp gears of different sizes.

[0024] When the user is using it, the tail end of the second cylinder 42 is fixedly connected to the housing 21, and the output end is fixedly connected to the mounting plate 41. The second motor 44 drives the grinding roller 43 to rotate through the belt 45. The mounting plate 41 is pushed by the second cylinder 42 to drive the grinding roller 43 to grind the gear parts. The grinding rollers 43 are arranged on both sides of the mounting plate 41. The grinding rollers 43 on the two groups of mounting plates 41 grind the surrounding of the gears. There is no need to grind the gear parts manually. The movable plate 31 is threadedly connected to the threaded rod 22 through a threaded sleeve, and is slidably connected to the sliding rod 23 through a sliding sleeve. The upper top plate 32 below the plate 31 is fixedly connected, the tail end of the first cylinder 33 is fixedly connected to the upper top plate 32, and the output end is fixedly connected to the bottom plate 35. The upper top plate 32 and the bottom plate 35 are rotatably connected to the upper clamping plate 34 and the lower clamping plate 36 on the side where the upper top plate 32 and the bottom plate 35 are close to each other through a rotating shaft. The upper clamping plate 34 is provided with a slot for inserting the lower clamping plate 36. The bottom plate 35 is pushed by the first cylinder 33 to adjust the distance between the upper clamping plate 34 and the lower clamping plate 36, so as to clamp gears of different sizes. The threaded rod 22 is driven to rotate by the first motor 24 to drive the movable plate 31 to move on the outer shell 21.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit them. Although the utility model is described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. A burr treatment device for preventing excessive grinding, comprising a frame (1), a moving component (2), a fixed component (3) and a grinding component (4), characterized in that: The moving component (2) is arranged above the frame (1), the fixing component (3) is arranged on the moving component (2), and the grinding component (4) is arranged on the moving component (2).

2. The burr treatment device for preventing excessive grinding according to claim 1 is characterized in that: The grinding assembly (4) comprises a mounting plate (41), a second cylinder (42), a grinding roller (43), a second motor (44) and a belt (45); the second cylinder (42) is arranged on the inner side of the moving assembly (2); the tail end of the second cylinder (42) is fixedly connected to the moving assembly (2); the output end of the second cylinder (42) is fixedly connected to the mounting plate (41); the grinding roller (43) is arranged on both sides of the mounting plate (41); the grinding roller (43) is driven by the second motor (44); the second motor (44) is arranged inside the mounting plate (41); the second motor (44) drives the two groups of grinding rollers (43) to rotate through the belt (45).

3. The burr treatment device for preventing over-grinding according to claim 2 is characterized in that: The fixed component (3) comprises a moving plate (31), an upper top plate (32), a first cylinder (33), an upper clamping plate (34), a bottom plate (35) and a lower clamping plate (36); the moving plate (31) is arranged on the moving component (2); the upper top plate (32) is arranged below the moving plate (31); the first cylinder (33) is arranged on one side of the upper top plate (32); the tail end of the first cylinder (33) is fixedly connected to the upper top plate (32); the output end of the first cylinder (33) is fixedly connected to the bottom plate (35); the upper clamping plate (34) is arranged below the upper top plate (32); and the lower clamping plate (36) is arranged above the bottom plate (35).

4. The burr treatment device for preventing over-grinding according to claim 3 is characterized in that: The moving assembly (2) comprises a housing (21), a threaded rod (22), a sliding rod (23) and a first motor (24); the housing (21) is arranged above the frame (1); a groove is arranged below the housing (21); the threaded rod (22) is arranged in the groove below the housing (21); the sliding rod (23) is arranged on one side of the threaded rod (22); the threaded rod (22) is driven by the first motor (24); and the first motor (24) is arranged on one side of the housing (21).

5. The burr treatment device for preventing over-grinding according to claim 4 is characterized in that: The lower part of the threaded rod (22) is threadedly connected to the movable plate (31) via a threaded sleeve, and the sliding rod (23) is slidably connected to the movable plate (31) via a sliding sleeve.

6. The burr treatment device for preventing over-grinding according to claim 1, characterized in that: Support plates (11) are arranged at the four corners below the frame (1), an opening is arranged on the frame (1), and a cleaning slot (12) is arranged at the upper opening of the frame (1).