An automatic grinding device for the weld seams of multi-faceted steel pipe towers
By designing the automatic grinding equipment for the polygon steel pipe tower, the clamping mechanism and hydraulic cylinder are used to achieve automatic grinding of welds, which solves the problem of difficulty in automatic grinding of welds in the prior art, and improves the processing efficiency and grinding effect.
Patent Information
- Application Number
- CN202421332422.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The welds of existing polygonal steel pipe towers are difficult to be uniformly polished by ordinary automated grinding equipment, resulting in manual grinding, which consumes manpower and time and reduces processing efficiency.
An automatic grinding equipment for welds of polygonal steel pipe towers is designed, including a base, clamping mechanism and grinding mechanism. The body of polygonal steel pipe tower is fixed and rotated through the clamping mechanism, and the grinding sheet is driven by the hydraulic cylinder to bond and grind the welds.
Automatic grinding of polygonal steel pipe tower welds has been realized, grinding efficiency has been improved, manpower and time consumption has been reduced, and the grinding effect has been enhanced.
Smart Images

Figure CN222696743U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of multi-faceted steel pipe tower processing, in particular to a multi-faceted steel pipe tower weld automatic grinding device. Background Art
[0002] Polygonal steel tube towers are generally conical structures with small upper diameter and large lower diameter. They have reasonable force and have outstanding advantages such as beautiful appearance, convenient construction, small footprint, and less operation and maintenance workload. They are widely used as cable supports for transmission lines or as communication towers at home and abroad, and have good development prospects.
[0003] In the production process of multi-faceted steel tube towers, two or more steel plates are generally bent by a bending machine and then welded together.
[0004] After the welding between the steel plates of the existing multi-faceted steel tube tower is completed, burrs are prone to occur at the welds. Due to the irregular structure of the multi-faceted steel tube tower, it is difficult to uniformly grind its welds through ordinary automatic grinding equipment. Therefore, it is often done manually, which consumes manpower and time while reducing processing efficiency. In view of this, we propose an automatic grinding device for the welds of multi-faceted steel tube towers. Utility Model Content
[0005] The purpose of the utility model is to overcome the shortcomings of the prior art, meet the actual needs, and provide an automatic grinding device for the weld of a multi-sided steel tube tower to solve the technical problem that burrs are easily generated at the weld after the welding between the steel plates of the current multi-sided steel tube tower is completed. Due to the irregular structure of the multi-sided steel tube tower, it is difficult to uniformly grind its weld by ordinary automatic grinding equipment. Therefore, it is often manually ground, which consumes manpower and time and reduces the processing efficiency.
[0006] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: to design an automatic grinding device for the weld of a multi-faceted steel pipe tower, including a base, a plurality of connecting rods 1 are evenly distributed in a ring shape on the left inner wall of the base, and the end of the connecting rod 1 away from the base is fixedly connected to a limiting ring frame 1, and a plurality of connecting rods 2 are evenly distributed in a ring shape on the right inner wall of the base, and the end of the connecting rod 2 away from the base is fixedly connected to a limiting ring frame 2, and a clamping mechanism is engaged with the inner parts of the limiting ring frame 1 and the limiting ring frame 2, and a multi-faceted steel pipe tower body is clamped inside the clamping mechanism, and a grinding mechanism is provided on the rear surface of the base, and motors are connected to both ends of the clamping mechanism, and a bracket is attached to the outside of the motor.
[0007] Preferably, the clamping mechanism includes a bracket one, which is movably engaged with the inner side of a limiting ring frame one, a group of electric push rods one are symmetrically arranged inside the bracket one, and the movable end of the electric push rod one is connected to a clamp frame one, and a bracket two is movably engaged with the inner side of a limiting ring frame two, a group of electric push rods two are symmetrically arranged inside the bracket two, and the movable end of the electric push rod two is connected to a clamp frame two, and anti-slip rubber pads are bonded to the inner sides of the clamp frame one and the clamp frame two.
[0008] Preferably, a group of the motors drives the bracket 1 and the bracket 2 to rotate in the same direction respectively.
[0009] Preferably, one group of the clamping frames 1 is matched and engaged with the large-diameter end of the polygonal steel tube tower body, and one group of the clamping frames 2 is matched and engaged with the small-diameter end of the polygonal steel tube tower body.
[0010] Preferably, the grinding mechanism comprises a hydraulic cylinder, the hydraulic cylinder is arranged on the rear surface of the base, a movable end of the hydraulic cylinder is connected to a movable plate, and a grinding sheet is connected to a side of the movable plate away from the hydraulic cylinder.
[0011] Preferably, the inclination of the grinding end of the grinding sheet is the same as the inclination of the multi-faceted steel pipe tower body, and the grinding sheet forms a telescopic structure through a movable plate, a hydraulic cylinder and a base.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model effectively limits the two ends of the polygonal steel tube tower body through the clamping mechanism, thereby fixing the polygonal steel tube tower body, and then effectively drives the clamping mechanism to rotate through a group of motors, thereby driving the polygonal steel tube tower body inside the clamping mechanism to rotate, and at the same time starts the grinding mechanism, so that the grinding side contacts the weld on the surface of the polygonal steel tube tower body and cleans the burrs on the weld, thereby improving the grinding efficiency.
[0014] 2. In the utility model, a group of electric push rods 1 and a group of electric push rods 2 are effectively driven to move a group of clamping frames 1 and a group of clamping frames 2 closer to each other, thereby realizing the rapid engagement and limiting of the two ends of the multi-faceted steel tube tower body. Similarly, the multi-faceted steel tube tower body can also be quickly disassembled. The anti-slip rubber pads bonded to the inner sides of the clamping frames 1 and 2 can increase the friction with the ends of the multi-faceted steel tube tower body and reduce the sliding between the multi-faceted steel tube tower body and the clamping frames.
[0015] 3. In the utility model, the hydraulic cylinder is used to effectively drive the movable plate forward, thereby driving the grinding sheet on the surface of the movable plate forward until the grinding sheet contacts a certain weld on the surface of the polygonal steel tube tower body. Since the inclination of the grinding end of the grinding sheet is the same as the inclination of the polygonal steel tube tower body, the grinding sheet can fit and grind the weld on the surface of the polygonal steel tube tower body, thereby improving the grinding effect and reducing the grinding time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the partial disassembled structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the partially disassembled structure of the utility model from another perspective;
[0019] In the figure: 1, base; 2, connecting rod 1; 3, limit ring frame 1; 4, connecting rod 2; 5, limit ring frame 2; 6, clamping mechanism; 7, multi-faceted steel pipe tower body; 8, grinding mechanism; 9, motor; 10, bracket;
[0020] 601, bracket 1; 602, electric push rod 1; 603, clamping frame 1; 604, bracket 2; 605, electric push rod 2; 606, clamping frame 2;
[0021] 801, hydraulic cylinder; 802, movable plate; 803, grinding disc. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0023] An automatic grinding device for the weld seams of a multi-faceted steel pipe tower, see Figures 1 to 3 , including a base 1, a plurality of connecting rods 2 are evenly distributed in a ring shape on the left inner wall of the base 1, the end of the connecting rod 2 away from the base 1 is fixedly connected to a limiting ring frame 3, a plurality of connecting rods 4 are evenly distributed in a ring shape on the right inner wall of the base 1, the end of the connecting rod 24 away from the base 1 is fixedly connected to a limiting ring frame 2 5, the limiting ring frame 1 3 and the limiting ring frame 2 5 are internally engaged with a clamping mechanism 6, a multi-faceted steel pipe tower body 7 is clamped inside the clamping mechanism 6, a grinding mechanism 8 is provided on the rear surface of the base 1, motors 9 are connected to both ends of the clamping mechanism 6, and a bracket 10 is attached to the outside of the motor 9. The utility model effectively limits the two ends of the polygonal steel tube tower body 7 through the clamping mechanism 6, thereby achieving the fixation of the polygonal steel tube tower body 7, and then effectively drives the clamping mechanism 6 to rotate through a group of motors 9, thereby driving the polygonal steel tube tower body 7 inside the clamping mechanism 6 to rotate, and at the same time starts the grinding mechanism 8, so that the grinding side contacts the weld on the surface of the polygonal steel tube tower body 7 and cleans the burrs on the weld, thereby improving the grinding efficiency.
[0024] It is worth noting that the clamping mechanism 6 includes a bracket 601, which is movably engaged with the inner side of the limiting ring frame 3, a group of electric push rods 602 are symmetrically arranged inside the bracket 601, and the movable end of the electric push rod 602 is connected to a clamp frame 603, and the inner side of the limiting ring frame 25 is movably engaged with a bracket 2 604, wherein a group of motors 9 respectively drive the bracket 1 601 and the bracket 2 604 to rotate in the same direction, a group of electric push rods 2 605 are symmetrically arranged inside the bracket 2 604, and the movable end of the electric push rod 2 605 is connected to a clamp frame 2 606, and anti-slip rubber pads are bonded to the inner sides of the clamp frame 1 603 and the clamp frame 2 606, and further, a group of clamp frames 1 603 are matched and engaged with the large diameter end of the multi-faceted steel pipe tower body 7, and a group of clamp frames 2 606 are matched and engaged with the small diameter end of the multi-faceted steel pipe tower body 7. In the utility model, a group of electric push rods 1 602 and a group of electric push rods 2 605 are used to effectively drive a group of clamps 1 603 and a group of clamps 2 606 to approach each other, thereby realizing the rapid engagement and limiting of the two ends of the multi-faceted steel tube tower body 7. Similarly, the multi-faceted steel tube tower body 7 can also be quickly disassembled. The anti-skid rubber pads bonded to the inner sides of the clamps 1 603 and the clamps 2 606 can increase the friction with the ends of the multi-faceted steel tube tower body 7 and reduce the sliding between the multi-faceted steel tube tower body 7 and the clamps.
[0025] It is worth noting that the grinding mechanism 8 includes a hydraulic cylinder 801, which is arranged on the rear surface of the base 1, and the movable end of the hydraulic cylinder 801 is connected to a movable plate 802, and the side of the movable plate 802 away from the hydraulic cylinder 801 is connected to a grinding sheet 803, wherein the grinding end slope of the grinding sheet 803 is the same as the slope of the multi-faceted steel pipe tower body 7, and the grinding sheet 803 forms a telescopic structure with the base 1 through the movable plate 802, the hydraulic cylinder 801. In the utility model, the hydraulic cylinder 801 effectively drives the movable plate 802 to move forward, thereby driving the grinding sheet 803 on the surface of the movable plate 802 to move forward until the grinding sheet 803 contacts a certain weld on the surface of the multi-faceted steel pipe tower body 7. Since the grinding end slope of the grinding sheet 803 is the same as the slope of the multi-faceted steel pipe tower body 7, the grinding sheet 803 can fit and grind the weld on the surface of the multi-faceted steel pipe tower body 7, thereby improving the grinding effect and reducing the grinding time.
[0026] Working principle: a group of electric push rods 1 602 and a group of electric push rods 2 605 drive a group of clamps 1 603 and a group of clamps 2 606 to approach each other, thereby realizing the rapid engagement and limiting of the two ends of the multi-faceted steel tube tower body 7. The anti-skid rubber pads bonded to the inner sides of the clamps 1 603 and 606 can increase the friction with the ends of the multi-faceted steel tube tower body 7 and reduce the sliding between the multi-faceted steel tube tower body 7 and the clamps. Then, the hydraulic cylinder 801 drives the movable plate 802 to move forward, thereby driving the grinding sheet 803 on the surface of the movable plate 802 to move forward until the grinding sheet 803 contacts a certain weld on the surface of the multi-faceted steel tube tower body 7. Then, a group of motors 9 drives the clamping mechanism 6 to rotate, thereby driving the multi-faceted steel tube tower body 7 inside the clamping mechanism 6 to rotate, so that the grinding sheet 803 can fit, grind and clean the weld on the surface of the multi-faceted steel tube tower body 7.
Claims
1. An automatic grinding device for a multi-faceted steel pipe tower weld, comprising a base (1), characterized in that: A plurality of connecting rods (2) are evenly distributed in an annular shape on the inner wall on the left side of the base (1), and one end of the connecting rod (2) away from the base (1) is fixedly connected to a limiting ring frame (3). A plurality of connecting rods (4) are evenly distributed in an annular shape on the inner wall on the right side of the base (1), and one end of the connecting rod (4) away from the base (1) is fixedly connected to a limiting ring frame (5). A clamping mechanism (6) is internally engaged with the limiting ring frame (3) and the limiting ring frame (5), and a multi-faceted steel pipe tower body (7) is clamped inside the clamping mechanism (6). A grinding mechanism (8) is provided on the rear surface of the base (1), and motors (9) are connected to both ends of the clamping mechanism (6), and a bracket (10) is attached to the outside of the motor (9).
2. The multi-faceted steel pipe tower weld automatic grinding equipment according to claim 1, characterized in that: The clamping mechanism (6) comprises a bracket 1 (601), the bracket 1 (601) is movably engaged with the inner side of the limiting ring frame 1 (3), a group of electric push rods 1 (602) are symmetrically arranged inside the bracket 1 (601), and the movable ends of the electric push rods 1 (602) are connected to a clamping frame 1 (603), the inner side of the limiting ring frame 2 (5) is movably engaged with a bracket 2 (604), a group of electric push rods 2 (605) are symmetrically arranged inside the bracket 2 (604), and the movable ends of the electric push rods 2 (605) are connected to a clamping frame 2 (606), and anti-slip rubber pads are bonded to the inner sides of the clamping frame 1 (603) and the clamping frame 2 (606).
3. The automatic grinding equipment for the weld of a multi-faceted steel pipe tower as claimed in claim 2 is characterized in that: A group of motors (9) respectively drive bracket 1 (601) and bracket 2 (604) to rotate in the same direction.
4. The automatic grinding equipment for multi-faceted steel pipe tower welds according to claim 2, characterized in that: One set of the clamping frames (603) is matched and engaged with the large-diameter end of the multi-faceted steel tube tower body (7), and one set of the clamping frames (606) is matched and engaged with the small-diameter end of the multi-faceted steel tube tower body (7).
5. The automatic grinding equipment for the weld of a multi-faceted steel pipe tower as claimed in claim 1, characterized in that: The grinding mechanism (8) comprises a hydraulic cylinder (801), wherein the hydraulic cylinder (801) is arranged on the rear surface of the base (1), a movable end of the hydraulic cylinder (801) is connected to a movable plate (802), and a grinding sheet (803) is connected to a side of the movable plate (802) away from the hydraulic cylinder (801).
6. The automatic grinding equipment for the weld of a multi-faceted steel pipe tower as claimed in claim 5, characterized in that: The inclination of the grinding end of the grinding sheet (803) is the same as the inclination of the multi-faceted steel tube tower body (7), and the grinding sheet (803) forms a telescopic structure with the base (1) through the movable plate (802), the hydraulic cylinder (801) and the base (1).