Steel pipe weld grinding device
By designing a steel pipe weld grinding device including automatic moving components, multi-functional grinding components and stable limiting components, the problems of uneven steel pipe welds and safety hazards are solved, efficient and precise grinding effects are achieved, and the quality and reliability of steel pipes are improved.
Patent Information
- Application Number
- CN202421411876.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-20
AI Technical Summary
There are uneven and rough problems at the welds of steel pipes, which affect the appearance quality and performance of the steel pipes. Unpolished welds have safety risks, increasing the risk of steel pipes breakage or leakage.
A steel pipe weld grinding device is designed, including a grinding workbench, a moving assembly, a grinding assembly and a limiting component. The moving component drives the rotating screw to rotate by driving the motor, driving the mobile platform to move on the sliding rail, realizing automatic feeding and grinding of steel pipes. The grinding assembly includes a coarse sand grinding head and a fine sand grinding head. The rotating rod is driven by the grinding motor to rotate to achieve rotation of the grinding head. The limiting component stably clamps the steel pipes through a combination of a tube clamp clamping table, hoop, positioning card and tube clamp cover plate to prevent movement or shaking.
The automated, efficient and precise grinding of steel pipe welds has been realized, the quality and efficiency of steel pipes have been improved, the operation difficulty and cost have been reduced, the safety hazards of welds have been eliminated, and the reliability of steel pipes has been improved.
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Figure CN222696745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe grinding, in particular to a steel pipe weld grinding device. Background Art
[0002] In the production process of steel pipes, welds are inevitable. There are often problems of unevenness and roughness at the welds, which not only affects the appearance quality of the steel pipe, but more importantly, it may affect the overall performance and service life of the steel pipe. Grinding the weld can effectively improve this situation. By removing the excess height and uneven parts of the weld, the inner and outer walls of the steel pipe are smoother and more uniform, thereby improving the quality of the steel pipe; unpolished welds may have sharp edges or protrusions, which may cause stress concentration during use, increasing the risk of breakage or leakage of the steel pipe. By grinding the weld, these safety hazards can be eliminated and the reliability of the steel pipe can be improved. With the continuous development of industrial automation, steel pipe production is also facing the challenges of improving production efficiency and reducing labor costs. The emergence of steel pipe weld grinding device just meets this demand. It can automatically and efficiently complete the grinding of welds, which not only improves production efficiency, but also reduces dependence on manual labor and reduces labor costs. Utility Model Content
[0003] The utility model aims to solve the technical problem of steel pipe weld grinding at least to a certain extent. To this end, the utility model provides a steel pipe weld grinding device.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a steel pipe weld grinding device, the steel pipe weld grinding device specifically includes a grinding workbench, a moving assembly, a grinding assembly and a limiting component are arranged on the grinding workbench, the moving assembly includes a moving platform, a rotating screw rod, a screw block, a sliding rail and a driving motor, the moving platform is slidingly arranged on the sliding rail, one end of the rotating screw rod is rotatably connected to the driving motor, the rotating screw rod is rotatably connected to the internal thread of the screw block under the moving platform through a thread, the other end of the rotating screw rod is rotatably connected to the bearing seat, the grinding assembly includes a first grinding head, a second grinding head, a first rotating rod, a second rotating rod, a grinding motor , a first connecting frame and a second connecting frame, the first connecting frame is rotatably installed with a first rotating rod, the first rotating rod is sleeved with a first grinding head, the second connecting frame is rotatably installed with a second rotating rod, the second rotating rod is sleeved with a second grinding head, the first rotating rod and the second rotating rod are connected to a grinding motor on the outside, the limiting component includes a pipe clamp holding platform, a hoop, a positioning clamp and a pipe clamp cover plate, the pipe clamp holding platform is arranged below the hoop, the positioning clamp is arranged on the outer wall of the hoop, the pipe clamp cover plate is arranged on the positioning clamp, one end of the positioning clamp is connected to the pipe clamp holding platform, and a debris collection groove is installed at the bottom end of the grinding workbench.
[0005] In a preferred embodiment of the present invention, there are multiple ring hoops, and the distance between the multiple ring hoops gradually increases in the direction away from the drive motor.
[0006] In a preferred embodiment of the present invention, an arc-shaped top is provided inside the positioning clamp, and the positioning clamp fits tightly with the hoop.
[0007] In a preferred embodiment of the present utility model, a fixing block is provided at the connection between the rotating screw and the driving motor.
[0008] In a preferred embodiment of the present invention, the first grinding head and the second grinding head are a coarse sand grinding head and a fine sand grinding head respectively.
[0009] In a preferred embodiment of the utility model, an adjusting movable handle is provided under the driving motor, and the adjusting movable handle pushes the driving motor to move horizontally left and right on the grinding workbench.
[0010] The beneficial effects of the utility model are as follows: after adopting the above structure, the driving motor drives the rotating screw to rotate, thereby driving the moving platform to move on the sliding rail, realizing automatic feeding and grinding of the steel pipe, improving work efficiency, reducing the difficulty and error of manual operation, and providing a first grinding head and a second grinding head in the device, which can respectively perform coarse sand grinding and fine sand grinding, improving the grinding accuracy and effect, and meeting different grinding requirements; through the combination of the pipe clamp holding platform, the hoop, the positioning clamp and the pipe clamp cover plate, the steel pipe can be stably clamped to prevent the steel pipe from moving or shaking during the grinding process, thereby ensuring the accuracy and stability of the grinding, The number and spacing design of the hoops can adapt to steel pipes of different diameters, improving the versatility and flexibility of the device. The adjustment movable handle arranged under the driving motor can conveniently adjust the position of the motor to adapt to steel pipes of different lengths, further improving the convenience of operation. The debris collection groove at the bottom of the grinding workbench can collect the debris generated during the grinding process, reducing environmental pollution and facilitating cleaning. In summary, the steel pipe weld grinding device of the utility model improves the quality and efficiency of steel pipe weld grinding through automated, efficient and precise design, reduces the difficulty and cost of operation, and has important practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the front view structure of the main body of the utility model;
[0012] Figure 2 It is a side structural schematic diagram of the device of the utility model;
[0013] Figure 3 It is a schematic diagram of the structure of the mobile assembly of the utility model;
[0014] In the figure: 1-grinding workbench, 2-moving table, 3-rotating screw, 4-screw block, 5-sliding rail, 6-driving motor, 7-bearing seat, 8-first grinding head, 9-second grinding head, 10-first rotating rod, 11-second rotating rod, 12-grinding motor, 13-first connecting frame, 14-second connecting frame, 15-pipe clamp holding table, 16-hoop, 17-positioning card, 18-pipe clamp cover, 19-debris collecting trough, 20-fixed block, 21-adjustable moving handle. DETAILED DESCRIPTION
[0015] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0016] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0017] like Figure 1 and Figure 3As shown, a steel pipe weld grinding device, the steel pipe weld grinding device specifically includes a grinding workbench 1, a moving component, a grinding component and a limiting component are arranged on the grinding workbench, the moving component includes a moving platform 2, a rotating screw rod 3, a screw block 4, a sliding rail 5 and a driving motor 6, the moving platform 2 is slidingly arranged on the sliding rail 5, one end of the rotating screw rod 3 is rotatably connected to the driving motor 6, the rotating screw rod 3 is rotatably connected to the internal thread of the screw block 4 under the moving platform 2 through a thread, and the other end of the rotating screw rod 3 is rotatably connected to the bearing seat 7, the grinding component includes a first grinding head 8, a second grinding head 9, a first rotating rod 10, a second rotating rod 11, a grinding motor 12, a first connecting frame 13 and a second connecting frame 14, the first connecting frame 13 is rotatably installed with the first rotating rod 10, and the first rotating rod 11 is rotatably connected to the driving motor 6. The first grinding head 8 is sleeved on the movable rod 10, the second rotating rod 11 is rotatably installed in the second connecting frame 14, the second grinding head 9 is sleeved on the second rotating rod 11, the first rotating rod 10 and the second rotating rod 11 are connected to the grinding motor 12 on the outside, the limiting components include a pipe clamp holding platform 15, a hoop 16, a positioning clamp 17 and a pipe clamp cover plate 18, the pipe clamp holding platform 15 is arranged below the hoop 16, the positioning clamp 17 is arranged on the outer wall of the hoop 16, the pipe clamp cover plate 18 is arranged on the positioning clamp 17, one end of the positioning clamp 17 is connected to the pipe clamp holding platform 15, and a debris collection tank 19 is installed at the bottom end of the grinding workbench 1. In specific implementation, the grinding workbench 1 provides a stable working environment, which can support and fix all grinding and moving components to ensure the stability of the grinding process. The movable platform 2 on the movable assembly slides on the sliding rail 5 to realize flexible adjustment of the grinding position to meet the grinding requirements of steel pipes of different lengths. The rotating screw 3 is driven by the driving motor 6 to realize the linear motion of the screw block 4, thereby promoting the sliding of the movable platform 2. It has the advantages of simple structure and smooth movement. The screw block 4 is connected to the rotating screw 3 by a thread, which can convert the rotational motion of the rotating screw into linear motion, thereby driving the movable platform 2 to slide. The sliding rail 5 provides guidance and support for the movable platform 2 to ensure the stability of the movable platform 2 during movement. The driving motor 6 provides power to drive the rotating screw 3 to rotate, thereby controlling the moving speed and position of the movable platform 2. The first rotating rod 10 and the second rotating rod 11 are respectively connected to the first grinding head 8 and the second grinding head 9. The grinding head is rotated by the driving of the grinding motor 12. The grinding motor 12 provides power to drive the first rotating rod 10 and the second rotating rod 11 to rotate, so as to realize the grinding function of the grinding head. The first connecting frame 13 and the second connecting frame 14 respectively fix the first rotating rod 10 and the second rotating rod 11 to ensure the stability of the grinding head during the grinding process. The pipe clamp holding table 15 on the limiting component provides a stable supporting surface for placing the steel pipe to be ground. There are multiple hoops 16, and the spacing gradually increases, which can adapt to steel pipes of different diameters and improve the application range of the device. An arc top is arranged in the positioning clamp 17, which fits tightly with the hoop 16, can firmly fix the steel pipe and prevent the movement of the steel pipe during the grinding process. The pipe clamp cover plate 18 is arranged on the positioning clamp 17.Cooperating with the pipe clamping table 15, a complete clamping structure is formed to ensure the stability of the steel pipe. The debris collection groove 19 can effectively collect the debris generated during the grinding process, keep the working environment clean and tidy, and prevent the debris from interfering with the grinding process.
[0018] like Figure 2 As shown, based on the above method, there are multiple hoops 16, and the distance between the multiple hoops 16 gradually increases in the direction away from the drive motor 6. During implementation, since the distance between the hoops gradually increases, this design can well adapt to steel pipes of different diameters. Since there are multiple hoops and the spacing is adjustable, they can fit the outer wall of the steel pipe more closely and provide stronger clamping force.
[0019] like Figure 2 As shown, on the basis of the above method, an arc-shaped top is further provided in the positioning clamp 17, and the positioning clamp 17 is closely fitted with the hoop 16. In implementation, since the arc-shaped top is provided in the positioning clamp 17, this shape matches the arc surface of the steel pipe, and can provide a more uniform and tighter clamping force. The design of the arc-shaped top makes the contact surface of the positioning clamp and the steel pipe more closely fitted, reducing the damage to the steel pipe surface caused by improper clamping.
[0020] like Figure 3 As shown, on the basis of the above method, a fixed block 20 is further provided at the connection between the rotating screw 3 and the driving motor 6. The fixed block 20 is provided at the connection between the rotating screw 3 and the driving motor 6, which enhances the stability of the connection and prevents loosening due to vibration during the grinding process.
[0021] like Figure 1 As shown, on the basis of the above method, the first grinding head 8 and the second grinding head 9 are respectively a coarse sand grinding head and a fine sand grinding head. During implementation, the coarse sand grinding head can quickly remove the rough parts and large uneven areas on the surface of the steel pipe weld, providing a good foundation for subsequent fine grinding. The fine sand grinding head can further refine the grinding effect on the basis of coarse grinding, making the weld surface smoother, thereby improving the work efficiency of the entire grinding process. The combined use of coarse sand and fine sand can ensure that the weld surface can remove defects and maintain smoothness during the grinding process. The coarse sand grinding head removes large particles of impurities, and the fine sand grinding head further eliminates subtle unevenness, thereby ensuring the improvement of grinding quality.
[0022] like Figure 1 As shown, on the basis of the above method, an adjusting movable handle 21 is further provided under the driving motor 6, and the adjusting movable handle 21 pushes the driving motor 6 to move horizontally left and right on the grinding workbench 1. The adjusting movable handle 21 facilitates the operator to adjust the position of the driving motor 6, thereby adjusting the distance between the grinding head and the steel pipe to meet different grinding requirements.
[0023] In the specific working process of the new steel pipe weld grinding device, first, the operator selects a suitable hoop 16 according to the diameter of the steel pipe to be ground, and places the steel pipe on the pipe clamp holding platform 15. Subsequently, the operator puts the hoop 16 on the steel pipe and adjusts the position of the hoop as needed to ensure that the steel pipe is firmly clamped. At this time, the arc top in the positioning clamp 17 fits tightly with the outer wall of the steel pipe, providing additional fixing force to prevent the steel pipe from moving during the grinding process. Next, the operator adjusts the position of the drive motor 6 by adjusting the moving handle 21, thereby controlling the position of the rotating screw 3 and the screw block 4, and then determining the specific position of the moving platform 2 on the sliding rail 5. This step ensures that the grinding head can be accurately positioned at the steel pipe weld. Then, the operator starts the drive motor 6, and the drive motor 6 drives the rotating screw 3 to rotate. Since the screw block 4 is connected to the rotating screw 3 by threads, the rotational motion of the rotating screw 3 is converted into the linear motion of the screw block 4, thereby pushing the moving platform 2 to slide on the sliding rail 5. In this way, the grinding assembly (including the first grinding head 8 and the second grinding head 9) is moved to a suitable position and is ready for grinding. When the moving platform 2 reaches the predetermined position, the operator starts the grinding motor 12. The grinding motor 12 drives the first rotating rod 10 and the second rotating rod 11 to rotate, thereby driving the first grinding head 8 and the second grinding head 9 to rotate. The two grinding heads begin to grind the steel pipe weld. The coarse sand grinding head first removes the rough parts and uneven areas on the weld surface, and then the fine sand grinding head further refines the grinding effect to make the weld surface smooth. During the grinding process, the generated debris will be effectively collected by the debris collection tank 19 to keep the working environment clean. The operator can adjust the position, angle or speed of the grinding head at any time by observing the grinding effect to meet different grinding requirements. Finally, when the grinding is completed, the operator turns off the drive motor 6 and the grinding motor 12, removes the polished steel pipe, and then prepares for the next round of grinding. During the whole process, the new steel pipe weld grinding device realizes efficient and precise grinding of the steel pipe weld through its stable structure, flexible moving components and efficient grinding components, thereby improving work efficiency and grinding quality.
[0024] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0025] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A steel pipe weld grinding device, characterized in that: The steel pipe weld grinding device specifically comprises a grinding workbench, on which a moving assembly, a grinding assembly and a limiting component are arranged, the moving assembly comprises a moving platform, a rotating screw, a screw block, a sliding rail and a driving motor, the moving platform is slidingly arranged on the sliding rail, one end of the rotating screw is rotatably connected to the driving motor, the rotating screw is rotatably connected to the internal thread of the screw block under the moving platform through a thread, and the other end of the rotating screw is rotatably connected to the bearing seat, the grinding assembly comprises a first grinding head, a second grinding head, a first rotating rod, a second rotating rod, a grinding motor, a first connecting frame and a second connecting frame, the first A first rotating rod is rotatably installed in the connecting frame, a first grinding head is sleeved on the first rotating rod, a second rotating rod is rotatably installed in the second connecting frame, a second grinding head is sleeved on the second rotating rod, a grinding motor is connected to the outer sides of the first rotating rod and the second rotating rod, the limiting component includes a pipe clamp clamping platform, a hoop, a positioning clip and a pipe clamp cover plate, the pipe clamp clamping platform is arranged below the hoop, the positioning clip is arranged on the outer wall of the hoop, the pipe clamp cover plate is arranged on the positioning clip, one end of the positioning clip is connected to the pipe clamp clamping platform, and a debris collection groove is installed at the bottom end of the grinding workbench.
2. A steel pipe weld grinding device according to claim 1, characterized in that: There are multiple ring hoops, and the distances between the multiple ring hoops gradually increase in the direction away from the drive motor.
3. A steel pipe weld grinding device according to claim 1, characterized in that: An arc-shaped top is arranged inside the positioning clamp, and the positioning clamp is tightly fitted with the hoop.
4. A steel pipe weld grinding device according to claim 1, characterized in that: A fixing block is arranged at the connection between the rotating screw rod and the driving motor.
5. The steel pipe weld grinding device according to claim 1, characterized in that: The first grinding head and the second grinding head are a coarse sand grinding head and a fine sand grinding head respectively.
6. A steel pipe weld grinding device according to claim 1, characterized in that: An adjusting and moving handle is arranged under the driving motor, and the adjusting and moving handle pushes the driving motor to move horizontally left and right on the grinding workbench.