A large-caliber glass jar grinding device

By designing a grinding device including a fixing frame, a limiting mechanism and a clamping table, the problems of low grinding efficiency and poor accuracy of large-diameter glass jars are solved, stable clamping and rotary grinding of the glass jar body are achieved, grinding efficiency and sealing are improved, and semi-automated operations are achieved.

CN222696751UActive Publication Date: 2025-04-01NANTONG PURUI SCI & TECH INSTR
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Patent Information

Application Number
CN202420149035.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2025-04-01
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

The existing grinding device is not suitable for large-diameter glass jars. It is time-consuming and labor-intensive for multiple people to operate, making it difficult to accurately control the grinding flatness of the tank mouth, which affects the sealing performance.

Method used

A grinding device including a fixing frame, a limiting mechanism and a clamping table is designed. The limiting mechanism is rotated synchronously with the glass tank body through a rotating shaft, and combined with a lifting motor and a rotating motor to achieve stable clamping and rotating grinding of the glass tank body.

Benefits of technology

This device can effectively avoid damage to glass jars caused by unstable center of gravity, improve grinding efficiency and accuracy, reduce loss rate, ensure sealing, and realize semi-automated grinding of large-diameter glass jars.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of glass jar production, and specifically relates to a large-caliber glass jar grinding device, including a fixing frame, a limiting mechanism and a glass jar body, the glass jar body is perpendicular to the fixing frame through the limiting mechanism, a workbench is provided at one end of the fixing frame, a control console is provided at the other end of the fixing frame, a clamping table is set between the control console and the workbench, a rotating shaft is passed through the clamping table and is rotatably connected with the limiting mechanism through the rotating shaft, and the limiting mechanism is synchronously rotated with the glass jar body through the rotating shaft. The utility model can be applied to the grinding of the filling mouth of a large-caliber glass jar body, solves the problem of unstable center of gravity damaging the glass jar due to inverted push-pull grinding, and also solves the problem of time-consuming, labor-intensive and slow speed due to multi-person operation, greatly improves the grinding effect and efficiency, can accurately control the grinding flatness, has a low loss rate, good sealing, and achieves the purpose of semi-automatic operation.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass jar production, and in particular relates to a large-diameter glass jar grinding device. Background Art

[0002] Glass jars are a type of chemical container commonly used in food packaging, gift packaging, and medicinal packaging. They can also be used as a medium for chemical reactions, allowing the reaction process of chemicals to be clearly observed. When used as a medium for chemical reactions, glass jars are used to pour chemicals or are used repeatedly. In this case, the mouth of the jar is prone to wear, which seriously affects the use effect and service life of the glass jar, and even affects the efficiency and quality of the chemical reaction. At present, the mouth of the glass jar has been polished by a grinding device. Although the mouth of the jar can be kept smooth and flat, it cannot effectively clamp the glass jar when clamping, which makes it easy to break during the grinding process, seriously affecting the grinding effect and greatly hindering the subsequent use of the glass jar.

[0003] In the prior art, there are studies on a series of problems caused by the inability of the grinding device to effectively clamp the glass jar, such as patent application CN215847399U, which is an automatic grinding device with a reaction force, etc., which uses a limit rotating disk to touch the container, so that the container can generate a force opposite to the rotation direction of the grinding mechanism under the limit top contact of the limit rotating disk to complete the grinding of the container mouth, which solves the problem that the current grinding device cannot effectively clamp the glass jar, but the existing grinding device is only suitable for small-diameter glass jars or glass parts, but for large-diameter glass jars, a multi-person grinding method is required (multi-person grinding requires at least two people to work together to turn the glass jar upside down on the metal grinding disk, add an appropriate amount of water and sand, and use their hands to push and pull the glass jar on the grinding disk to grind it back and forth). This multi-person grinding method is time-consuming and labor-intensive, extremely slow and inefficient, and is very easy to damage the glass jar due to unstable center of gravity. The metal grinding disk is very easy to wear and has a high cost. It is difficult to accurately control the grinding flatness of the mouth of the large-diameter glass jar, which seriously affects its sealing. Therefore, a new technical solution is needed to solve the above technical problems. Utility Model Content

[0004] The purpose of the utility model is to provide a large-diameter glass jar grinding device to solve the problem that the current grinding device proposed in the above background technology is not suitable for grinding the mouth of large-diameter glass jars, and the existing large-diameter glass jar mouth grinding adopts a multi-person grinding method, which is time-consuming and labor-intensive, extremely slow and inefficient, and the glass jar is easily damaged due to unstable center of gravity. It is difficult to accurately control the grinding flatness of the large-diameter glass jar mouth, which seriously affects the sealing performance.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-caliber glass jar grinding device, comprising a fixed frame, a limiting mechanism rotating in the middle of the fixed frame and a glass jar body clamped on the limiting mechanism, the glass jar body is perpendicular to the fixed frame through the limiting mechanism, a workbench is provided at one end of the fixed frame, and a control console is provided at the other end of the fixed frame, a holding platform arranged in the middle of the fixed frame is set between the control console and the workbench, a rotating shaft passes through the holding platform and is rotationally connected with the limiting mechanism through the rotating shaft, the limiting mechanism is synchronously rotated with the glass jar body through the rotating shaft, a mudguard is fixed on the holding platform, the mudguard is contact-rotatably connected with the glass jar body through the rotating shaft and the limiting mechanism, the height of the holding platform is lower than the height of the workbench, and the height of the control console is higher than the fixed height of the glass jar body.

[0006] Furthermore, the limiting mechanism includes a three-jaw chuck and a frosted chuck, a supporting shaft is fixed to the bottom of the frosted chuck and is supported and arranged in parallel with the three-jaw chuck through the supporting shaft, a clamp fixing frame is extended in three horizontal directions of the three-jaw chuck, and a clamp fixing frame is vertically fixed with each clamp fixing frame, each clamp is tightly arranged against the side wall of the glass jar body, the side of the glass jar body is clamped on the three-jaw chuck by three clamps and fixed to the middle of the clamping platform at the same time, and its bottom is in contact with the frosted chuck, a clamp bayonet slot is provided on the frosted chuck and is fixedly connected to the clamp bayonet slot, and the top jar mouth of the glass jar body is frictionally connected with a frosted plate through a rotating shaft and a clamp.

[0007] Furthermore, a column is arranged on the side of the fixing frame, a rotating buckle is fixed on the column and a tripod is rotatably connected to the column through the rotating buckle, and the tripod is rotatably arranged above the workbench, the holding table and the control console, and the tripod is arranged directly above the workbench, the holding table and the control console.

[0008] Furthermore, a lifting motor is fixed to one side of the bottom of the tripod, and the output end of the lifting motor is rotatably connected to a belt rope with a hook fixed to the bottom, and the tripod is suspended from the glass tank body through the lifting motor, the belt rope and the hook.

[0009] Furthermore, a controller is fixed on the console, and the controller is electrically connected to a lifting motor and a rotating motor. The rotating motor is fixed on the side of the bottom of the holding platform and its output end is connected to the rotating shaft belt transmission. The rotating shaft is rotationally connected to the three-jaw chuck through the controller and the rotating motor. The three-jaw chuck is arranged to rotate synchronously with the splint, frosted chuck and glass jar body through the rotating shaft.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. The utility model adopts the setting of the fixed frame composed of the control console, the working table and the clamping table, so that the grinding device has a grinding device that is fixed, controlled and operated in one, so that the grinding device can be suitable for the grinding of the filling mouth of a large-diameter glass jar body. The limiting mechanism and the glass jar body are synchronously rotated by the rotating shaft, so that the glass jar body is vertically fixed on the fixed frame under the limiting clamping of the limiting mechanism and rotates on the clamping table driven by the rotating shaft, effectively avoiding the problem of damage to the glass jar due to the unstable center of gravity caused by the inverted push-pull grinding, so that the operator can easily and quickly complete the grinding of the top jar mouth under the rotation of the glass jar body, effectively avoiding the time-consuming, labor-intensive and slow problems caused by multiple people operating, greatly improving the effect and efficiency of the grinding of the filling mouth of the large-diameter glass jar body, so that the grinding flatness of the jar mouth of the large-diameter glass jar body can be accurately controlled, effectively reducing the loss rate, ensuring the sealing of the large-diameter glass jar body, and achieving the purpose of semi-automatic operation of grinding the large-diameter glass jar body;

[0012] 2. The utility model provides a fender on the clamping platform, so that the glass jar body can not only rotate with the rotation of the limiting mechanism when the rotating shaft drives the limiting mechanism to rotate, but also keep it balanced at all times, effectively avoiding the problem of unstable center of gravity and damage to the glass jar due to inverted push-pull grinding;

[0013] 3. The utility model supports and sets the three-jaw chuck and the frosting chuck in parallel through the supporting shaft, so that the bottom of the glass jar can not only be stably against the frosting chuck, effectively avoiding the unstable center of gravity caused by the small bottom contact surface, but also can achieve the purpose of grinding the bottom under the contact of the frosting chuck, effectively improving the practicality of the limiting mechanism, and adopts a clamp fixing frame extending in three directions of the three-jaw chuck, so that the glass jar can be firmly fixed on the limiting mechanism under the clamping and fixing of three clamping plates, effectively improving the reliability and stability of the glass jar clamping;

[0014] 4. The utility model adopts the setting of the three-jaw chuck driven by the rotating shaft, so that the glass tank body can rotate with the rotation of the three-jaw chuck, so that the operator can easily and quickly grind the filling mouth of the glass tank body by holding the grinding plate on the workbench, effectively avoiding the time-consuming, labor-intensive and slow problems caused by multiple people operating, greatly improving the effect and efficiency of the grinding of the filling mouth of the large-diameter glass tank body, so that the grinding flatness of the tank mouth of the large-diameter glass tank body can be accurately controlled, effectively reducing the loss rate and ensuring the sealing of the large-diameter glass tank body;

[0015] 5. The utility model utilizes the lifting effect of the lifting motor to enable a large-diameter glass jar body to be clamped on a clamping table under the suspension traction of a belt rope fixed with a hook, so that the grinding device can be suitable for grinding the filling mouth of a large-diameter glass jar body, effectively improving the performance of the grinding device and achieving the purpose of semi-automatic operation of grinding a large-diameter glass jar body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 for Figure 1 Structural diagram of the middle limit mechanism (including the rotating motor, the rotating shaft and the glass tank body);

[0018] Figure 3 for Figure 2 A schematic diagram of the top view of the middle frosting chuck;

[0019] Figure 4 for Figure 1 Schematic diagram of the structure of the middle fixing frame (including fender);

[0020] Figure 5 for Figure 1 Schematic diagram of the structure of the medium tripod (including columns and lifting motors, etc.).

[0021] Among them: 1. Fixed frame; 2. Limiting mechanism; 201. Three-jaw chuck; 202. Frosted chuck; 3. Glass tank; 4. Workbench; 401. Step; 402. Operating platform; 5. Control console; 6. Holding table; 7. Rotating shaft; 8. Fender; 9. Support shaft; 10. Fixture fixing frame; 11. Clamp; 12. Clamp bayonet; 13. Frosted plate; 14. Column; 15. Tripod; 16. Lifting motor; 17. Hook; 18. Belt rope; 19. Controller; 20. Rotating motor; 21. Rotating buckle. DETAILED DESCRIPTION

[0022] The following examples are used to further illustrate the content of the utility model, but do not limit the application of the utility model.

[0023] See also Figure 1-Figure 5A large-caliber glass jar grinding device comprises a fixing frame 1 for fixing, operating and controlling, a limiting mechanism 2 rotating at the middle of the fixing frame 1 and used for fixing and rotating a glass jar body 3, and a glass jar body 3 clamped on the limiting mechanism 2 and used for grinding an object, the glass jar body 3 is perpendicular to the fixing frame 1 through the limiting mechanism 2, one end of the fixing frame 1 is provided with a workbench 4 for an operator to operate, and the other end of the fixing frame 1 is provided with a control console 5 for controlling the limiting mechanism 2 and preventing the glass jar body 3 from tipping over, and the control console 5 is provided with a control console 5 for controlling the limiting mechanism 2 and preventing the glass jar body 3 from tipping over. A holding platform 6 is provided between the processing platform 5 and the working platform 4 and is arranged in the middle of the fixing frame 1 and is used to fix and rotate the glass tank body 3. A rotating shaft 7 for driving the limiting mechanism 2 to rotate is passed through the holding platform 6 and is rotationally connected with the limiting mechanism 2 through the rotating shaft 7. The limiting mechanism 2 is synchronously rotated with the glass tank body 3 through the rotating shaft 7. A fender 8 for assisting the limiting mechanism 2 to prevent the glass tank body 3 from tipping over is also fixed on the holding platform 6. The fender 8 is contact-rotatedly connected with the glass tank body 3 through the rotating shaft 7 and the limiting mechanism 2.

[0024] The height of the holding platform 6 is lower than that of the working platform 4, so that the operator can effectively perform the polishing operation. The height of the control console 5 is higher than the fixed height of the glass tank body 3, so that the glass tank body 3 can be effectively prevented from tipping over under the limit protection of the control console 5, solving the problem of damage to the glass tank body 3 due to unstable center of gravity.

[0025] See also Figure 1-Figure 3 The limiting mechanism 2 includes a three-jaw chuck 201 for clamping the glass jar body 3 and a frosted chuck 202 for supporting the glass jar body 3 and grinding the bottom thereof. A support shaft 9 for supporting is fixed to the bottom of the frosted chuck 202 and is supported and arranged in parallel with the three-jaw chuck 201 through the support shaft 9;

[0026] A clamp fixing frame 10 for fixing a clamp plate is extended in each of the three horizontal directions of the three-jaw chuck 201 (the clamp fixing frame can be set as a telescopic structure, so that it can clamp a large-diameter glass jar body 3 of different specifications), and a clamping plate 11 for clamping is vertically fixed through the clamp fixing frame 10, and each clamping plate 11 is set closely against the side wall of the glass jar body 3;

[0027] The side of the glass tank body 3 is clamped on the three-jaw chuck 201 through three clamping plates 11 and fixed to the middle of the clamping platform 6 at the same time, and its bottom is in contact with the frosting chuck 202. The top of the glass tank body 3 is frictionally connected with a frosting plate 13 for grinding through the rotating shaft 7 and the clamping plates 11. Here, the frosting plate 13 needs to be held by the operator;

[0028] The grinding chuck 202 is provided with a clamping plate slot 12 for clamping the clamping plate 11 , and is clamped and fixedly connected to the clamping plate 11 through the clamping plate slot 12 .

[0029] See also Figure 1 and Figure 5 A column 14 for fixing a device for lifting the glass tank 3 is arranged on the side of the fixing frame 1, a rotating buckle 21 for driving the tripod 15 to rotate is fixed on the column 14, and the tripod 15 for supporting is rotatably connected through the rotating buckle 21, and the tripod 15 is rotatably arranged above the working table 4, the holding table 6 and the control console 5;

[0030] A lifting motor 16 for lifting is fixed to one side of the bottom of the tripod 15. The output end of the lifting motor 16 is rotatably connected to a belt rope 18 with a hook 17 fixed to the bottom for lifting the glass tank body 3 and pulling the glass tank body 3 to the limiting mechanism 2. The tripod 15 is suspended from the glass tank body 3 by the lifting motor 16, the belt rope 18 and the hook 17.

[0031] See also Figure 1 and Figure 4 A controller 19 for control is fixed on the console 5, and the controller 19 is electrically connected to the lifting motor 16 and a rotating motor 20 for driving the rotating shaft 7 to rotate. The rotating motor 20 is fixed on the side of the bottom of the clamping platform 6 and its output end is connected to the rotating shaft 7 by belt transmission;

[0032] The rotating shaft 7 is rotationally connected to the three-jaw chuck 201 through the controller 19 and the rotating motor 20 . The three-jaw chuck 201 is synchronously rotated with the clamping plate 11 , the frosted chuck 202 and the glass jar body 3 through the rotating shaft 7 .

[0033] The working principle and use process of the utility model: Figure 1-Figure 5 As shown in the figure, after the large-diameter glass jar grinding device is assembled, the operator lifts the glass jar body 3 to the fixed frame 1 through the belt rope 18 fixed with the hook 17, and makes the glass jar body 3 vertical and rotates on the fixed frame 1. The purpose is to solve the problem of unstable center of gravity damage caused by the inverted push-pull grinding of the large-diameter glass jar, so that the operator can easily and quickly complete the grinding of the top jar mouth, and at the same time solve the time-consuming, labor-intensive and slow speed problems caused by multiple people's operation, greatly improve the grinding effect and efficiency, so that the grinding flatness of the jar mouth of the large-diameter glass jar body 3 can be accurately controlled, the loss rate is reduced, the sealing of the large-diameter glass jar body 3 is ensured, and the purpose of semi-automatic operation of the large-diameter glass jar body 3 grinding is achieved.

[0034] When it is necessary to grind a large-diameter glass jar, the operator first rotates the tripod 15 through the rotating buckle 21 to make the tripod 15 in a position where the glass jar body 3 can be lifted, and then operates the controller 19 to start the lifting motor 16. At this time, the belt rope 18 will be driven by the lifting motor 16 to descend to the position of the glass jar body 3, and then the lifting motor 16 will be turned off. Then, the hook 17 at the end of the belt rope 18 will be used to hook the glass jar body 3, and then the lifting motor 16 will be turned on through the controller 19. At this time, the belt rope 18 will be driven by the lifting motor 16 to rise with the glass jar body 3 to the bottom of the tripod 15. , turn off the lifting motor 16, and then drive the tripod 15 to rotate through the rotating buckle 21, so that the glass jar body 3 is pulled to the upper part of the three-claw chuck 201 under the rotation of the tripod 15, and turn on the lifting motor 16 again, so that the bottom of the glass jar body 3 can be against the frosting chuck 202, and then operate the clamping plate 11 on the three-claw chuck 201 to be clamped to the periphery of the frosting chuck 202 through the clamping plate clamping mouth 12 and make it closely against the side wall of the glass jar body 3. At the same time, the mudguard 8 will also assist the clamping plate 11 to contact the side wall of the glass jar body 3, effectively preventing the glass jar body 3 from tilting during grinding. After the glass tank body 3 is clamped and fixed, the operator turns on the rotating motor 20 through the controller 19. At this time, the rotating shaft 7 will drive the three-jaw chuck 201 to rotate under the drive of the rotating motor 20, and the clamping plate 11, the frosting chuck 202 and the glass tank body 3 will rotate synchronously with the rotation of the three-jaw chuck 201. Since the side of the workbench 4 is equipped with a step 401, the polishing personnel will climb onto the operating platform 402 of the workbench 4 via the step 401, apply a proper amount of water and sand on the filling mouth surface of the glass tank body 3, hold the frosting board 13 and press it to the filling mouth of the glass tank body 3, and as the glass tank body 3 is rotated to grind the filling mouth of the glass jar body 3 until the filling mouth of the glass jar body 3 is polished and smooth, then the clamping plate 11 and the fender 8 clamped on the glass jar body 3 are closed and removed, and finally the motor 20 is rotated by the controller 19, and the lifting motor 16 is turned on to lift the glass jar body 3 out of the clamping platform 6 through the belt rope 18 and place it in the specified position. This operation process does not require multiple people to operate, and one person can grind the large-diameter glass jar body 3, which saves time and labor, and the frosted surface of the glass is flat and uniform, with a low loss rate, which greatly improves production efficiency and achieves the purpose of semi-automatic operation of grinding large-diameter glass jar bodies 3.

Claims

1. A large-caliber glass jar grinding device, comprising a fixing frame, a limiting mechanism rotating in the middle of the fixing frame, and a glass jar body clamped on the limiting mechanism, characterized in that: The glass tank body is perpendicular to the fixing frame through a limiting mechanism, a workbench is provided at one end of the fixing frame, a control console is provided at the other end of the fixing frame, a holding platform arranged in the middle of the fixing frame is arranged between the control console and the workbench, a rotating shaft passes through the holding platform and is rotationally connected to the limiting mechanism through the rotating shaft, the limiting mechanism is arranged to rotate synchronously with the glass tank body through the rotating shaft, a mudguard is fixed on the holding platform, and the mudguard is contact-rotatably connected to the glass tank body through the rotating shaft and the limiting mechanism.

2. A large-caliber glass jar grinding device according to claim 1, characterized in that: The limiting mechanism comprises a three-jaw chuck and a frosted chuck. A supporting shaft is fixed to the bottom of the frosted chuck and the frosted chuck is supported and arranged in parallel with the three-jaw chuck through the supporting shaft.

3. A large-caliber glass jar grinding device according to claim 2, characterized in that: A clamp fixing frame is respectively extended in three horizontal directions of the three-jaw chuck, and a clamp plate is vertically fixed to each of the clamp fixing frames, and each clamp plate is closely arranged against the side wall of the glass jar body.

4. A large-caliber glass jar grinding device according to claim 3, characterized in that: The side of the glass jar body is clamped on the three-jaw chuck through three clamping plates and is fixed to the middle of the clamping platform at the same time, and the bottom thereof is in contact connection with the frosted chuck.

5. A large-caliber glass jar grinding device according to claim 4, characterized in that: The frosting chuck is provided with a clamping plate slot and is fixedly connected with the clamping plate in a clamping manner through the clamping plate slot.

6. A large-caliber glass jar grinding device according to claim 4, characterized in that: The top opening of the glass tank body is frictionally connected with a frosting plate via a rotating shaft and a clamping plate.

7. A large-caliber glass jar grinding device according to claim 1, characterized in that: A column is arranged beside the fixing frame, a rotating buckle is fixed on the column and a tripod is rotatably connected to the column through the rotating buckle, and the tripod is rotatably arranged above the working table, the holding table and the control console.

8. A large-caliber glass jar grinding device according to claim 7, characterized in that: A lifting motor is fixed to one side of the bottom of the tripod, and the output end of the lifting motor is rotatably connected to a belt rope with a hook fixed to the bottom. The tripod is suspended from the glass tank body through the lifting motor, the belt rope and the hook.

9. A large-caliber glass jar grinding device according to claim 1, characterized in that: A controller is fixed on the console, and the controller is electrically connected to a lifting motor and a rotating motor. The rotating motor is fixed to the side of the bottom of the holding platform and its output end is connected to the rotating shaft belt transmission. The rotating shaft is rotationally connected to the three-jaw chuck through the controller and the rotating motor. The three-jaw chuck is arranged to rotate synchronously with the splint, frosted chuck and glass jar body through the rotating shaft.

10. A large-caliber glass jar grinding device according to claim 9, characterized in that: The height of the holding platform is lower than that of the working platform, and the height of the control console is higher than the fixed height of the glass tank body.