A magnetic pole for inner ring grinding machine
By adding a wear-resistant coating on the surface of the magnetic poles for the inner circle grinder, the problem of wear of the magnetic poles during the grinding process is solved, and the production efficiency and product quality stability are improved.
Patent Information
- Application Number
- CN202420876093.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing magnetic pole material bearing steel for internal cylindrical grinders is prone to wear during the grinding process, resulting in low production efficiency and unstable product quality.
Add a wear-resistant coating to the surface of the magnetic pole, which has a higher hardness and is not easy to wear, thereby reducing the need for frequent grinding of the magnetic pole surface.
By adding wear-resistant coating, the production efficiency is improved by 10%, and the number of pieces required to be polished per shift is reduced from 1,680 pieces to 1,780 pieces, improving the stability of product quality.
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Figure CN222696870U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding machine processing, in particular to a magnetic pole for inner ring grinding machines. Background Art
[0002] The existing internal cylindrical grinder uses bearing steel as the pole material, and there is no coating on the surface after quenching. During the grinding process of the bearing ring, in order to ensure the vertical difference of the grinding product, the pole surface will be constantly worn (static friction and friction during loading and unloading), and needs to be continuously ground flat. 200 pieces need to be ground once, which reduces production efficiency and unstable product quality. Summary of the invention
[0003] In order to solve the above problems, the purpose of the utility model is to provide a magnetic pole for an inner ring grinding machine, adding a wear-resistant coating on the surface of the magnetic pole. The coating has a high hardness and is not easy to wear. After the bearing model is changed, the magnetic pole surface does not need to be frequently polished, which increases the stability of product quality and improves production efficiency.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0005] A magnetic pole for an inner ring grinding machine, one end of the magnetic pole is axially mounted on the grinding machine workbench, the other end of the magnetic pole is axially inwardly constructed with a groove with a circular cross-section, and a circle of magnetic adsorption end face is formed on the outer side of the groove. It is characterized in that: the magnetic adsorption end face is plated with a circle of wear-resistant coating, and the axial end face of the bearing ring is adsorbed and abutted against the outer end face of the wear-resistant coating.
[0006] In the above technical solution, a wear-resistant coating is added to the surface of the contact between the magnetic pole and the bearing ring. The hardness of the coating is high and it is not easy to wear. After the bearing model is changed, the surface of the magnetic pole does not need to be polished frequently, which increases the stability of product quality and improves production efficiency. According to actual verification, the production efficiency is improved by 10%. The original 200 pieces are polished once, but after using this magnetic pole with wear-resistant coating, it only needs to be polished once per shift. The original production of 1680 pieces per shift has increased to 1780 pieces, and the production efficiency has been improved.
[0007] Preferably, the radial width of the wear-resistant coating is the same as that of the magnetic adsorption end face. In this technical solution, the radial width of the wear-resistant coating is the same as that of the magnetic adsorption end face, that is, the magnetic adsorption end face is fully coated, which is convenient for plating, and at the same time increases the abutment adsorption area, thereby improving the adsorption and fixing effect on the bearing ring.
[0008] Preferably, the wear-resistant coating is a ceramic coating. In this technical solution, the ceramic coating has high wear resistance. It should be noted that the ceramic coating is relatively thin and the magnetism can penetrate the ceramic coating to ensure the adsorption effect on the bearing ring.
[0009] Preferably, the magnetic adsorption end surface is provided with a plurality of notches along the axial direction, and the notches are constructed to connect the groove and the outside of the magnetic pole. In this technical solution, the grinding chips generated by the grinding wheel when grinding the inner wall of the bearing ring can be discharged from the notches in time, reducing interference with the grinding process. At the same time, the corresponding adsorption area of the bearing ring and the magnetic pole is increased, and the adsorption and fixing effect of the bearing ring is improved.
[0010] Preferably, the plurality of notches are regularly arranged radially on the magnetic adsorption end surface. In this technical solution, the plurality of notches are regularly arranged radially, so that the wear debris can be easily discharged from the notches in the circumferential direction, and the adsorption effect of the magnetic adsorption end surface on the bearing ring is roughly the same at all locations.
[0011] Preferably, the inner side wall of the groove is constructed as an inclined wall with an inner diameter gradually increasing from the inside to the outside. In this technical solution, the grinding debris generated by the grinding wheel when grinding the inner wall of the bearing ring can be guided from the inclined wall to the notch after passing through the inner inclined wall of the groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The diagram is a front cross-sectional structural diagram of the cooperation between a magnetic pole and a bearing ring for an inner ring grinding machine.
[0013] Figure 2 for Figure 1 Schematic diagram of the AA cross-section structure. DETAILED DESCRIPTION
[0014] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0015] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0016] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more, unless otherwise clearly defined.
[0017] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0019] like Figure 1~2 A magnetic pole for an inner ring grinding machine is shown, wherein one end of the magnetic pole 1 is axially mounted on the workbench of the grinding machine, and the other end of the magnetic pole 1 is axially inwardly constructed with a groove 2 with a circular cross-section, and a circle of magnetic adsorption end face 3 is formed on the outer side of the groove 2, which is characterized in that: a circle of wear-resistant coating 4 is plated on the magnetic adsorption end face 3, and the axial end face of the bearing ring 100 is adsorbed and abutted against the outer end face of the wear-resistant coating 4.
[0020] In the above technical solution, a wear-resistant coating is added to the surface of the contact between the magnetic pole and the bearing ring. The hardness of the coating is high and it is not easy to wear. After the bearing model is changed, the surface of the magnetic pole does not need to be polished frequently, which increases the stability of product quality and improves production efficiency. According to actual verification, the production efficiency is improved by 10%. The original 200 pieces are polished once, but after using this magnetic pole with wear-resistant coating, it only needs to be polished once per shift. The original production of 1680 pieces per shift has increased to 1780 pieces, and the production efficiency has been improved.
[0021] Furthermore, the radial width of the wear-resistant coating 4 is the same as that of the magnetic adsorption end face 3. In this technical solution, the radial width of the wear-resistant coating is the same as that of the magnetic adsorption end face, that is, the magnetic adsorption end face is fully coated, which is convenient for plating, and at the same time increases the abutment adsorption area, thereby improving the adsorption and fixing effect on the bearing ring.
[0022] Furthermore, the wear-resistant coating 4 is a ceramic coating. In this technical solution, the ceramic coating has high wear resistance. It should be noted that the ceramic coating is relatively thin, and magnetism can penetrate the ceramic coating to ensure the adsorption effect on the bearing ring.
[0023] Furthermore, the magnetic adsorption end surface 3 is cut with a plurality of notches 5 along the axial direction, and the notches 5 are constructed to connect the groove 2 with the outside of the magnetic pole 1. In this technical solution, the grinding chips generated by the grinding wheel when grinding the inner wall of the bearing ring can be discharged from the notches in time, reducing interference with the grinding process. At the same time, the corresponding adsorption area of the bearing ring and the magnetic pole is increased, and the adsorption and fixing effect of the bearing ring is improved.
[0024] Furthermore, the plurality of notches 5 are regularly arranged radially on the magnetic adsorption end surface 3. In this technical solution, the plurality of notches are regularly arranged radially, so that the wear debris can be easily discharged from the notches in the circumferential direction, and the adsorption effect of the magnetic adsorption end surface on the bearing ring is roughly the same at all locations.
[0025] Furthermore, the inner side wall of the groove 2 is constructed as an inclined wall 6 whose inner diameter gradually increases from the inside to the outside. In this technical solution, the grinding debris generated by the grinding wheel when grinding the inner wall of the bearing ring can be guided from the inclined wall to the notch after passing through the inner inclined wall of the groove.
[0026] In this specific embodiment, in order to solve the problem that the existing magnetic pole surface is easy to wear and needs to be frequently polished, resulting in low production efficiency, the above scheme adds a wear-resistant coating on the surface of the contact between the magnetic pole and the bearing ring. The coating has a high hardness and is not easy to wear. After the bearing is changed, the magnetic pole surface does not need to be frequently polished, which increases the stability of product quality and improves production efficiency. According to actual verification, the production efficiency is improved by 10%. The original 200 pieces are polished once, but after using this magnetic pole with wear-resistant coating, it only needs to be polished once per shift. The original production of 1680 pieces per shift is increased to 1780 pieces, and the production efficiency is improved.
[0027] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0028] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention without departing from the principles and purpose of the present invention.
Claims
1. A magnetic pole for inner ring grinding machine, wherein one end of the magnetic pole (1) is axially mounted on a grinding machine workbench, and the other end of the magnetic pole (1) is axially inwardly formed with a groove (2) with a circular cross section, and a circle of magnetic adsorption end surface (3) is formed on the outer side of the groove (2), characterized in that: The magnetic adsorption end surface (3) is plated with a circle of wear-resistant coating (4), and the axial end surface of the bearing ring (100) is adsorbed and abutted against the outer end surface of the wear-resistant coating (4).
2. The magnetic pole for inner ring grinding machine according to claim 1, characterized in that: The radial width of the wear-resistant coating (4) is the same as that of the magnetic adsorption end surface (3).
3. The magnetic pole for inner ring grinding machine according to claim 2, characterized in that: The wear-resistant coating (4) is a ceramic coating.
4. The magnetic pole for inner ring grinding machine according to claim 2, characterized in that: The magnetic adsorption end surface (3) is provided with a plurality of notches (5) along the axial direction, and the notches (5) are constructed to connect the groove (2) and the outside of the magnetic pole (1).
5. The magnetic pole for inner ring grinding machine according to claim 4, characterized in that: The plurality of notches (5) are regularly arranged radially on the magnetic adsorption end surface (3).
6. The magnetic pole for inner ring grinding machine according to claim 1, characterized in that: The inner side wall of the groove (2) is constructed as an inclined wall (6) whose inner diameter gradually increases from the inside to the outside.