Aluminum trapezoidal jig for polarizing plate production

Abstract

The utility model discloses an aluminum trapezoidal jig for producing polarizing plates, comprising: a bottom plate, used for contacting with an upper bakelite pressing plate; two longitudinal support plates, which are respectively arranged at two sides of the top of the bottom plate and arranged along the length direction of the bottom plate; a plurality of transverse support plates, which are spaced between the two longitudinal support plates and arranged along the width direction of the bottom plate; a top plate, which is arranged on the tops of the longitudinal support plates and the transverse support plates and used for contacting with a nylon pad, the length of the top plate is less than the length of the bottom plate, and inclined surfaces are respectively formed at both ends of the longitudinal support plates not covered by the top plate; the utility model compacts the corners of the product by the deadweight of the trapezoidal jig, and transmits the downward pressure of the cylinder to the corners of the product to the greatest extent through the trapezoidal jig, so as to avoid defects in the product during the grinding process; the product matching jig is optimized, and the problems of product deviation and poor corner compaction during the grinding process are solved.

Description

Technical Field

[0001] The utility model relates to an aluminum trapezoidal fixture for producing polarizing plates, belonging to the technical field of auxiliary equipment for producing polarizing plates. Background Art

[0002] In the production process of polarizing plates, the edging process is a very important process. It is necessary to ensure that the product (i.e. polarizing plate) cannot be displaced during the entire grinding process, and the corners of the product need to be pressed as tightly as possible, otherwise it will affect the overall end face quality and dimensional accuracy of the product.

[0003] The conventional operation for compaction is to place a bakelite pressing plate above and below the product for protection. Since the stroke of the cylinder is limited and the height of each column of products is inconsistent, the traditional method is to fill multiple nylon pads between the cylinder pressure plate and the upper bakelite pressure plate to make up for the height difference. Since the size of the product and the bakelite pressure plate is much larger than the diameter of the cylinder pressure plate, and the size of the nylon pad is also much smaller than the size of the product and the bakelite pressure plate, the actual force-bearing area of ​​the product is small. After the cylinder pressure plate is compacted, the corners of the product cannot be effectively compacted by the cylinder pressure, which makes the product prone to defects during the grinding process. Utility Model Content

[0004] The utility model aims to provide an aluminum trapezoidal fixture for producing polarizing plates, so as to solve the technical problems existing in the current production process of polarizing plates.

[0005] The technical solution adopted by the utility model is as follows:

[0006] Aluminum trapezoidal jig for polarizing plate production, including:

[0007] A bottom plate, used to contact the upper bakelite platen;

[0008] Two longitudinal support plates are provided, and the two longitudinal support plates are respectively provided on both sides of the top of the bottom plate and arranged along the length direction of the bottom plate;

[0009] A plurality of transverse support plates are provided, wherein the plurality of transverse support plates are arranged between two longitudinal support plates at intervals and along the width direction of the bottom plate;

[0010] The top plate is arranged on the top of the longitudinal support plate and the transverse support plate and is used for contacting the nylon pad. The length of the top plate is smaller than that of the bottom plate. Both ends of the longitudinal support plate not covered by the top plate are respectively formed with inclined surfaces.

[0011] As a preferred embodiment of the present invention, the bottom plate, the longitudinal support plate, the transverse support plate and the top plate are detachably connected by a plurality of screws, so as to facilitate the overall modular assembly.

[0012] As another preferred embodiment of the present invention, the bottom plate, longitudinal support plate and transverse support plate are connected by welding to improve the firmness of the bottom plate, longitudinal support plate and transverse support plate after assembly and connection; the top plate is detachably connected to the longitudinal support plate and transverse support plate by multiple screws to facilitate the later replacement of top plates of different thicknesses and weights.

[0013] As a preferred embodiment of the present invention, the bottom plate, the longitudinal support plate and the transverse support plate are all provided with deweighting holes.

[0014] As a preferred embodiment of the present invention, the size of the bottom plate is consistent with the size of the upper bakelite pressing plate.

[0015] As a preferred embodiment of the present invention, the bottom plate, the longitudinal support plate, the transverse support plate and the top plate are all made of metal aluminum or aluminum alloy.

[0016] The utility model is beneficial in that:

[0017] The utility model compacts the corners of the product by the deadweight of the trapezoidal jig, and transmits the downward pressure of the cylinder to the corners of the product to the greatest extent through the trapezoidal jig, thereby avoiding defects in the product during the grinding process.

[0018] The utility model optimizes the product supporting jig, solves the problem of product deviation and loose corner pressing during the grinding process, and improves the overall yield by about 5%. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the exploded structure of the utility model;

[0021] Meaning of the reference numerals in the figures:

[0022] 1- bottom plate, 2- longitudinal support plate, 3- transverse support plate, 4- top plate, 5- de-weighting hole. DETAILED DESCRIPTION

[0023] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] Embodiment 1

[0025] like Figure 1 and 2 As shown, this embodiment is an aluminum trapezoidal fixture for producing polarizing plates, comprising:

[0026] Bottom plate 1, used for contacting with the upper bakelite pressing plate, the size of bottom plate 1 is consistent with the size of the upper bakelite pressing plate;

[0027] Two longitudinal support plates 2 are provided, and the two longitudinal support plates 2 are respectively provided on both sides of the top of the bottom plate 1 and arranged along the length direction of the bottom plate 1;

[0028] There are five transverse support plates 3, which are arranged between two longitudinal support plates 2 and arranged along the width direction of the bottom plate 1; of course, the number of transverse support plates 3 can also be appropriately increased or decreased;

[0029] The top plate 4 is arranged on the top of the longitudinal support plate 2 and the transverse support plate 3 for contacting with the nylon pad. The length of the top plate 4 is smaller than the length of the bottom plate 1. Inclined surfaces are formed at both ends of the longitudinal support plate 2 not covered by the top plate 4.

[0030] In this embodiment, the bottom plate 1, the longitudinal support plate 2, the transverse support plate 3 and the top plate 4 are detachably connected by a plurality of screws, that is, the longitudinal support plate 2 and the bottom plate 1, the transverse support plate 3 and the bottom plate 1, the longitudinal support plate 2 and the transverse support plate 3, the longitudinal support plate 2 and the top plate 4, and the transverse support plate 3 and the top plate 4 are all detachably connected by a plurality of screws. In this embodiment, the transverse support plates 3 and the top plate 4 at the two ends are connected by screws, and the other transverse support plates 3 and the top plate 4 are not connected; the detachable connection by screws facilitates the overall modular assembly.

[0031] In this embodiment, the bottom plate 1 , the longitudinal support plate 2 and the transverse support plate 3 are all provided with deweighting holes 5 .

[0032] In this embodiment, the bottom plate 1 , the longitudinal support plate 2 , the transverse support plate 3 and the top plate 4 are all made of metal aluminum.

[0033] Embodiment 2

[0034] refer to Figure 1 and Figure 2 This embodiment is an aluminum trapezoidal fixture for producing polarizing plates. The structure of this embodiment is similar to that of the first embodiment, and the difference is only that:

[0035] In this embodiment, the bottom plate 1, the longitudinal support plate 2 and the transverse support plate 3 are connected by welding to improve the firmness of the bottom plate 1, the longitudinal support plate 2 and the transverse support plate 3 after assembly and connection; the top plate 4 is detachably connected to the longitudinal support plate 2 and the transverse support plate 3 by multiple screws, which is convenient for later replacement of the top plate 4 of different thickness and weight.

[0036] In this embodiment, the bottom plate 1, the longitudinal support plate 2, the transverse support plate 3 and the top plate 4 are all made of metal aluminum alloy.

[0037] Since the utility model involves multiple handlings in the actual operation process, safety and practicality are taken into consideration, and the jig is required to be used for a long time without deformation, a lightweight metal aluminum material or metal aluminum alloy material is selected, and some structures are hollowed out (de-weighting holes) to further reduce the weight. Taking the 42-inch product matching jig as an example, the overall weight of the jig is controlled at about 15kg; after adopting the utility model, the structure from top to bottom is transformed from "cylinder pressure plate → nylon pad → upper bakelite pressure plate → product → lower bakelite pressure plate" to "cylinder pressure plate → nylon pad → trapezoidal jig → upper bakelite pressure plate → product → lower bakelite pressure plate", and the corners of the product are compacted by the dead weight of the trapezoidal jig, and the downward pressure of the cylinder is transmitted to the corners of the product to the greatest extent through the trapezoidal jig, thereby avoiding defects in the product during the grinding process.

[0038] The utility model optimizes the product supporting jig, solves the problem of product deviation and loose corner pressing during the grinding process, and improves the overall yield by about 5%.

[0039] In the description of the present invention, it is necessary to understand that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0040] In the description of the present utility model, it should be noted that: unless otherwise clearly stipulated and limited, the terms "installation", "connection", "setting" and "formation" should be understood in a broad sense; for example: it can be a fixed connection, setting, or a detachable connection, setting, or an integrated structure; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements; for those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0041] The above embodiments are only used to illustrate the technical solutions of the present invention. Those skilled in the art should understand that the above embodiments do not limit the present invention in any form, and any technical solutions obtained by equivalent replacement or equivalent transformation shall fall within the protection scope of the present invention.

Claims

1. Aluminum trapezoidal fixture for polarizing plate production, characterized in that: include: A bottom plate, used to contact the upper bakelite platen; Two longitudinal support plates are provided, and the two longitudinal support plates are respectively provided on both sides of the top of the bottom plate and arranged along the length direction of the bottom plate; A plurality of transverse support plates are provided, wherein the plurality of transverse support plates are arranged between two longitudinal support plates at intervals and along the width direction of the bottom plate; The top plate is arranged on the top of the longitudinal support plate and the transverse support plate and is used for contacting the nylon pad. The length of the top plate is smaller than that of the bottom plate. Both ends of the longitudinal support plate not covered by the top plate are respectively formed with inclined surfaces.

2. The aluminum trapezoidal jig for producing polarizing plates according to claim 1, characterized in that: The bottom plate, the longitudinal support plate, the transverse support plate and the top plate are detachably connected by a plurality of screws.

3. The aluminum trapezoidal jig for producing polarizing plates according to claim 1, characterized in that: The bottom plate, the longitudinal support plate and the transverse support plate are connected by welding, and the top plate is detachably connected to the longitudinal support plate and the transverse support plate by a plurality of screws.

4. The aluminum trapezoidal jig for producing polarizing plates according to any one of claims 1 to 3, characterized in that: The bottom plate, the longitudinal support plate and the transverse support plate are all provided with deweighting holes.

5. The aluminum trapezoidal jig for producing polarizing plates according to claim 1, characterized in that: The size of the bottom plate is consistent with that of the upper bakelite pressing plate.

6. The aluminum trapezoidal jig for producing polarizing plates according to claim 1, characterized in that: The bottom plate, the longitudinal support plate, the transverse support plate and the top plate are all made of metal aluminum or aluminum alloy.

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