Instrument panel assembly line
By designing the adjustment device in the instrument panel assembly line, the problem of inefficient assembly efficiency caused by the fixed structure of the assembly auxiliary equipment on the existing assembly line is solved, and automatic adjustment of the instrument panel assembly angle and improvement of assembly efficiency are achieved.
Patent Information
- Application Number
- CN202421391896.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-18
AI Technical Summary
Most of the assembly auxiliary equipment on existing assembly lines adopts fixed structures, which causes workers to constantly adjust their positions when assembling the instrument table to adapt to the installation positions of different accessories, affecting assembly efficiency.
A dashboard assembly line is designed, including a support frame, a chassis, an assembly frame, an assembly table and a positioning device. Adjustment devices are used to realize the assembly angle adjustment of the instrument table during assembly, and avoid workers adjusting it themselves.
Through the use of the adjustment device, the automatic angle adjustment of the instrument table during assembly is realized, which avoids workers' self-adjustment and improves assembly efficiency.
Smart Images
Figure CN222697142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts assembly, in particular to an instrument panel assembly line. Background Art
[0002] The assembly line is an effective combination of man and machine, which fully reflects the flexibility of the equipment. It combines the conveying system, accompanying fixtures, online special machines and testing equipment to meet the assembly requirements of various products. The transmission mode of the assembly line can be synchronous transmission (mandatory) or asynchronous transmission (flexible). According to the configuration selection, manual assembly or semi-automatic assembly can be realized.
[0003] Most of the assembly auxiliary equipment on the existing assembly lines adopt a fixed structure. When assembling the instrument panel, multiple accessories need to be installed, and each accessory corresponds to a different position. This causes workers to constantly adjust their own position during assembly, thus affecting the efficiency of assembly. Utility Model Content
[0004] The purpose of the utility model is to provide an instrument panel assembly line, which solves the problem that most of the assembly auxiliary equipment on the existing assembly line adopts a fixed structure, and when assembling the instrument panel, multiple accessories need to be installed, and each accessory corresponds to a different position, which causes workers to constantly adjust their own position during assembly, thereby affecting the efficiency of assembly.
[0005] To achieve the above-mentioned purpose, the utility model provides an instrument panel assembly line, including a support frame, a base frame, an assembly frame, an assembly table and a positioning device, the support frame is fixedly mounted on the base frame, the base frame is provided with a conveyor belt, the assembly frame is fixedly mounted on the base frame, the positioning device is installed on the assembly table, and also includes an adjustment device, the adjustment device includes a mounting shaft, an adjustment rod, a connecting rod and a moving component, one side of the assembly frame is provided with a mounting groove, the mounting shaft is rotatably mounted on the assembly frame and is located in the mounting groove, the assembly table is fixedly connected to the mounting shaft, one end of the adjustment rod is fixedly connected to the mounting shaft, the other end of the adjustment rod is rotatably connected to the connecting rod, and the moving component is installed on the assembly frame.
[0006] Among them, the moving component includes a moving rod, a moving block and a driving member, a limiting groove is provided on one side of the assembly frame, the moving rod is slidably installed on the assembly frame and passes through the limiting groove, and one end of the moving rod is rotatably connected to the connecting rod; a sliding groove is also provided on the side of the assembly frame close to the limiting groove, the moving block is slidably installed on the assembly frame through the driving member and is located in the sliding groove, and the moving block is also fixedly connected to the other end of the moving rod.
[0007] Wherein, the driving component includes a fixed seat, a rotating rod and a limiting rod, the fixed seat is fixedly mounted on the moving block; the rotating rod is rotatably mounted on the fixed seat; the limiting rod is fixedly mounted on the rotating rod, and a card slot is also provided in the slide groove.
[0008] Wherein, the driving component further includes a handle, and the handle is fixedly mounted on the rotating rod.
[0009] Wherein, the positioning device comprises a positioning column and a positioning screw, the positioning column is fixedly mounted on the assembly platform; and the positioning screw thread passes through the positioning column.
[0010] The utility model provides an instrument panel assembly line. When in use, the instrument panel is placed on the assembly table and fixed by the positioning device. When the assembly angle needs to be adjusted, the handle is held to drive the rotating rod to rotate upward around the fixing seat, so that the limiting rod is disengaged from the slot. The moving block is then moved by the rotating rod, so that the moving block drives the moving rod to slide in the limiting slot. The moving rod drives the adjusting rod that is rotationally matched with the connecting rod to rotate by rotating with the connecting rod. The adjusting rod drives the installation shaft to rotate in the installation slot. The installation shaft further drives the instrument panel to rotate through the assembly table, thereby realizing the adjustment of the assembly angle of the instrument panel during assembly, avoiding the self-adjustment of the assembler, and thus improving the assembly efficiency of the instrument panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0012] Figure 1 It is a schematic diagram of the overall structure of an instrument panel assembly line according to the first embodiment of the utility model.
[0013] Figure 2 It is a structural schematic diagram of the regulating device of the first embodiment of the utility model.
[0014] Figure 3 It is a connection diagram of the adjusting rod and the moving rod of the first embodiment of the utility model.
[0015] Figure 4 It is a schematic diagram of the overall structure of an instrument panel assembly line according to the second embodiment of the utility model.
[0016] In the figure: 101-support frame, 102-base frame, 103-assembly frame, 104-assembly table, 105-conveyor belt, 106-installation shaft, 107-adjusting rod, 108-connecting rod, 109-installation groove, 110-moving rod, 111-moving block, 112-limiting groove, 113-sliding groove, 114-fixed seat, 115-rotating rod, 116-limiting rod, 117-card slot, 118-handle, 201-positioning column, 202-positioning screw. DETAILED DESCRIPTION
[0017] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0018] The first embodiment of the present application is:
[0019] See also Figure 1-3 , Figure 1 This is a schematic diagram of the overall structure of an instrument panel assembly line according to the first embodiment of the utility model. Figure 2 It is a structural schematic diagram of the regulating device of the first embodiment of the utility model. Figure 3 It is a connection diagram of the adjusting rod and the moving rod of the first embodiment of the utility model.
[0020] The utility model provides an instrument panel assembly line: including a support frame 101, a base frame 102, an assembly frame 103, an assembly table 104 and a positioning device, and also including an adjustment device, the adjustment device includes a mounting shaft 106, an adjustment rod 107, a connecting rod 108 and a moving component, the moving component includes a moving rod 110, a moving block 111 and a driving component, the driving component includes a fixed seat 114, a rotating rod 115 and a limiting rod 116, and the driving component also includes a handle 118. The above-mentioned solution solves the problem that most of the assembly auxiliary equipment on the existing assembly line adopts a fixed structure, and when assembling the instrument panel, multiple accessories need to be installed, and each accessory corresponds to a different position, which causes the workers to constantly adjust their own positions during assembly, thereby affecting the efficiency of assembly. It can be understood that the present solution can also be used to solve the problem of fixing the instrument panel.
[0021] In this embodiment, the movable component drives the installation shaft 106 to rotate through the rotational cooperation of the connecting rod 108 and the adjusting rod 107, and further drives the instrument panel to rotate through the assembly table 104, thereby achieving adjustment of the assembly angle of the instrument panel during assembly, avoiding the assembly workers' own adjustments, and thereby improving the assembly efficiency of the instrument panel.
[0022] Among them, one side of the assembly frame 103 is provided with a mounting groove 109, the mounting shaft 106 is rotatably mounted on the assembly frame 103 and is located in the mounting groove 109, the assembly table 104 is fixedly connected to the mounting shaft 106, one end of the adjusting rod 107 is fixedly connected to the mounting shaft 106, and the other end of the adjusting rod 107 is rotatably connected to the connecting rod 108, the moving component is installed on the assembly frame 103, and the instrument table can be moved between various assembly stations through the setting of the conveyor belt 105. The assembly frame 103 is a plate-like structure, and two groups of brackets are provided at the bottom thereof. At the same time, two groups of the assembly frames 103 are provided on the base frame 102, and each group of the assembly frames 1 03 are provided with a group of the positioning devices and a group of the adjusting devices, two groups of the installation shafts 106 are provided on the two side edges of the assembly platform 104, the two ends of the adjusting rod 107 are sleeve-shaped structures, and the cross-section of the connecting rod 108 is rectangular. When the assembly angle of the instrument panel needs to be adjusted, the connecting rod 108 is driven to rotate by the moving component, and the connecting rod 108 drives the installation shaft 106 to rotate by cooperating with the rotation of the adjusting rod 107, and the installation shaft 106 further drives the instrument panel to rotate through the assembly platform 104, thereby realizing the adjustment of the assembly angle of the instrument panel during assembly, avoiding the self-adjustment of the assembler, and thereby improving the assembly efficiency of the instrument panel.
[0023] Secondly, a limiting groove 112 is provided on one side of the assembly frame 103, and the moving rod 110 is slidably installed on the assembly frame 103 and passes through the limiting groove 112. At the same time, one end of the moving rod 110 is rotatably connected to the connecting rod 108; a sliding groove 113 is also provided on the side of the assembly frame 103 close to the limiting groove 112, and the moving block 111 is slidably installed on the assembly frame 103 through the driving component and is located in the sliding groove 113. The moving block 111 is also fixedly connected to the other end of the moving rod 110, and the moving rod 110 is welded to the moving block 111. The bottom end of the moving rod 110 is rotatably matched with the connecting rod 108 through a pin shaft. The driving component drives the moving block 111 to move, so that the moving rod 110 drives the connecting rod 108 to rotate by rotating with the connecting rod 108, thereby achieving a rotation effect on the connecting rod 108.
[0024] Again, the fixed seat 114 is fixedly installed on the moving block 111; the rotating rod 115 is rotatably installed on the fixed seat 114; the limiting rod 116 is fixedly installed on the rotating rod 115, and a card slot 117 is also provided in the slide groove 113. One end of the rotating rod 115 is located between the two groups of the fixed seats 114, and the limiting rod 116 is arranged at the bottom of the rotating rod 115 away from the end of the fixed seat 114. The movement of the moving block 111 can be achieved through the cooperation of the rotating rod 115 and the fixed seat 114. At the same time, by rotating the rotating rod 115, the limiting rod 116 is engaged or disengaged with the card slot 117, so that the moving block 111 can be locked or unlocked.
[0025] Finally, the handle 118 is fixedly mounted on the rotating rod 115 . The handle 118 is a columnar structure. The arrangement of the handle 118 facilitates the application of force to the rotating rod 115 .
[0026] In this embodiment, when in use, the instrument panel is placed on the assembly table 104 and fixed by the positioning device. When the assembly angle needs to be adjusted, the handle 118 is held to drive the rotating rod 115 to rotate upward around the fixing seat 114, so that the limiting rod 116 is disengaged from the slot 117, and then the moving block 111 is moved by the rotating rod 115, so that the moving block 111 drives the moving rod 110 to slide in the limiting slot 112, and the moving rod 110 drives the adjusting rod 107 that is in rotation with the connecting rod 108 to rotate, and the adjusting rod 107 drives the installation shaft 106 to rotate in the installation slot 109, and the installation shaft 106 further drives the instrument panel to rotate through the assembly table 104, thereby realizing the adjustment of the assembly angle of the instrument panel during assembly, avoiding the self-adjustment of the assembler, and thereby improving the assembly efficiency of the instrument panel.
[0027] The second embodiment of the present application is:
[0028] See also Figure 4 ,in Figure 4 It is a schematic diagram of the overall structure of an instrument panel assembly line of the second embodiment of the utility model. On the basis of the first embodiment, the instrument panel assembly line of this embodiment also includes a positioning device, and the positioning device includes a positioning column 201 and a positioning screw 202.
[0029] In this embodiment, the instrument panel can be fixed by clamping the positioning screws 202 on both sides.
[0030] Among them, the positioning column 201 is fixedly installed on the assembly table 104; the positioning screw 202 thread passes through the positioning column 201, and two groups of the positioning devices are symmetrically arranged on each group of the assembly table 104. The positioning screw 202 is provided with a thread, and the end of the positioning screw 202 is also provided with a rotating knob. By rotating the positioning screw 202, the positioning screw 202 is moved on the positioning column 201 by cooperating with the thread of the positioning column 201, so that the instrument panel can be fixed under the clamping of the positioning screws 202 on both sides.
[0031] In this embodiment, by rotating the positioning screw 202, the positioning screw 202 moves on the positioning column 201 through the thread cooperation with the positioning column 201, so that the instrument panel can be fixed under the clamping of the positioning screws 202 on both sides.
[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. An instrument panel assembly line, comprising a support frame, a base frame, an assembly frame, an assembly platform and a positioning device, wherein the support frame is fixedly mounted on the base frame, a conveyor belt is provided on the base frame, the assembly frame is fixedly mounted on the base frame, and the positioning device is mounted on the assembly platform, characterized in that: Also includes an adjustment device; The adjusting device comprises an installation shaft, an adjusting rod, a connecting rod and a moving component. A mounting groove is provided on one side of the assembly frame. The mounting shaft is rotatably mounted on the assembly frame and is located in the mounting groove. The assembly platform is fixedly connected to the mounting shaft. One end of the adjusting rod is fixedly connected to the installation shaft. The other end of the adjusting rod is rotatably connected to the connecting rod. The moving component is mounted on the assembly frame.
2. The instrument panel assembly line according to claim 1, characterized in that: The moving assembly includes a moving rod, a moving block and a driving member. A limiting groove is provided on one side of the assembly frame. The moving rod is slidably installed on the assembly frame and passes through the limiting groove. At the same time, one end of the moving rod is rotatably connected to the connecting rod. A sliding groove is also provided on the side of the assembly frame close to the limiting groove. The moving block is slidably installed on the assembly frame through the driving member and is located in the sliding groove. The moving block is also fixedly connected to the other end of the moving rod.
3. The instrument panel assembly line according to claim 2, characterized in that: The driving component includes a fixed seat, a rotating rod and a limiting rod. The fixed seat is fixedly mounted on the moving block; the rotating rod is rotatably mounted on the fixed seat; the limiting rod is fixedly mounted on the rotating rod, and a clamping groove is also provided in the sliding groove.
4. The instrument panel assembly line according to claim 3, characterized in that: The driving member further comprises a handle, and the handle is fixedly mounted on the rotating rod.
5. The instrument panel assembly line according to claim 1, characterized in that: The positioning device comprises a positioning column and a positioning screw. The positioning column is fixedly mounted on the assembly platform. The thread of the positioning screw passes through the positioning column.