A thermal insulation ceramic fiber gasket forming device for kiln

Abstract

The utility model relates to the technical field of ceramic fiber gasket forming devices, and discloses a thermal insulation ceramic fiber gasket forming device for a kiln, including a bottom plate, a gasket forming mechanism is arranged on the top of the bottom plate, a limited anti-warping mechanism is arranged on the top of the gasket forming mechanism, a support column is fixedly connected to the bottom of the bottom plate, the gasket forming mechanism includes a feeding vibration component and a tablet forming component, and the feeding vibration component is arranged at the bottom of the tablet forming component. The forming pressing plate at the bottom of the toothed plate is driven to reciprocate inside the installation box by a double-headed gear, a residual gear and a reverse double-headed gear, which is conducive to tablet forming. The cam is driven to rotate by a rotating belt, which is conducive to the vibration of the rotating plate to bring the gasket to the material receiving box for collection. The limited pressing wheel on the inner side of the sliding plate is driven by a spring to slide on the outside of the sliding limit rod, which is conducive to pressing the material to prevent warping and affect the production quality of the gasket.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic fiber gasket forming devices, in particular to a thermal insulation ceramic fiber gasket forming device for a kiln. Background Art

[0002] Ceramic fiber gaskets are a sealing material made primarily from ceramic fiber, molded under high temperature and high pressure. They offer excellent high-temperature stability, chemical resistance, insulation, and wear resistance. Therefore, they are widely used in environments subject to high temperatures, high pressures, and severe chemical corrosion. Therefore, a molding device for thermal insulation ceramic fiber gaskets for kilns is required.

[0003] According to a ceramic fiber paper gasket rapid prototyping device disclosed on the patent website (authorization announcement number: CN214925350 U), "a ceramic fiber paper gasket rapid prototyping device is described, including: a lower support, a lower pressure roller, an upper support, an upper pressure roller, and a feeding device, wherein the lower pressure roller is arranged on the upper part of the lower support, the upper pressure roller is arranged on the lower part of the upper support, and the upper pressure roller is arranged directly above the lower pressure roller, and the upper pressure roller and the lower pressure roller are cooperatively connected; the feeding device is arranged on the side of the upper support; the feeding device includes: a conveyor belt, a first cylinder, a second cylinder, a first waste box, a finished product box, and a second waste box, wherein the first cylinder and the second cylinder are arranged in parallel on the upper part of the conveyor belt; the first waste box, the finished product box, and the second waste box are arranged in parallel below the conveyor belt, and the first waste box is arranged directly below the first cylinder, and the finished product box is arranged directly below the second cylinder. Waste and products in the forming process can be automatically classified and collected, reducing manual labor intensity; it can operate continuously and automatically, with a high degree of automation, thereby improving production efficiency."

[0004] In response to the above description, the applicant believes the following issues exist: When the device is in use, the upper pressing roller is provided with a raised cutter, and the lower pressing roller is provided with a rubber layer. The cutter leaves cut marks on the ceramic fiber paper raw material; the provision of the rubber layer prevents wear of the cutter, thereby increasing its service life and ensuring smooth feeding of the ceramic fiber paper raw material. However, since the device cannot restrain the material during operation, this may cause the material to warp during sheeting, resulting in certain quality issues in gasket production. Utility Model Content

[0005] The purpose of the utility model is to provide a thermal insulation ceramic fiber gasket forming device for a kiln, so as to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a thermal insulation ceramic fiber gasket forming device for a kiln, comprising a bottom plate, a gasket forming mechanism provided on the top of the bottom plate, a limited position anti-warping mechanism provided on the top of the gasket forming mechanism, and a support column fixedly connected to the bottom of the bottom plate;

[0007] The gasket forming mechanism includes a feeding vibration component and a tablet forming component, and the feeding vibration component is arranged at the bottom of the tablet forming component.

[0008] Preferably, the feeding vibration assembly includes a mounting plate, the mounting plate is fixedly connected to the top of the base plate, the outside of the mounting plate is fixedly connected to motor 1, the output end of the motor 1 is fixedly connected to a rotating roller, the external transmission of the rotating roller is connected to a conveyor belt, the end of the conveyor belt away from the rotating roller is transmission-connected to the transmission roller, the left side of the mounting plate is fixedly connected to the feed roller, the internal rotation of the mounting plate is connected to the rotating plate, the inner side of the mounting plate is fixedly connected to a limiting rod, the external transmission of the transmission roller is connected to a rotating belt, the end of the rotating belt away from the transmission roller is transmission-connected to a cam, the right side of the mounting plate is fixedly connected to a material receiving box, and a waste winding device is provided on the inner side of the support column. Since the mounting plate is provided, it is beneficial to provide an installation foundation for other components.

[0009] Preferably, through holes are provided at corresponding positions of the mounting plate and the cam, and the cam is rotatably connected to the inside of the mounting plate. The provision of the cam is conducive to driving the rotating plate to vibrate.

[0010] Preferably, the tablet forming assembly includes a mounting fixing plate, the mounting fixing plate is fixedly connected to the top of the mounting plate, the top of the mounting fixing plate is fixedly connected to a mounting box, the outside of the mounting box is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to a double-headed gear, the bottom of the double-headed gear is meshed with a reverse double-headed gear, the inner side of the double-headed gear is fixedly connected to a residual gear, the outer side of the residual gear is meshed with a tooth plate, the inside of the mounting box is fixedly connected to a fixed limiting rod, the bottom of the tooth plate is fixedly connected to a forming pressure plate, and the top of the forming pressure plate is fixedly connected to a sliding rod. Since the forming pressure plate is provided, tablet forming is facilitated.

[0011] Preferably, through holes are provided at corresponding positions of the tooth plate and the fixed limiting rod, and the tooth plate is slidably connected to the outside of the fixed limiting rod. The provision of the fixed limiting rod facilitates the sliding of the tooth plate.

[0012] Preferably, through holes are opened at corresponding positions of the mounting plate, the mounting box and the sliding rod, and the sliding rod passes through the mounting plate and is slidably connected to the inside of the mounting box. Since the sliding rod is provided, it is conducive to driving the forming pressure plate to slide inside the mounting box.

[0013] Preferably, the limiting and anti-warping mechanism includes a placing plate, the placing plate is fixedly connected to the top of the mounting plate at one end away from the mounting fixing plate, the top of the placing plate is fixed with a sliding limiting rod, the top of the placing plate at one end away from the sliding limiting rod is fixedly connected to a supporting slide rod, the outside of the supporting slide rod is slidably connected to a sliding plate, a spring is provided at the middle position between the top of the sliding plate and the bottom of the sliding limiting rod, the inner side of the sliding plate is fixedly connected to a limiting pressure wheel, since the limiting pressure wheel is provided, it is beneficial to output and press the material.

[0014] Compared with the prior art, the present invention provides a device for forming thermal insulation ceramic fiber gaskets for kilns, which has the following beneficial effects:

[0015] 1. The thermal insulation ceramic fiber gasket forming device for the kiln is provided with a feeding vibration component and a tablet forming component in the gasket forming mechanism. The feeding vibration component is arranged at the bottom of the tablet forming component. The double-headed gear, the residual gear and the reverse double-headed gear drive the forming pressure plate at the bottom of the gear plate to reciprocate inside the installation box, which is conducive to tablet forming. The cam is driven to rotate by the rotating belt, which is conducive to the vibration of the rotating plate to bring the gasket to the receiving box for collection.

[0016] 2. The thermal insulation ceramic fiber gasket forming device for the kiln is used in conjunction with the gasket forming mechanism through a limiting and anti-warping mechanism. The limiting pressure wheel on the inner side of the sliding plate is driven by a spring to slide on the outside of the sliding limiting rod, which is beneficial to pressing the edge of the material and preventing warping, which affects the production quality of the gasket. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0018] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the gasket forming mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the feeding vibration component of the gasket forming mechanism of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the sheet forming assembly of the gasket forming mechanism of the utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the position limiting and anti-warping mechanism of the utility model.

[0023] Figure: 1, bottom plate; 2, gasket forming mechanism; 21, feeding vibration assembly; 211, mounting plate; 212, motor 1; 213, feeding roller; 214, rotating roller; 215, conveyor belt; 216, transmission roller; 217, rotating belt; 218, cam; 219, rotating plate; 2110, receiving box; 2111, limiting rod; 2112, waste winding device; 22, tablet forming assembly; 221, mounting Fixed plate; 222, installation box; 223, motor 2; 224, double-headed gear; 225, broken gear; 226, tooth plate; 227, fixed limit rod; 228, forming pressure plate; 229, sliding rod; 2210, reverse double-headed gear; 3, limit and anti-warping mechanism; 31, placement plate; 32, sliding limit rod; 33, support slide rod; 34, sliding plate; 35, spring; 36, limit pressure wheel; 4, support column. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances. Example

[0026] See also Figure 1-5 The utility model provides a technical solution: a thermal insulation ceramic fiber gasket forming device for a kiln, comprising a bottom plate 1, a gasket forming mechanism 2 is provided on the top of the bottom plate 1, a limited position anti-warping mechanism 3 is provided on the top of the gasket forming mechanism 2, and a support column 4 is fixedly connected to the bottom of the bottom plate 1;

[0027] The gasket forming mechanism 2 includes a feeding vibration component 21 and a tablet forming component 22 . The feeding vibration component 21 is arranged at the bottom of the tablet forming component 22 .

[0028] Furthermore, the feeding vibration component 21 includes a mounting plate 211, which is fixedly connected to the top of the base plate 1, and the outside of the mounting plate 211 is fixedly connected to a motor 212, and the output end of the motor 212 is fixedly connected to a rotating roller 214, and the external transmission of the rotating roller 214 is connected to a conveyor belt 215, and the end of the conveyor belt 215 away from the rotating roller 214 is connected to the transmission roller 216, and the left side of the mounting plate 211 is fixedly connected to the feeding roller 213, and the internal rotation of the mounting plate 211 is connected to the rotating plate 219, and the inner side of the mounting plate 211 is fixedly connected to the limiting rod 2111, and the external transmission of the transmission roller 216 is connected to a rotating belt 217, and the end of the rotating belt 217 away from the transmission roller 216 is connected to the cam 218, and the right side of the mounting plate 211 is fixedly connected to the material receiving box 2110, and a waste winding device 2112 is provided on the inner side of the support column 4. Since the mounting plate 211 is provided, it is beneficial to provide an installation foundation for other components.

[0029] Furthermore, through holes are opened at corresponding positions of the mounting plate 211 and the cam 218 , and the cam 218 is rotatably connected to the inside of the mounting plate 211 . The provision of the cam 218 is conducive to driving the rotating plate 219 to vibrate.

[0030] Furthermore, the tablet forming assembly 22 includes a mounting plate 221, which is fixedly connected to the top of the mounting plate 211, and a mounting box 222 is fixedly connected to the top of the mounting plate 211. The outside of the mounting box 222 is fixedly connected to a motor 223, and the output end of the motor 223 is fixedly connected to a double-headed gear 224. The bottom of the double-headed gear 224 is engaged with a reverse double-headed gear 2210, and the inner side of the double-headed gear 224 is fixedly connected to a residual gear 225. The outer side of the residual gear 225 is engaged with a tooth plate 226. The inside of the mounting box 222 is fixedly connected to a fixed limit rod 227, and the bottom of the tooth plate 226 is fixedly connected to a forming pressure plate 228, and the top of the forming pressure plate 228 is fixedly connected to a sliding rod 229. Since the forming pressure plate 228 is provided, it is beneficial to tablet forming.

[0031] Furthermore, through holes are opened at corresponding positions of the tooth plate 226 and the fixed limiting rod 227, and the tooth plate 226 is slidably connected to the outside of the fixed limiting rod 227. The provision of the fixed limiting rod 227 facilitates the sliding of the tooth plate 226.

[0032] Furthermore, through holes are opened at corresponding positions of the mounting plate 221, the mounting box 222 and the sliding rod 229. The sliding rod 229 passes through the mounting plate 221 and is slidably connected to the inside of the mounting box 222. Since the sliding rod 229 is provided, it is beneficial to drive the forming pressure plate 228 to slide inside the mounting box 222. Example

[0033] See also Figure 5 , and combined with Example 1, it is further obtained that the limiting and anti-warping mechanism 3 includes a placing plate 31, the placing plate 31 is fixedly connected to the top of the mounting plate 211 at one end away from the mounting fixing plate 221, the top of the placing plate 31 is fixed with a sliding limiting rod 32, the top of the placing plate 31 at one end away from the sliding limiting rod 32 is fixedly connected to a supporting slide rod 33, the outside of the supporting slide rod 33 is slidably connected to a sliding plate 34, a spring 35 is provided at the middle position between the top of the sliding plate 34 and the bottom of the sliding limiting rod 32, and the inner side of the sliding plate 34 is fixedly connected to a limiting pressure wheel 36. Since the limiting pressure wheel 36 is provided, the limiting pressure wheel 36 is provided, which is conducive to outputting and pressing the material.

[0034] In actual operation, when this device is used, first, the material outside the feed roller 213 is placed on the outside of the limit rod 2111, and then pulled through between the conveyor belt 215 and the rotating plate 219 and fixed to the outside of the waste winding device 2112, and then the driving motor 1 212 drives the conveyor belt 215 outside the rotating roller 214 to rotate outside the transmission roller 216, and the sliding plate 34 drives the limiting pressure wheel 36 inside the sliding plate 34 to slide outside the sliding limit rod 32, so that the limiting pressure wheel 36 presses the material, and the motor 223 drives the reverse double-headed gear 2210 outside the double-headed gear 224 to rotate inside the installation box 222, and the residual teeth The wheel 225 drives the tooth plate 226 to slide on the outside of the fixed limit rod 227, so that the tooth plate 226 drives the sliding rod 229 on the top of the forming pressure plate 228 to slide inside the installation box 222, so that the forming pressure plate 228 presses the material into sheets, and the waste winding device 2112 drives the waste to be wound. Since the material is restricted by the limit rod 2111 when the waste is wound, the formed gasket falls off from it, and the driving roller 216 drives the rotating belt 217 to rotate, and the rotating belt 217 drives the cam 218 to rotate. The cam 218 drives the rotating plate 219 to vibrate inside the installation plate 211, so that the gasket falls into the material receiving box 2110 for collection.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A thermal insulation ceramic fiber gasket forming device for a kiln, comprising a bottom plate (1), characterized in that: A gasket forming mechanism (2) is arranged on the top of the base plate (1), a limited position anti-warping mechanism (3) is arranged on the top of the gasket forming mechanism (2), and a support column (4) is fixedly connected to the bottom of the base plate (1); The gasket forming mechanism (2) comprises a feeding vibration component (21) and a tablet forming component (22), wherein the feeding vibration component (21) is arranged at the bottom of the tablet forming component (22).

2. The thermal insulation ceramic fiber gasket forming device for a kiln according to claim 1, characterized in that: The feeding vibration assembly (21) comprises a mounting plate (211), wherein the mounting plate (211) is fixedly connected to the top of the bottom plate (1), the outside of the mounting plate (211) is fixedly connected to a motor 1 (212), the output end of the motor 1 (212) is fixedly connected to a rotating roller (214), the outside of the rotating roller (214) is transmission-connected to a conveyor belt (215), one end of the conveyor belt (215) away from the rotating roller (214) is transmission-connected to a transmission roller (216), the left side of the mounting plate (211) is fixedly connected to a feed roller (213), the inside of the mounting plate (211) is rotationally connected to a rotating plate (219), and the mounting plate (211) The inner side of the support column (4) is fixedly connected to a limit rod (2111), the outer side of the drive roller (216) is drive-connected to a rotating belt (217), one end of the rotating belt (217) away from the drive roller (216) is drive-connected to a cam (218), the right side of the mounting plate (211) is fixedly connected to a material receiving box (2110), and the inner side of the support column (4) is provided with a waste material winding device (2112).

3. The thermal insulation ceramic fiber gasket forming device for a kiln according to claim 2, characterized in that: Through holes are provided at corresponding positions of the mounting plate (211) and the cam (218), and the cam (218) is rotatably connected to the inside of the mounting plate (211).

4. The thermal insulation ceramic fiber gasket forming device for a kiln according to claim 2, characterized in that: The tablet forming assembly (22) comprises a mounting fixing plate (221), wherein the mounting fixing plate (221) is fixedly connected to the top of the mounting plate (211), a mounting box (222) is fixedly connected to the top of the mounting fixing plate (221), a second motor (223) is fixedly connected to the outside of the mounting box (222), a double-headed gear (224) is fixedly connected to the output end of the second motor (223), a reverse double-headed gear (2210) is meshed at the bottom of the double-headed gear (224), a residual gear (225) is fixedly connected to the inside of the double-headed gear (224), a tooth plate (226) is meshed at the outside of the residual gear (225), a fixed limiting rod (227) is fixedly connected to the inside of the mounting box (222), a forming press plate (228) is fixedly connected to the bottom of the tooth plate (226), and a sliding rod (229) is fixedly connected to the top of the forming press plate (228).

5. The thermal insulation ceramic fiber gasket forming device for a kiln according to claim 4, characterized in that: Through holes are provided at corresponding positions of the tooth plate (226) and the fixed limiting rod (227), and the tooth plate (226) is slidably connected to the outside of the fixed limiting rod (227).

6. The thermal insulation ceramic fiber gasket forming device for a kiln according to claim 4, characterized in that: Through holes are provided at corresponding positions of the mounting plate (221), the mounting box (222) and the sliding rod (229), and the sliding rod (229) penetrates the mounting plate (221) and is slidably connected to the inside of the mounting box (222).

7. The thermal insulation ceramic fiber gasket forming device for a kiln according to claim 4, characterized in that: The limiting anti-warping mechanism (3) comprises a placement plate (31), the placement plate (31) being fixedly connected to the top of the mounting plate (211) at one end away from the mounting fixing plate (221), a sliding limiting rod (32) being fixed to the top of the placement plate (31), a supporting sliding rod (33) being fixedly connected to the top end of the placement plate (31) away from the sliding limiting rod (32), a sliding plate (34) being slidably connected to the outside of the supporting sliding rod (33), a spring (35) being arranged at a middle position between the top of the sliding plate (34) and the bottom of the sliding limiting rod (32), and a limiting pressure wheel (36) being fixedly connected to the inside of the sliding plate (34).

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