A kind of film-coated pre-roller-coated steel plate

By adopting a multi-layered film coating design on the galvanized steel plate, including thin steel plates, adhesion layers, sealing components and silicone fluorocarbon resin wear-resistant layer, the problem of easy damage and corrosion on the surface of the galvanized steel plate is solved, and stronger wear-resistant protection and extended service life are achieved.

CN222698063UActive Publication Date: 2025-04-01ZHEJIANG XINRUIMING DECORATIVE MATERIAL
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Patent Information

Application Number
CN202420882686.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-04-01
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

In the prior art, the surface of galvanized steel plates without wear-resistant layers is susceptible to physical damage, such as scratches, impacts and wear, which is more likely to cause corrosion of galvanized steel plates.

Method used

The coated pre-rolled steel plate design adopts a multi-layer structure, including thin steel plates, adhesion layers, sealing components and wear-resistant layers. The wear-resistant layer consists of silicone and fluorocarbon resin to provide strong wear-resistant protection.

Benefits of technology

Through the combined action of the wear-resistant layer, it can effectively resist the influence of friction, wear and scratch forces, extend the service life of the coated steel plate, and improve its corrosion resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of coated steel plates, and discloses a coated pre-roller coated steel plate, comprising a steel body, an adhesion layer connected to the interior of the steel body, a thin steel plate fixedly connected to the interior of the adhesion layer, a sealing component fixedly connected to the exterior of the adhesion layer, a wear-resistant layer 1 fixedly connected to the top of the sealing component, a wear-resistant layer 2 fixedly connected to the top of the wear-resistant layer 1, a plurality of fixing holes are provided inside the steel body, the sealing component comprises a sealing layer, the sealing layer is made of silicate, the adhesion layer is made of phenolic acetic acid, and the wear-resistant layer 1 is made of silicone. In the utility model, the wear-resistant layer 1 and the wear-resistant layer 2 cooperate to protect the exterior of the steel body, and can effectively resist the influence of friction, wear, scratches and other forces, and they can complement each other's shortcomings and extend the service life of the coated steel plate.
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Description

Technical Field

[0001] The utility model relates to the field of coated steel plates, in particular to a film-coated pre-roller-coated steel plate. Background Art

[0002] The coated pre-roller coated steel sheet is a galvanized steel sheet that has been treated with a coating. It is made by covering the preheated hot-dip galvanized steel sheet with one or more layers of organic coating.

[0003] After searching, the existing Chinese patent announcement number is: CN205343981U, a glue-free PET coated steel plate, including a galvanized steel plate substrate and a composite film, the composite film includes a PET film and a colored adhesive layer coated on one side of the PET film, and the composite film is attached to one side of the galvanized steel plate substrate through the colored adhesive layer. The coated steel plate only needs to heat the galvanized steel plate substrate to about 200 degrees, and then directly attach the composite film, and the finished product can be obtained after cooling, omitting the primer curing process, and no longer requiring thermal insulation and aging treatment, shortening the cycle, reducing energy consumption, and the film-attaching process is easy to control, with a high yield rate.

[0004] In the specific implementation method of the above patent, the galvanized steel plate substrate is heated to about 200 degrees, and the composite film can be directly attached to one side of the galvanized steel plate substrate through the colored adhesive layer, without the need for thermal insulation and aging treatment, and then the anti-corrosion back paint layer is coated on the other side of the galvanized steel plate substrate to obtain the finished product. In this patent, the primer curing process is omitted, the cycle is shortened, and energy consumption is reduced. The film-applying process is easy to control and the yield rate is high. Compared with the existing ordinary PET coated steel plate production process, different patterns and specifications of plates can be quickly converted without stopping for paint change. However, this patent does not have a wear-resistant coating for protecting the surface. Other coatings on the surface of the galvanized steel plate without a wear-resistant layer are susceptible to physical damage, such as scratches, impacts and wear, which make it easier for the galvanized steel plate to corrode. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a coated pre-roller coated steel plate, aiming to improve the problem that the prior art does not have a wear-resistant coating for protecting the surface, and other coatings on the surface of the galvanized steel plate without a wear-resistant layer are susceptible to physical damage, such as scratches, impacts and abrasion, which makes it more likely for the galvanized steel plate to corrode.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A coated pre-roll-coated steel plate comprises a steel body, an adhesion layer is connected to the interior of the steel body, a thin steel plate is fixedly connected to the interior of the adhesion layer, a sealing component is fixedly connected to the outer side of the adhesion layer, a wear-resistant layer 1 is fixedly connected to the top of the sealing component, a wear-resistant layer 2 is fixedly connected to the top of the wear-resistant layer 1, and a plurality of fixing holes are opened in the interior of the steel body.

[0008] Furthermore, the sealing component includes a sealing layer, and the sealing layer is made of silicate.

[0009] Furthermore, the material of the adhesion layer is phenol acetic acid, the material of the wear-resistant layer 1 is silicone, and the material of the wear-resistant layer 2 is fluorocarbon resin.

[0010] Furthermore, a flexible buffer pad is fixedly connected to the rear end of the steel body, and the flexible buffer pad is made of foam rubber.

[0011] The utility model has the following beneficial effects:

[0012] In the utility model, through the mutual cooperation of the thin steel plate, the adhesion layer, the sealing layer and the wear-resistant layer 1, the wear-resistant layer 1 and the wear-resistant layer 2 cooperate to protect the surface of the steel body, which can effectively resist the influence of friction, wear and scratches. Their combination can make up for each other's shortcomings, provide stronger wear-resistant protection, and extend the service life of the coated steel plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A three-dimensional diagram of a film-coated pre-roller-coated steel plate proposed by the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of a flexible buffer layer of a film-coated pre-roller-coated steel plate proposed by the utility model;

[0015] Figure 3 The utility model provides a thin steel plate structure cross-sectional view of a film-covered pre-roller-coated steel plate.

[0016] Legend:

[0017] 1. Steel body; 2. Thin steel plate; 3. Adhesion layer; 4. Sealing layer; 5. Wear-resistant layer 1; 6. Wear-resistant layer 2; 7. Fixing hole; 8. Flexible buffer pad. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Reference Figure 1-Figure 3 The utility model provides an embodiment: a coated pre-roller coated steel plate, comprising a steel body 1, an adhesion layer 3 is connected to the inside of the steel body 1, the adhesion layer 3 is designed to facilitate the connection between the coating and the steel plate and enhance the adhesion of the coating, a thin steel plate 2 is fixedly connected to the inside of the adhesion layer 3, a sealing component is fixedly connected to the outside of the adhesion layer 3, the sealing component is designed to improve the waterproof and anti-corrosion performance of the front side of the thin steel plate 2, a wear-resistant layer 5 is fixedly connected to the top of the sealing component, the wear-resistant layer 5 is designed to cooperate with the wear-resistant layer 2 6 to improve the wear resistance of the outer layer of the steel body 1, the wear-resistant layer 1 5 is fixedly connected to the top of the wear-resistant layer 2 6, a plurality of fixing holes 7 are opened in the steel body 1, and the fixing holes 7 are designed to facilitate the fixing of the steel body 1.

[0020] like Figure 1-Figure 3 As shown, the sealing component includes a sealing layer 4, which is made of silicate. The sealing layer 4 is designed to improve the waterproof and anti-corrosion performance of the front side of the thin steel plate 2. The silicate can effectively prevent water penetration and moisture intrusion, and protect the substrate from damage in a humid environment. The material of the adhesion layer 3 is phenol acetic acid. Phenolic acetic acid as an adhesion layer can effectively improve the adhesion of other coatings to the steel plate. It can form a good chemical bond or physical adsorption with the surface of the steel plate, providing a more stable foundation for subsequent coatings and preventing the coating from falling off and peeling off.

[0021] The material of the wear-resistant layer 1 5 is silicone, which has excellent wear resistance and can withstand friction, abrasion, scratches and other forces without being easily damaged. The material of the wear-resistant layer 2 6 is fluorocarbon resin, which also has excellent wear resistance. It can cooperate with silicone to protect the thin steel plate 2, the adhesion layer 3 and the sealing layer 4 under various severe wear environments. The rear end of the steel body 1 is fixedly connected with a flexible buffer pad 8, and the material of the flexible buffer pad 8 is foam rubber. The foam rubber is soft and elastic, can effectively absorb and disperse impact force, provide good buffering effect, and also allow the steel body 1 to better fit the wall.

[0022] Working principle: (2) After pre-roll coating, it needs to be coated, that is, a new coating is applied on the basis of the original (2). The thin steel plate 2 is the main part of the steel body 1. The adhesion layer 3 is an adhesion layer connecting the sealing layer 4 and the thin steel plate 2, which enhances the adhesion of the coating. The phenolic acetic acid forms a good chemical bond or physical adsorption with the surface of the steel plate, providing a more stable foundation for subsequent coatings to prevent the coating from falling off and peeling off. The sealing layer 4 is made of silicate, and its purpose is to seal the thin steel plate 2 to prevent water penetration and moisture intrusion, causing corrosion to the thin steel plate 2. The wear-resistant layer 5 is a wear-resistant layer made of silicone. Silicone has excellent wear resistance and can withstand friction, abrasion, scratches and other forces without being easily damaged. Damage, and the material of the wear-resistant layer 2 6 is fluorocarbon resin, which also has excellent wear resistance. It can cooperate with silicone to protect the thin steel plate 2, the adhesion layer 3 and the sealing layer 4 in various severe wear environments. The fixing hole 7 is used to fix the steel body 1, which is convenient for the bolts to pass through. The flexible buffer pad 8 is placed behind the steel body 1, which can make the steel body 1 fit the wall better. At the same time, when the steel body 1 is hit, the steel body 1 is buffered. By cooperating with the wear-resistant layer 1 5 and the wear-resistant layer 2 6, the surface of the steel body 1 is protected, which can effectively resist the influence of friction, wear and scratches. Their combination can make up for each other's shortcomings, provide stronger wear protection, and extend the service life of the coated steel plate.

[0023] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A film-coated pre-roller-coated steel plate, comprising a steel body (1), characterized in that: The interior of the steel body (1) is connected to an adhesion layer (3), the interior of the adhesion layer (3) is fixedly connected to a thin steel plate (2), the exterior of the adhesion layer (3) is fixedly connected to a sealing component, the top of the sealing component is fixedly connected to a wear-resistant layer 1 (5), the top of the wear-resistant layer 1 (5) is fixedly connected to a wear-resistant layer 2 (6), and a plurality of fixing holes (7) are provided inside the steel body (1).

2. The film-coated pre-roller-coated steel sheet according to claim 1, characterized in that: The sealing component comprises a sealing layer (4), and the material of the sealing layer (4) is silicate.

3. The film-coated pre-roller-coated steel sheet according to claim 1, characterized in that: The material of the adhesion layer (3) is phenol acetic acid, the material of the wear-resistant layer 1 (5) is silicone, and the material of the wear-resistant layer 2 (6) is fluorocarbon resin.

4. The film-coated pre-roller-coated steel sheet according to claim 1, characterized in that: A flexible buffer pad (8) is fixedly connected to the rear end of the steel body (1), and the flexible buffer pad (8) is made of foam rubber.

Citation Information

Patent Citations

  • No glue PET tectorial membrane steel sheet

    CN205343981U