A bending-resistant plate

By adopting a multi-layer structure plate design and adding wear-resistant materials to the decorative layer, the problems of existing plates being easily bent under external forces and surface wear are solved, and the effect of improving bending resistance and wear resistance is achieved.

CN222698072UActive Publication Date: 2025-04-01CHANGSHA ZHENOU NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421006207.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-04-01
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Existing boards are prone to bend and deform under the action of large external forces, and the surface is prone to wear and affect their aesthetic appearance.

Method used

The multi-layer structure of the panel is designed, including the surface layer, interlayer a, reinforcement layer a, core plate, reinforcement layer b, interlayer b and bottom layer, and the wear-resistant layer, mesh cloth and carbon fiber are added to the decorative layer to improve wear resistance.

Benefits of technology

It improves the overall strength and stiffness of the board, enhances the bending resistance, and significantly improves the wear resistance, avoiding the bend and surface wear of the board under the action of external forces.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222698072U_ABST
Patent Text Reader

Abstract

The utility model discloses a bending-resistant plate material, comprising a decorative layer, the decorative layer is bonded with a plate material, the plate material comprises a surface layer, an interlayer a, a reinforcing layer a, a core board, a reinforcing layer b, an interlayer b and a bottom layer, the surface layer is bonded with an interlayer a, the interlayer a is bonded with a reinforcing layer a, the reinforcing layer a is bonded with a core board, the core board is located above the reinforcing layer b, the reinforcing layer b is bonded with an interlayer b, the decorative layer comprises a wear-resistant layer, a mesh and carbon fiber, the carbon fiber is bonded with a mesh, and the mesh is coated with a wear-resistant layer. The interlayer a, the reinforcing layer a, the reinforcing layer b and the interlayer b cooperate to improve the overall strength and rigidity, and improve the overall bending resistance; the wear-resistant layer, the mesh and the like in the decorative layer cooperate to improve the overall wear resistance.
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Description

Technical Field

[0001] The utility model relates to a bending-resistant plate, in particular to a bending-resistant plate, belonging to the technical field of plates. Background Art

[0002] Boards are flat rectangular building material boards made into standard sizes and used in the construction industry as components of walls, ceilings or floors. Boards were originally solid wood boards used by carpenters to make furniture or other living facilities.

[0003] The boards in the prior art have the following disadvantages: 1. The strength of the wooden boards is slightly low, and the bending resistance is weak, and they are easy to bend and deform under the action of large external forces; 2. The outer surface of the boards is often in contact and friction with external objects, and the surface is easily worn and scratched, etc., which affects the appearance. Therefore, improvements are made to the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a bending-resistant plate material in order to solve the above-mentioned problem. The interlayer a, reinforcement layer a, reinforcement layer b and interlayer b cooperate to improve the overall strength and rigidity, and improve the overall bending resistance; the wear-resistant layer, mesh cloth and the like in the decorative layer cooperate to improve the overall wear resistance.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a bending-resistant plate material, comprising a decorative layer, the decorative layer is bonded with a plate material, the plate material comprises a surface layer, an interlayer a, a reinforcing layer a, a core board, a reinforcing layer b, an interlayer b and a bottom layer, the surface layer is bonded with an interlayer a, the interlayer a is bonded with a reinforcing layer a, the reinforcing layer a is bonded with a core board, the core board is located above the reinforcing layer b, the reinforcing layer b is bonded with the interlayer b, the decorative layer comprises a wear-resistant layer, a mesh and carbon fiber, the carbon fiber is bonded with the mesh, and the mesh is coated with a wear-resistant layer.

[0006] Preferably, the core plate is located between reinforcement layer a and reinforcement layer b, and the reinforcement layer a is made of polyetheretherketone.

[0007] Preferably, a bottom layer is bonded to the bottom end of the interlayer b, and the materials of the interlayer a and the interlayer b are both silicon carbide fibers.

[0008] Preferably, the reinforcing layer b is made of POM plastic, and the wear-resistant layer is made of PET.

[0009] Preferably, the mesh cloth comprises yarn a and yarn b, and the yarn a and yarn b are interwoven.

[0010] Preferably, the material of the yarn a is aramid, and the material of the yarn b is nylon.

[0011] Preferably, the interlayer a is located between the surface layer and the reinforcement layer a, and the interlayer b is located between the reinforcement layer b and the bottom layer.

[0012] The beneficial effects of the utility model are:

[0013] The interlayer a, the reinforcing layer a, the reinforcing layer b and the interlayer b cooperate to improve the overall strength and rigidity and improve the overall anti-bending ability; the plate is composited by the surface layer, the interlayer a, the reinforcing layer a, the core plate, the reinforcing layer b, the interlayer b and the bottom layer. The materials of the interlayer a and the interlayer b are both silicon carbide fibers, which have high hardness and high strength and can enhance the overall strength and hardness. The reinforcing layer a bonded to the interlayer a is made of polyetheretherketone, which has good toughness and rigidity and excellent dimensional stability. The reinforcing layer b bonded to the bottom of the core plate is made of POM plastic, which has good rigidity, wear resistance and excellent impact resistance, can improve the overall strength and rigidity of the plate and prevent the plate from bending.

[0014] The wear-resistant layer and mesh cloth in the decorative layer cooperate to improve the overall wear resistance; the decorative layer is bonded to the surface of the plate, and the decorative layer is composited by the wear-resistant layer, mesh cloth and carbon fiber. The carbon fiber is mainly composed of carbon element, and has high hardness, high strength, anti-friction and good abrasion resistance. The mesh cloth is interwoven by yarn a and yarn b. The material of yarn a is aramid, which has ultra-high strength, high modulus, good toughness and high wear resistance. The material of yarn b is nylon, and the wear resistance of nylon is the best among all textile fibers. Under the same conditions, its wear resistance is 10 times that of cotton and 20 times that of wool. It has less wear after contact with the outside world. The surface of the mesh cloth is coated with a wear-resistant layer made of PET, which has good abrasion resistance and dimensional stability, small wear and high hardness, and can cooperate with the mesh cloth and carbon fiber to achieve good wear resistance, and has a good wear resistance effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the plate of the utility model;

[0017] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the decorative layer of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the mesh cloth of the present utility model.

[0019] In the figure: 1, decorative layer; 2, board material; 3, surface layer; 4, interlayer a; 5, reinforcement layer a; 6, core board; 7, reinforcement layer b; 8, interlayer b; 9, bottom layer; 10, wear-resistant layer; 11, mesh; 12, carbon fiber; 13, yarn a; 14, yarn b. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1 Please refer to Figure 1-4 As shown, a bending-resistant plate material comprises a decorative layer 1, to which a plate material 2 is bonded, and the plate material 2 comprises a surface layer 3, an interlayer a4, a reinforcing layer a5, a core board 6, a reinforcing layer b7, an interlayer b8 and a bottom layer 9, and the plate material 2 is composited by the surface layer 3, the interlayer a4, the reinforcing layer a5, the core board 6, the reinforcing layer b7, the interlayer b8 and the bottom layer 9, the surface layer 3 is bonded to the interlayer a4, the interlayer a4 is bonded to the reinforcing layer a5, the reinforcing layer a5 is bonded to the core board 6, the core board 6 is located above the reinforcing layer b7, the reinforcing layer b7 is bonded to the interlayer b8, the decorative layer 1 comprises a wear-resistant layer 10, a mesh 11 and carbon fibers 12, the decorative layer 1 is composited by the wear-resistant layer 10, the mesh 11 and carbon fibers 12, the carbon fibers 12 are bonded to the mesh 11, the carbon fibers 12 have good strength and wear resistance, and the mesh 11 is coated with the wear-resistant layer 10.

[0022] Specifically, the core plate 6 is located between the reinforcement layer a5 and the reinforcement layer b7. The reinforcement layer a5 is made of polyetheretherketone, and the reinforcement layer a5 can improve the overall strength.

[0023] Specifically, the bottom end of the interlayer b8 is bonded with the bottom layer 9, and the materials of the interlayer a4 and the interlayer b8 are both silicon carbide fibers, and the interlayer a4 and the interlayer b8 have high hardness and high strength.

[0024] Specifically, the reinforcing layer b7 is made of POM plastic and has high rigidity, and the wear-resistant layer 10 is made of PET and has good wear resistance.

[0025] Specifically, the material of the yarn a13 is aramid, and the yarn a13 has high strength and wear resistance, and the material of the yarn b14 is nylon.

[0026] Specifically, the interlayer a4 is located between the surface layer 3 and the reinforcing layer a5 , the interlayer a4 is fixed between the surface layer 3 and the reinforcing layer a5 , and the interlayer b8 is located between the reinforcing layer b7 and the bottom layer 9 .

[0027] Example 2: Please refer to Figure 4The difference between this embodiment and embodiment 1 is that the mesh cloth 11 includes yarn a13 and yarn b14, and the mesh cloth 11 is formed by interweaving the yarn a13 and the yarn b14, and the yarn a13 is interwoven with the yarn b14.

[0028] When the utility model is in use, the plate 2 is composed of a surface layer 3, an interlayer a4, a reinforcing layer a5, a core plate 6, a reinforcing layer b7, an interlayer b8 and a bottom layer 9. The interlayer a4 and the interlayer b8 are made of silicon carbide fiber, which has high hardness and high strength and can enhance the overall strength and hardness. The reinforcing layer a5 bonded to the interlayer a4 is made of polyetheretherketone, which has good toughness and rigidity and excellent dimensional stability. The reinforcing layer b7 bonded to the bottom end of the core plate 6 is made of POM plastic, which has good rigidity, wear resistance and excellent impact resistance, and can improve the overall strength and rigidity of the plate 2 to prevent the plate 2 from bending. A decorative layer 1 is bonded to the surface of the plate 2, and the decorative layer 1 is composed of a wear-resistant layer 10, a mesh 11 and carbon fiber. 12 is composited, the carbon fiber 12 is mainly composed of carbon element, has high hardness, high strength, anti-friction, and good abrasion resistance. The mesh cloth 11 is interwoven with yarn a13 and yarn b14. The material of yarn a13 is aramid, which has ultra-high strength, high modulus, good toughness and high wear resistance. The material of yarn b14 is nylon, and the wear resistance of nylon is the best among all textile fibers. Under the same conditions, its wear resistance is 10 times that of cotton and 20 times that of wool. It has less wear after contact with the outside world. The surface of the mesh cloth 11 is coated with a wear-resistant layer 10 made of PET, which has good abrasion resistance and dimensional stability, small wear and high hardness, and can cooperate with the mesh cloth 11 and the carbon fiber 12 to have good wear resistance, and has a good wear resistance effect.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A bending-resistant plate, comprising a decorative layer (1), characterized in that: The decorative layer (1) is bonded to a plate (2), the plate (2) comprising a surface layer (3), an interlayer a (4), a reinforcing layer a (5), a core board (6), a reinforcing layer b (7), an interlayer b (8) and a bottom layer (9), the surface layer (3) is bonded to the interlayer a (4), the interlayer a (4) is bonded to the reinforcing layer a (5), the reinforcing layer a (5) is bonded to the core board (6), the core board (6) is located above the reinforcing layer b (7), the reinforcing layer b (7) is bonded to the interlayer b (8), the decorative layer (1) comprises a wear-resistant layer (10), a mesh (11) and carbon fibers (12), the carbon fibers (12) are bonded to the mesh (11), and the mesh (11) is coated with the wear-resistant layer (10).

2. The anti-bending plate according to claim 1, characterized in that: The core plate (6) is located between the reinforcement layer a (5) and the reinforcement layer b (7), and the reinforcement layer a (5) is made of polyetheretherketone.

3. The anti-bending plate according to claim 1, characterized in that: The bottom end of the interlayer b (8) is bonded with a bottom layer (9), and the materials of the interlayer a (4) and the interlayer b (8) are both silicon carbide fibers.

4. The anti-bending plate according to claim 1, characterized in that: The material of the reinforcing layer b (7) is POM plastic, and the material of the wear-resistant layer (10) is PET.

5. The anti-bending plate according to claim 1, characterized in that: The mesh cloth (11) comprises yarn a (13) and yarn b (14), wherein the yarn a (13) and the yarn b (14) are interwoven.

6. The anti-bending plate according to claim 5, characterized in that: The material of the yarn a (13) is aramid, and the material of the yarn b (14) is nylon.

7. The anti-bending plate according to claim 1, characterized in that: The interlayer a (4) is located between the surface layer (3) and the reinforcing layer a (5), and the interlayer b (8) is located between the reinforcing layer b (7) and the bottom layer (9).