A slag transport device for reservoir dam construction

By designing a slag material transportation device for reservoir dam construction, the combination of conveyor belt and steering assembly is used to solve the problem that the cutting position cannot be adjusted in the prior art, and safety improvement and uniformity of the slag material pile are achieved.

CN222699309UActive Publication Date: 2025-04-01CCCC FOURTH HIGHWAY ENG CO LTD
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Patent Information

Application Number
CN202421362952.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-01
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

During the construction of the reservoir dam, the existing slag material transportation device cannot extend the distance to adjust the discharge position, and the operation risk is high and subsequent leveling of the slag pile requires the assistance of an excavator.

Method used

A slag transport device for reservoir dam construction is designed, including a chassis, conveyor belt carrier, slag conveyor belt, conveyor belt drive motor, feed hopper and steering assembly. The steering assembly realizes the direction adjustment of the slag conveyor belt through the combination of bearing seat, main shaft, inner bearing, tooth ring, transmission chain, servo motor and tooth plate, which can extend the discharge distance and change the slag pouring position.

Benefits of technology

The function of extending the distance and adjusting the discharge position is realized, which improves safety, reduces the trouble of subsequent leveling, and can form multiple uniform slag piles at the bottom of the dam.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slag transport device for reservoir dam construction, comprising a chassis, a conveyor belt support frame is horizontally arranged above the chassis, a slag conveyor belt is arranged inside the conveyor belt support frame, and a steering assembly for conveniently adjusting the slag discharge position is arranged at the middle position of the top of the chassis. The slag transport device for reservoir dam construction is provided with a bearing seat, a main shaft, an inner bearing, a gear ring, a transmission chain, a motor mounting frame, a servo motor and a gear plate. When in use, the servo motor on the motor mounting frame drives the gear plate to rotate, and the gear plate drives the main shaft to rotate through the transmission chain and the gear ring, and the conveyor belt support frame on the top of the main shaft also rotates synchronously, and the discharge position of the conveyor belt is changed, realizing the function of extending the distance to adjust the discharge position, and solving the problem that the device does not have the function of extending the distance to adjust the discharge position.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag transport devices, in particular to a slag transport device for reservoir dam construction. Background Art

[0002] Slag, as a common building material, is often used in scenarios such as road paving and dam construction. When used in combination with concrete, it can quickly form the basic structure of components and projects.

[0003] During the construction of a reservoir dam, it is usually necessary to dump a large amount of slag at the dam construction site. At present, the transportation and dumping of slag are mostly carried out by dump trucks. The dump truck is fully loaded with slag, reverses to the edge of the dam construction, raises the dump bucket and dumps the slag downward. There are some functional deficiencies in actual use, and there is room for improvement. For example, the dump truck itself has a large weight, and when it is fully loaded with slag and reverses to the edge of the dam construction, the strength of the dam construction edge position itself has not reached the highest state, and the operation risk itself is relatively large. In addition, when unloading, the dump truck mostly dumps from a fixed position, and the dumped slag forms a conical slag pile at the bottom of the dam, which requires an excavator for subsequent leveling, which is more troublesome, and does not have the function of extending the distance to adjust the unloading position.

[0004] Now, a new type of slag transport device for reservoir dam construction is proposed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a slag transport device for reservoir dam construction, so as to solve the problem that the above-mentioned background technology does not have the function of extending the distance to adjust the material discharge position.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slag transport device for reservoir dam construction, comprising a chassis, a conveyor belt support frame is horizontally arranged above the chassis, a traction port is welded on one side of the bottom end of the conveyor belt support frame, a slag conveyor belt is arranged inside the conveyor belt support frame, a conveyor belt driving motor is installed on the other side of the bottom end of the conveyor belt support frame, a feed hopper is fixedly connected to one side of the top end of the conveyor belt support frame, and a steering assembly for conveniently adjusting the slag discharge position is arranged at the middle position of the top end of the chassis.

[0007] The steering assembly includes a bearing seat, which is fixedly connected to the middle position of the top of the chassis, and a main shaft is vertically fixedly connected to the middle position of the bottom of the conveyor belt support frame, an inner bearing is installed between the outer wall of the main shaft and the inner wall of the bearing seat, a gear ring is fixedly connected to the top of the outside of the main shaft, a motor mounting frame is welded to one side of the bearing seat, a servo motor is installed on one side of the bottom of the motor mounting frame, an output end of the servo motor is fixedly connected to a gear disk, and a transmission chain is sleeved on the outside of the gear ring and the gear disk.

[0008] Preferably, the vertical center lines of the chassis, the bearing seat, the main rotating shaft, and the conveyor belt support bracket coincide with each other, and the bottom end of the main rotating shaft is movably connected to the bottom end inside the bearing seat.

[0009] Preferably, the inner wall of the inner bearing is connected to the outer wall of the main shaft, and the outer wall of the inner bearing is connected to the inner wall of the bearing seat.

[0010] Preferably, the tooth blocks of the gear ring and the gear disc are distributed at the same distance, and the tooth blocks of the gear ring and the gear disc are matched with the tooth eyes of the transmission chain.

[0011] Preferably, two groups of first electric cylinders are respectively installed at the front and rear ends of the bottom of the chassis, the top of the first electric cylinder is fixedly connected with a positioning protrusion, the bottom end of the conveyor belt support bracket is fixedly connected with two groups of arc-shaped positioning plates, and the bottom end of the arc-shaped positioning plates is provided with multiple groups of positioning grooves.

[0012] Preferably, the shape and size of the positioning protrusions are matched with the shape and size of the positioning grooves, and the positioning grooves are arranged at equal intervals.

[0013] Preferably, second electric cylinders are respectively installed at the four corners of the top of the chassis, the bottom end of the second electric cylinder is fixedly connected to a push plate, and the bottom end of the push plate is glued with an anti-slip rubber plate.

[0014] Preferably, walking wheel groups are respectively installed on both sides of the bottom end of the chassis, the second electric cylinder is symmetrically distributed about the vertical center line of the chassis, and the bottom end of the anti-slip rubber plate is higher than the bottom end of the walking wheel group.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the slag transport device for reservoir dam construction not only realizes the function of extending the distance to adjust the material discharge position, but also realizes the function of stable support and limiting swing, and also realizes the function of supporting equipment to prevent displacement;

[0016] (1) By providing a bearing seat, a main rotating shaft, an inner bearing, a gear ring, a transmission chain, a motor mounting frame, a servo motor and a gear disc, when in use, a traction vehicle pulls the equipment through the traction port and sets it up at the edge of the dam construction site, with one end of the conveyor belt drive motor facing the dumping position, and the slag truck dumps the transported slag into the feed hopper, and the conveyor belt drive motor drives the slag conveyor belt to rotate continuously, directing the slag to the bottom of the dam, and the unloading position of the slag truck is far away from the edge of the dam, thereby improving safety. After each truckload of slag is dumped, the unloading position can be adjusted, the first electric cylinder retracts downward, and the servo motor on the motor mounting frame drives the gear disc to rotate, and the gear disc drives the main rotating shaft to rotate through the transmission chain and the gear ring, and the conveyor belt support frame on the top of the main rotating shaft also rotates synchronously, and the discharge position of the conveyor belt is changed, forming multiple uniform slag piles at the bottom of the dam. The inner bearing in the bearing seat can make the main rotating shaft rotate more smoothly, thereby realizing the function of adjusting the unloading position by extending the distance;

[0017] (2) By providing a first electric cylinder, a positioning protrusion, an arc-shaped positioning plate and a positioning groove, when in use, as the direction of the conveyor belt support bracket is changed and the servo motor stops moving, the first electric cylinder extends upward to push the positioning protrusion to move upward, and the positioning protrusion is stuck in the positioning groove at the bottom of the arc-shaped positioning plate, limiting the rotation direction while providing an upward supporting force, so that the conveyor belt support bracket remains stable, thereby realizing the function of stable support and limiting swing;

[0018] (3) By providing a second electric cylinder, a push plate and an anti-skid rubber sheet, when in use, the walking wheel group ensures the displacement ability of the equipment. When it moves to a suitable position and needs to transport slag, the second electric cylinder extends downward and the push plate moves down and presses against the ground, so that the overall position of the equipment remains stable. The anti-skid rubber sheet can increase the friction with the ground, further reducing the probability of equipment displacement, thereby realizing the function of supporting the equipment to prevent displacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view structural schematic diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the chassis structure from a top view of the present utility model;

[0021] Figure 3 This is a bottom view of the structure of the conveyor belt support frame of the utility model;

[0022] Figure 4 It is a side structural schematic diagram of the push plate of the utility model.

[0023] In the figure: 1. chassis; 2. bearing seat; 3. main shaft; 4. inner bearing; 5. gear ring; 6. transmission chain; 7. motor mounting bracket; 8. servo motor; 9. gear disc; 10. first electric cylinder; 11. positioning protrusion; 12. arc positioning plate; 13. positioning groove; 14. conveyor belt support; 15. traction port; 16. slag conveyor belt; 17. conveyor belt drive motor; 18. second electric cylinder; 19. push plate; 20. anti-skid rubber plate; 21. walking wheel set; 22. feed hopper. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1: Please refer to Figure 1-4 A slag transport device for reservoir dam construction includes a chassis 1, a conveyor belt support frame 14 is horizontally arranged above the chassis 1, a traction port 15 is welded on one side of the bottom end of the conveyor belt support frame 14, a slag conveyor belt 16 is arranged inside the conveyor belt support frame 14, a conveyor belt driving motor 17 is installed on the other side of the bottom end of the conveyor belt support frame 14, a feed hopper 22 is fixedly connected to one side of the top end of the conveyor belt support frame 14, and a steering component for conveniently adjusting the slag discharge position is arranged at the middle position of the top end of the chassis 1;

[0026] See also Figure 1-4 A slag transport device for reservoir dam construction also includes a steering assembly, which includes a bearing seat 2, which is fixedly connected to the middle position of the top of the chassis 1, and a main shaft 3 is vertically fixedly connected to the middle position of the bottom of the conveyor belt support bracket 14. An inner bearing 4 is installed between the outer wall of the main shaft 3 and the inner wall of the bearing seat 2. A gear ring 5 is fixedly connected to the top of the outside of the main shaft 3. A motor mounting frame 7 is welded to one side of the bearing seat 2, and a servo motor 8 is installed on one side of the bottom of the motor mounting frame 7. A gear disc 9 is fixedly connected to the output end of the servo motor 8, and a transmission chain 6 is sleeved on the outside of the gear ring 5 and the gear disc 9;

[0027] The vertical center lines of the chassis 1, the bearing seat 2, the main shaft 3, and the conveyor belt support bracket 14 coincide with each other, the bottom end of the main shaft 3 is movably connected to the bottom end of the bearing seat 2, the inner wall of the inner bearing 4 is connected to the outer wall of the main shaft 3, the outer wall of the inner bearing 4 is connected to the inner wall of the bearing seat 2, the tooth blocks of the gear ring 5 and the gear disc 9 are distributed at the same distance, the tooth blocks of the gear ring 5 and the gear disc 9 are matched with the tooth eyes of the transmission chain 6, which prolongs the material discharge distance and improves safety, and at the same time can change the dumping position of the slag;

[0028] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, the first electric cylinder 10 retracts downward, and the servo motor 8 on the motor mounting frame 7 drives the toothed disc 9 to rotate. The toothed disc 9 drives the main rotating shaft 3 to rotate through the transmission chain 6 and the gear ring 5. The conveyor belt support bracket 14 on the top of the main rotating shaft 3 also rotates synchronously, and the discharge position of the conveyor belt is changed, forming a plurality of uniform slag piles at the bottom of the dam. The inner bearing 4 in the bearing seat 2 can make the main rotating shaft 3 rotate more smoothly.

[0029] Embodiment 2: Two groups of first electric cylinders 10 are respectively installed at the front and rear ends of the bottom of the chassis 1, and the top of the first electric cylinder 10 is fixedly connected with a positioning protrusion 11, and the bottom end of the conveyor belt support bracket 14 is fixedly connected with two groups of arc-shaped positioning plates 12, and the bottom end of the arc-shaped positioning plate 12 is provided with a plurality of groups of positioning grooves 13, and the shape and size of the positioning protrusion 11 are adapted to the shape and size of the positioning groove 13, and the positioning grooves 13 are arranged at equal intervals, which limit the angle and provide upward support at the same time;

[0030] Specifically, Figure 2 and Figure 3 As shown, when the servo motor 8 stops moving, the first electric cylinder 10 extends upward, pushing the positioning protrusion 11 to move upward, and the positioning protrusion 11 is inserted into the positioning groove 13 at the bottom of the arc-shaped positioning plate 12, which limits the rotation direction while providing an upward supporting force to keep the conveyor belt support bracket 14 stable.

[0031] Embodiment 3: The four corners at the top of the chassis 1 are respectively installed with second electric cylinders 18, the bottom end of the second electric cylinder 18 is fixedly connected with a push plate 19, the bottom end of the push plate 19 is glued with an anti-skid rubber plate 20, and the two sides of the bottom end of the chassis 1 are respectively installed with walking wheel groups 21. The second electric cylinder 18 is symmetrically distributed about the vertical center line of the chassis 1, and the bottom end of the anti-skid rubber plate 20 is higher than the bottom end of the walking wheel group 21, which can stably support the equipment and reduce displacement;

[0032] Specifically, Figure 1 and Figure 4 As shown, the second electric cylinder 18 extends downward, and the push plate 19 moves downward to press against the ground, so that the overall position of the equipment remains stable. The anti-slip rubber plate 20 can increase the friction with the ground and further reduce the probability of equipment displacement.

[0033] Working principle: When the utility model is in use, first, the traction vehicle pulls the equipment through the traction port 15 and sets it up at the edge of the dam construction position. The end where the conveyor belt drive motor 17 is located faces the dumping position, and the slag truck dumps the transported slag into the feed hopper 22. The conveyor belt drive motor 17 drives the slag conveyor belt 16 to rotate continuously, and guides the slag to the bottom of the dam. The unloading position of the slag truck is far away from the edge of the dam, and the safety is improved. After each truckload of slag is dumped, the unloading position can be adjusted, and the first electric cylinder 10 retracts downward. The servo motor 8 on the motor mounting frame 7 drives the gear disc 9 to rotate, and the gear disc 9 drives the main rotating shaft 3 to rotate through the transmission chain 6 and the gear ring 5. The conveyor belt support bracket 14 on the top of the main rotating shaft 3 also rotates synchronously, and the discharge position of the conveyor belt is changed, forming a plurality of uniform slag piles at the bottom of the dam. The inner bearing 4 in the bearing seat 2 can make the main rotating shaft 3 rotate more smoothly. As the direction of the conveyor belt support bracket 14 is changed and the servo motor 8 stops moving, the first electric cylinder 10 extends upward, pushing the positioning protrusion 11 to move upward, and the positioning protrusion 11 is stuck in the positioning groove 13 at the bottom of the arc-shaped positioning plate 12, limiting the rotation direction while providing an upward support force to keep the conveyor belt support bracket 14 stable. The walking wheel group 21 ensures the displacement capacity of the equipment. When it moves to a suitable position and needs to transport slag, the second electric cylinder 18 extends downward, and the push plate 19 moves down and presses against the ground to keep the overall position of the equipment stable. The anti-slip rubber plate 20 can increase the friction with the ground and further reduce the probability of equipment displacement.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A slag transport device for reservoir dam construction, comprising a chassis (1), characterized in that: A conveyor belt support frame (14) is horizontally arranged above the chassis (1), a traction port (15) is welded to one side of the bottom end of the conveyor belt support frame (14), a slag conveyor belt (16) is arranged inside the conveyor belt support frame (14), a conveyor belt driving motor (17) is installed on the other side of the bottom end of the conveyor belt support frame (14), a feed hopper (22) is fixedly connected to one side of the top end of the conveyor belt support frame (14), and a steering assembly for conveniently adjusting the slag discharge position is arranged at the middle position of the top end of the chassis (1); The steering assembly comprises a bearing seat (2), wherein the bearing seat (2) is fixedly connected to the middle position of the top end of the chassis (1), a main shaft (3) is vertically fixedly connected to the middle position of the bottom end of the conveyor belt support frame (14), an inner bearing (4) is installed between the outer wall of the main shaft (3) and the inner wall of the bearing seat (2), a gear ring (5) is fixedly connected to the top end of the outside of the main shaft (3), a motor mounting frame (7) is welded to one side of the bearing seat (2), a servo motor (8) is installed to one side of the bottom of the motor mounting frame (7), an output end of the servo motor (8) is fixedly connected to a gear disc (9), and a transmission chain (6) is sleeved on the outside of the gear ring (5) and the gear disc (9).

2. The slag transport device for reservoir dam construction according to claim 1 is characterized by: The vertical center lines of the chassis (1), the bearing seat (2), the main rotating shaft (3), and the conveyor belt support bracket (14) coincide with each other, and the bottom end of the main rotating shaft (3) is movably connected to the bottom end inside the bearing seat (2).

3. The slag transport device for reservoir dam construction according to claim 1, characterized in that: The inner wall of the inner bearing (4) is connected to the outer wall of the main shaft (3), and the outer wall of the inner bearing (4) is connected to the inner wall of the bearing seat (2).

4. The slag transport device for reservoir dam construction according to claim 1, characterized in that: The tooth blocks of the gear ring (5) and the gear disc (9) are distributed at the same distance, and the tooth blocks of the gear ring (5) and the gear disc (9) are matched with the tooth eyes of the transmission chain (6).

5. The slag transport device for reservoir dam construction according to claim 1, characterized in that: Two groups of first electric cylinders (10) are respectively installed at the front and rear ends of the bottom of the chassis (1), and the top of the first electric cylinder (10) is fixedly connected to a positioning protrusion (11). The bottom end of the conveyor belt support bracket (14) is fixedly connected to two groups of arc-shaped positioning plates (12), and the bottom end of the arc-shaped positioning plate (12) is provided with a plurality of groups of positioning grooves (13).

6. The slag transport device for reservoir dam construction according to claim 5, characterized in that: The shape and size of the positioning protrusion (11) are matched with the shape and size of the positioning groove (13), and the positioning grooves (13) are arranged at equal intervals.

7. The slag transport device for reservoir dam construction according to claim 1, characterized in that: Second electric cylinders (18) are respectively installed at the four corners of the top of the chassis (1), the bottom end of the second electric cylinder (18) is fixedly connected to a push plate (19), and the bottom end of the push plate (19) is glued to an anti-slip rubber plate (20).

8. The slag transport device for reservoir dam construction according to claim 7, characterized in that: Traveling wheel assemblies (21) are respectively installed on both sides of the bottom end of the chassis (1), the second electric cylinder (18) is symmetrically distributed about the vertical center line of the chassis (1), and the bottom end of the anti-slip rubber plate (20) is higher than the bottom end of the traveling wheel assemblies (21).