Special drop rack for dry mortar filling
By introducing an oscillation mechanism into the dry powder mortar filling blanking rack, the problems of slow drop speed of the dry powder mortar and blocked blanking pipelines are solved, and a more efficient blanking process is achieved.
Patent Information
- Application Number
- CN202421479684.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the existing mortar filling and blanking technology, the dry powder mortar falls slowly and the blanking pipeline is prone to blockage, resulting in low working efficiency.
A special blanking rack for dry powder mortar filling is designed, and an oscillation mechanism is used to drive the blanking pipeline to oscillate motion through the cooperation of the transmission roller and the triangular wedge, thereby accelerating the falling speed of the dry powder mortar.
Through the design of the oscillation mechanism, the falling speed of the dry powder mortar is significantly improved, the possibility of blockage of the blanking pipeline is reduced, and the working efficiency is improved.
Smart Images

Figure CN222699564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mortar filling and blanking, in particular to a special blanking rack for dry powder mortar filling. Background Art
[0002] Dry-mix mortar refers to a granular or powdery material made by physically mixing dried and sieved aggregates, inorganic cementitious materials and additives in a certain proportion. It is transported to the construction site in bags or bulk and can be used directly after adding water and mixing. Dry-mix mortar plays a bonding, cushioning, protective and decorative role in the construction industry in a thin layer, and is widely used in construction and decoration projects.
[0003] Existing mortar filling and blanking technology often adopts a dry mortar blanking device such as the one disclosed in the announcement number CN213504977U, which drives the first screw to rotate by a first motor, thereby driving the slide plate and the sliding mechanism to slide back and forth as a whole; at the same time, the second motor of the sliding mechanism drives the second screw to rotate, and the second screw drives the slide to slide to the inlet of the tank body, so that the lower end of the blanking pipe is inserted into the inlet, thereby avoiding the driver from frequently correcting the vehicle position and dragging the blanking pipe. However, dry mortar is a viscous substance. During the blanking process, the falling speed is slow and the blanking pipe is blocked. Personnel are required to clear the blanking pipe, which leads to low work efficiency. Utility Model Content
[0004] The utility model aims to solve the problem of slow material dropping speed in the prior art and proposes a special material dropping rack for dry mortar filling.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A special blanking rack for filling dry mortar, comprising a bracket installed on a transport vehicle, with cavities opened at both ends of the bracket, a screw is rotatably installed at the bottom end of the cavity, a synchronous belt composed of synchronous wheels is matched and connected between the screws, a driven gear is fixedly installed at the free end of the screw, a first drive motor is fixedly installed on the bracket, a drive gear meshing with the driven gear is matched and installed at the free end of the first drive motor, a sliding nut is matched and installed on the screw, and a connecting plate is welded between the sliding nuts;
[0007] A support frame is welded on the connecting plate, a second driving motor is fixedly mounted on the support frame, and an oscillating mechanism driven by the second driving motor and used to accelerate the blanking is arranged in the support frame.
[0008] Preferably, the connecting plate and the top crossbar of the bracket are arranged horizontally, and the driving gear and the driven gear are conical structures.
[0009] Preferably, the oscillation mechanism comprises a transmission roller rotatably mounted in the support frame and driven by a second driving motor, a driving connecting rod rotatably mounted in the support frame, the driving connecting rod comprises a vertical rod and a half gear, a pin shaft at the free end of the vertical rod is mounted with a rotating wheel that contacts the transmission roller, a driven slider is slidably mounted on the support frame, a tooth groove meshingly connected to the half gear is arranged at the top of the driven slider, and a compression rod and a compression spring are connected between the support frame and the driven slider;
[0010] A support plate is fixedly mounted on the driven sliding block, a material dropping pipe is matchedly mounted on the support plate, and a control tooling for controlling the opening and closing of the material dropping pipe is arranged in the material dropping pipe.
[0011] Preferably, a triangular wedge is fixedly mounted on the transmission roller.
[0012] Preferably, the control tooling includes an electric telescopic rod fixedly mounted on a support plate, a transmission connecting rod is matched with the output end of the electric telescopic rod, a support ring plate connected to the transmission connecting rod is welded in the blanking pipe, a column is welded on the support ring plate, a transmission ring plate is rotatably mounted on the support ring plate, and a guide groove connected to the column is opened on the transmission ring plate, a baffle is installed on the pin shaft of the support ring plate, and a connecting rod connected to the baffle pin shaft is installed on the pin shaft of the transmission ring plate.
[0013] Preferably, the support ring plate is provided with a through hole for the dry mortar to fall, and the transmission ring plate is arranged concentrically with the through hole.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] 1. The utility model controls the transmission roller to rotate, and the triangular wedge block abuts against the rotating wheel, controls the driving connecting rod to swing, and then drives the drop pipe to slide. When the two are released from the abutment relationship, the compression spring controls the drop pipe to reset, and the drop pipe vibrates, thereby accelerating the falling speed of the dry mortar.
[0016] 2. The utility model controls the extension of the electric telescopic rod, and the transmission ring plate rotates to drive the baffle plate to rotate on the support ring plate. At this time, the five support ring plates are in contact with each other, thus forming a full circle, covering the through holes on the support ring plates, thereby stopping the fall of the dry mortar. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of a special blanking rack for dry mortar filling proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the oscillation mechanism structure of the special blanking rack for dry mortar filling proposed by the utility model;
[0019] Figure 3 A is an enlarged structural schematic diagram of the special blanking rack for dry mortar filling proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the driving connecting rod structure of the special blanking rack for dry mortar filling proposed by the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the blanking pipe of the blanking rack for dry mortar filling proposed by the utility model;
[0022] Figure 6 This is a schematic diagram of the overall structure of the control mechanism of the special blanking rack for dry mortar filling proposed by the utility model;
[0023] Figure 7 This is a cross-sectional view of the control mechanism of the special blanking rack for dry mortar filling proposed by the utility model.
[0024] In the figure: 1. bracket; 2. cavity; 3. screw; 4. synchronous belt; 5. driven gear; 6. first drive motor; 7. drive gear; 8. sliding nut; 9. connecting plate; 10. support frame; 11. second drive motor; 12. transmission roller; 1201. triangular wedge block; 13. driving connecting rod; 1301. vertical rod; 1302. half gear; 14. rotating wheel; 15. driven slider; 16. tooth groove; 17. compression rod; 18. compression spring; 19. support plate; 20. blanking pipe; 21. support ring plate; 22. column; 23. transmission ring plate; 24. guide groove; 25. baffle; 26. connecting rod; 27. electric telescopic rod; 28. transmission connecting rod. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] Reference Figure 1-Figure 7, a special blanking rack for filling dry mortar, including a bracket 1 installed on a transport vehicle, cavities 2 are opened at both ends of the bracket 1, a screw 3 is rotatably installed at the bottom end of the cavity 2, a synchronous belt 4 composed of synchronous wheels is matched and connected between the screws 3, a driven gear 5 is fixedly installed at the free end of the screw 3, a first drive motor 6 is fixedly installed on the bracket 1, a drive gear 7 meshing and connected with the driven gear 5 is matched and installed at the free end of the first drive motor 6, the drive gear 7 and the driven gear 5 are conical structures, a sliding nut 8 is matched and installed on the screw 3, a connecting plate 9 is welded between the sliding nuts 8, the connecting plate 9 and the top cross bar of the bracket 1 are horizontally arranged, and the lifting transmission is performed by two groups of screws 3, which has the characteristics of high stability and can support heavier objects;
[0027] A support frame 10 is welded to the connecting plate 9 , a second drive motor 11 is fixedly mounted on the support frame 10 , and an oscillating mechanism driven by the second drive motor 11 and used to accelerate the blanking is arranged in the support frame 10 .
[0028] The oscillation mechanism includes a transmission roller 12 rotatably mounted in a support frame 10 and driven by a second driving motor 11, a triangular wedge block 1201 is fixedly mounted on the transmission roller 12, a driving connecting rod 13 is rotatably mounted in the support frame 10, the driving connecting rod 13 includes a vertical rod 1301 and a half gear 1302, a pin shaft at the free end of the vertical rod 1301 is mounted with a rotating wheel 14 that contacts the transmission roller 12, the rotating wheel 14 is always in contact with one side of the transmission roller 12, and the height of the rotating wheel 14 is higher than the triangular wedge block 1201, a driven slider 15 is slidably mounted on the support frame 10, a tooth groove 16 meshingly connected with the half gear 1302 is provided at the top of the driven slider 15, a compression rod 17 and a compression spring 18 are connected between the support frame 10 and the driven slider 15, the compression spring 18 provides a resistance force to the external load pressure, and when the external load pressure is lost, the compression spring 18 will immediately return to its original shape;
[0029] A support plate 19 is fixedly mounted on the driven slider 15 , and a material dropping pipe 20 is matchedly mounted on the support plate 19 . A control tool for controlling the opening and closing of the material dropping pipe 20 is arranged inside the material dropping pipe 20 .
[0030] The control tooling includes an electric telescopic rod 27 fixedly mounted on a support plate 19, a transmission connecting rod 28 is matched with the output end of the electric telescopic rod 27, a support ring plate 21 connected to the transmission connecting rod 28 is welded in the blanking pipe 20, a through hole for the dry mortar to fall is opened on the support ring plate 21, a column 22 is welded on the support ring plate 21, a transmission ring plate 23 is rotatably mounted on the support ring plate 21, and the transmission ring plate 23 is connected to the support ring plate 21. The through holes at 21 are concentrically arranged, and a guide groove 24 which is connected to the column 22 is provided on the transmission ring plate 23. A baffle 25 is installed on the pin shaft on the support ring plate 21. When the five groups of baffles 25 are closed, a sealed circular plate will be formed to close the through holes on the support ring plate 21. A connecting rod 26 which is connected to the pin shaft of the baffle 25 is installed on the pin shaft on the transmission ring plate 23 to control the transmission ring plate 23 to rotate counterclockwise, that is, to open the through hole at the support ring plate 21, otherwise, it is closed.
[0031] It should be noted that the specific models and specifications of the first drive motor 6 and the second drive motor 11 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it is not repeated here.
[0032] The functional principle of the utility model can be explained through the following operation modes:
[0033] Turn on the first drive motor 6, and synchronously control the screw 3 to rotate through the synchronous belt 4. At this time, the sliding nut 8 will drive the connecting plate 9 to rise and fall to adjust the blanking pipe 20 to a suitable height;
[0034] The electric telescopic rod 27 is controlled to retract backward, and the transmission link 28 drives the transmission ring plate 23 to rotate counterclockwise, and the baffle 25 is pulled by the connecting rod 26 to deflect. At this time, the originally closed through hole of the support ring plate 21 is opened, and the dry mortar falls through the drop pipe 20;
[0035] Turn on the second drive motor 11 and control the transmission roller 12 to rotate. When the triangular wedge block 1201 contacts the rotating wheel 14, the driving connecting rod 13 will pull and drive the driven slider 15 to slide, thereby driving the blanking pipe 20 to move. When the triangular wedge block 1201 is no longer in conflict with the rotating wheel 14, the blanking pipe 20 is reset. The above movement is repeated, and the blanking pipe 20 vibrates during the blanking process to accelerate the falling speed of the dry mortar.
[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A special blanking rack for dry mortar filling, comprising a bracket (1) mounted on a transport vehicle, characterized in that: The bracket (1) has cavities (2) at both ends, a screw (3) is rotatably mounted at the bottom end of the cavity (2), a synchronous belt (4) composed of synchronous wheels is matched and connected between the screws (3), a driven gear (5) is fixedly mounted on the free end of the screw (3), a first drive motor (6) is fixedly mounted on the bracket (1), a drive gear (7) meshingly connected to the driven gear (5) is matched and mounted on the free end of the first drive motor (6), a sliding nut (8) is matched and mounted on the screw (3), and a connecting plate (9) is welded between the sliding nuts (8); A support frame (10) is welded to the connecting plate (9), a second drive motor (11) is fixedly mounted on the support frame (10), and an oscillating mechanism driven by the second drive motor (11) and used to accelerate material dropping is arranged inside the support frame (10).
2. The special blanking rack for dry mortar filling according to claim 1 is characterized in that: The connecting plate (9) and the top crossbar of the bracket (1) are arranged horizontally, and the driving gear (7) and the driven gear (5) are of a conical structure.
3. The special blanking rack for dry mortar filling according to claim 1 is characterized in that: The oscillating mechanism comprises a driving roller (12) rotatably mounted in a support frame (10) and driven by a second driving motor (11); a driving connecting rod (13) rotatably mounted in the support frame (10); the driving connecting rod (13) comprises a vertical rod (1301) and a half gear (1302); a rotating wheel (14) abutting against the driving roller (12) is mounted on a pin shaft at the free end of the vertical rod (1301); a driven slider (15) is slidably mounted on the support frame (10); a tooth groove (16) meshingly connected to the half gear (1302) is provided at the top end of the driven slider (15); and a compression rod (17) and a compression spring (18) are connected between the support frame (10) and the driven slider (15); A support plate (19) is fixedly mounted on the driven slider (15), a material dropping pipe (20) is matched with the support plate (19), and a control tool for controlling the opening and closing of the material dropping pipe (20) is arranged inside the material dropping pipe (20).
4. The special blanking rack for dry mortar filling according to claim 3 is characterized in that: A triangular wedge block (1201) is fixedly mounted on the driving roller (12).
5. The special blanking rack for dry mortar filling according to claim 3 is characterized in that: The control tooling comprises an electric telescopic rod (27) fixedly mounted on a support plate (19); a transmission connecting rod (28) is matched and mounted on the output end of the electric telescopic rod (27); a support ring plate (21) connected to the transmission connecting rod (28) is welded in the blanking pipe (20); a column (22) is welded on the support ring plate (21); a transmission ring plate (23) is rotatably mounted on the support ring plate (21); a guide groove (24) is provided on the transmission ring plate (23) and is matched and connected to the column (22); a baffle (25) is mounted on a pin shaft on the support ring plate (21); and a connecting rod (26) connected to a pin shaft of the baffle (25) is mounted on a pin shaft on the transmission ring plate (23).
6. The special blanking rack for dry mortar filling according to claim 5 is characterized in that: The support ring plate (21) is provided with a through hole for the dry mortar to fall, and the transmission ring plate (23) is arranged concentrically with the through hole.
Citation Information
Patent Citations
Dry-mixed mortar blanking device
CN213504977U