Train powder unloading dust collection device

By designing a train powder unloading and dust collection device including a carrier compartment, hopper, bag dust collector and dust collector, the existing dust collection device has solved the problems of high cost, large equipment and inconvenient maintenance, and achieved efficient dust removal, flexible adjustment and low-cost solutions.

CN222699582UActive Publication Date: 2025-04-01HENAN SHIRONG SILO ENG CO LTD
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Patent Information

Application Number
CN202421509509.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-01
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing dust removal device for unloading the dust powder in trains has problems such as high cost, large equipment size, inconvenient maintenance, and dust suppression spray affects the characteristics of the material.

Method used

A train powder unloading dust collection device is designed, including a transport car moving on the support platform, a hopper located below the transport car, a bag dust collector, a centrifugal fan and a dust collection tube and other components. Through the setting of fixed pipes, movable pipes and connecting rods, flexible adjustment of the distance between the horn cover and the carrier compartment is achieved; the settings of spherical compensators, connecting plates and piston rods enable the horn cover to be deflected by 15° to improve the vacuuming efficiency; the coordination of the adjustment plate, waist groove and vertical plate further improves the flexibility of the equipment and dust removal efficiency.

Benefits of technology

The dust removal effect has been improved, construction costs have been reduced, equipment flexibility and universality have been improved, and operation costs and personnel discomfort have been reduced.

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Abstract

The train powder material unloading dust collecting device effectively solves the problems of the existing mobile dust removal devices such as high investment cost and inconvenience caused by large equipment size; it includes a transport carriage moving on a supporting platform, and a collecting hopper is provided on the supporting platform and is located below the transport carriage. A bag dust collector is provided on one side of the transport carriage, a centrifugal fan is provided at one end of the bag dust collector, and a dust collecting pipe is fixed at the other end of the bag dust collector, and the dust collecting pipe includes a main pipe connected to the bag dust collector; the utility model has an ingenious structure and is easy to use. Through the settings of fixed pipes, movable pipes and connecting rods, workers can directly control the extension and retraction of the electric push rod for transport carriages of different widths, adjust the distance between the horn cover and the transport carriage, and improve the flexibility of the overall equipment. The overall structure is simple and effective, and the construction cost is reduced as much as possible while meeting the dust removal and dust suppression effects, making the overall dust removal equipment more universal.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal equipment, in particular to a dust collecting device for unloading powder materials on a train. Background Art

[0002] At present, when trains loaded with powder materials are unloading, a large amount of dust will be generated at the bottom. There are two common ways to deal with the dust. One is to build a closed unloading shed at the unloading point to prevent the dust from spreading outward. However, the problem is that the direction of the train entering and exiting cannot be sealed, which will still cause the dust to spread outward. At the same time, if the dust scattered in the unloading shed cannot be cleaned up in time, it will cause secondary dust. The second is to use a dust suppression spray device to spray water mist on the drop point to prevent the dust from spreading outward. However, the liquid sprayed by the dust suppression spray device will affect the material properties and is not conducive to the collection of materials.

[0003] The Chinese patent with application number CN202122711521.6 discloses a split-type mobile dust removal device for a train unloading warehouse, including a left movable cover and a right movable cover that are arranged in a mirror image, wherein the two faces of the left movable cover and the right movable cover that are opposite to each other are both open, and the other faces are all closed; the left movable cover and the right movable cover can both independently perform negative pressure dust suction, and the movable cover and the right movable cover can both move so that the movable cover and the right movable cover are sealed and closed. By moving the left movable cover and the right movable cover relative to each other, the left movable cover and the right movable cover are closed and sleeved on the transferred train materials, thereby forming a relatively sealed space on the transferred train materials, and then performing negative pressure dust removal through the space independently formed by the left movable cover and the right movable cover, which not only has a low cost, but also reduces the power required for negative pressure dust removal, saves energy, reduces the size of wind force, and reduces the discomfort of operators.

[0004] However, the above mobile dust removal device is very inconvenient to use. When the plant is being built, the investment cost is too high, the equipment size is large, and when the equipment fails, it is not easy to repair. Utility Model Content

[0005] In view of the above problems, the present invention provides a train powder material unloading dust collecting device, which has the advantages of good dust collecting effect, simple structure and low construction cost.

[0006] The technical solution is as follows: the utility model comprises a transport carriage moving on a supporting platform, a collecting hopper located below the transport carriage is arranged on the supporting platform, a bag dust collector is arranged on one side of the transport carriage, a centrifugal fan is arranged on one end of the bag dust collector, a dust collecting pipe is fixed on the other end of the bag dust collector, the dust collecting pipe comprises a main pipe connected to the bag dust collector, a branch pipe is connected to one side of the top of the main pipe, the transport carriage is located between the main pipe and the branch pipe, a plurality of equally distributed branch pipes are connected to the bottom of the main pipe and the branch pipe, and a horn cover is fixed to one end of the plurality of branch pipes close to the transport carriage;

[0007] The branch pipe includes a fixed pipe and a movable pipe, an accordion cover is fixed between the fixed pipe and the movable pipe, flanges are fixed on the movable pipe and the fixed pipe respectively, at least three circumferentially evenly distributed connecting rods are fixed on the flange of the movable pipe, the connecting rods pass through the flange of the fixed pipe and are slidably connected thereto, a receiving plate is fixed on the middle movable pipe, a horizontally placed electric push rod is fixed on the supporting platform, and the output end of the electric push rod is fixedly connected to the receiving plate.

[0008] Preferably, a spherical compensator is provided at one end of the movable tube away from the accordion cover, the horn cover is fixedly connected to the rotating end of the spherical compensator, connecting plates are fixed on the branch pipes on both sides, a slide cylinder is fixed on one side of the bottom of the connecting plate, a piston rod is slidably connected in the slide cylinder, the piston rod and the slide cylinder are connected by a spring, a connecting frame is fixed at the bottom of the horn cover, slide grooves are provided on both sides of the connecting frame, a slide rod is fixed on one end of the piston rod close to the slide groove, and the slide rod slides in the slide groove;

[0009] A support rod penetrating the connecting plate is fixed to one end of the piston rod, and a fixing plate located on the supporting platform is fixed to one end of the support rod away from the piston rod.

[0010] Preferably, an adjustment plate is fixed to the end of the support rod away from the piston rod, and a plurality of waist-shaped grooves are arranged vertically on the adjustment plate, and the lengths of the plurality of waist-shaped grooves decrease step by step. A vertical plate located on one side of the adjustment plate is fixed on the support platform, and a plurality of adjustment holes are provided on the vertical plate that match the waist-shaped grooves respectively, and an adjustment pin is inserted in one of the adjustment holes.

[0011] Preferably, each of the plurality of fixed pipes is provided with an air regulating valve.

[0012] Preferably, the accordion cover is a metal accordion cover.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. Through the settings of fixed pipes, movable pipes and connecting rods, workers can directly control the extension and retraction of the electric push rod for transport carriages of different widths, adjust the distance between the horn cover and the transport carriage, and improve the flexibility of the overall equipment. The overall structure is simple and effective, which can reduce the construction cost as much as possible while meeting the dust removal and dust suppression effects, making the overall dust removal equipment more universal.

[0015] 2. Through the settings of spherical compensators, connecting plates and piston rods, when the electric push rod drives the movable tube to move toward the transport compartment, the support rod and the piston rod are in a stationary state. As the movable tube moves, the spring is continuously compressed, and the pull rod also drives the horn cover to deflect inward. The maximum deflection angle is 15°. This setting allows the horn cover to absorb dust more efficiently.

[0016] 3. Through the settings of adjustment plates, waist-shaped grooves and vertical plates, the adjustment pins are inserted into different adjustment holes and waist-shaped grooves. Due to the different lengths of the waist-shaped grooves, when the adjustment pin is inserted in the longest waist-shaped groove, the electric push rod moves one meter and the horn cover deflects 5°. When the adjustment pin is inserted in the shortest waist-shaped groove, the electric push rod moves one meter and the horn cover deflects 15°. Workers can insert the adjustment pins into the corresponding adjustment holes according to actual needs, thereby further improving the flexibility of the equipment and the efficiency of dust removal and dust suppression. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front plan view of the utility model.

[0018] Figure 2 It is a top plan view of the utility model.

[0019] Figure 3 It is a side plan view of the utility model.

[0020] Figure 4 It is a schematic diagram of the main pipeline and the connecting parts in the utility model.

[0021] Figure 5 It is a schematic diagram of the accordion cover and the receiving plate in the utility model.

[0022] Figure 6 It is a schematic diagram of a connecting frame and a connecting piece in the utility model.

[0023] Figure 7 It is a schematic diagram of the adjusting plate and the connecting piece in the utility model.

[0024] Explanation of the symbols in the schematic diagram:

[0025] 1. Support platform; 2. Carriage compartment; 3. Collecting hopper; 4. Bag filter; 5. Centrifugal fan; 6. Main pipeline; 7. Branch pipe; 8. Branch pipe; 9. Speaker cover; 10. Fixed pipe; 11. Movable pipe; 12. Organ cover; 13. Connecting rod; 14. Adapter plate; 15. Electric push rod; 16. Spherical compensator; 17. Connecting plate; 18. Slide cylinder; 19. Piston rod; 20. Connecting frame; 21. Slide groove; 22. Slide rod; 23. Support rod; 24. Fixed plate; 25. Adjustment plate; 26. Waist-shaped groove; 27. Vertical plate; 28. Adjustment hole; 29. ​​Adjustment pin. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Depend on Figures 1 to 5 The invention discloses a transport carriage 2 which moves on a supporting platform 1, wherein the supporting platform 1 is provided with rails on which the transport carriage 2 moves. The supporting platform 1 is provided with a collecting hopper 3 located below the transport carriage 2, and a storage bin can be provided below the collecting hopper 3. The transport carriage 2 discharges materials into the storage bin through the collecting hopper 3. A bag dust collector 4 is provided on one side of the transport carriage 2. The bag dust collector 4 is a prior art and will not be described in detail herein. A centrifugal fan 5 is provided at one end of the bag dust collector 4, and a dust collecting pipe is fixed at the other end of the bag dust collector 4. The dust collecting pipe includes a main pipe 6 connected to the bag dust collector 4. A branch pipe 7 is connected to one side of the top of the main pipe 6, and the transport carriage 2 is located between the main pipe 6 and the branch pipe 7. The bottoms of the main pipe 6 and the branch pipe 7 are respectively connected to a plurality of equally spaced branch pipes 8. A horn cover 9 is fixed to one end of the plurality of branch pipes 8 close to the transport carriage 2. Through the arrangement of the centrifugal fan 5, the bag dust collector 4 and the dust collecting pipe, the horn cover 9 is aligned with the unloading side of the transport carriage 2. The centrifugal fan 5 is started, and the raised dust enters the dust collecting pipe under negative pressure and finally enters the bag dust collector 4. The overall structure is simple and effective, and the construction cost is reduced as much as possible while meeting the dust removal and dust suppression effect, so that the overall dust removal equipment has higher universality;

[0028] If the distance between the horn cover 9 and the transport compartment 2 is fixed, then for different widths of the transport compartment 2, the effect of the horn cover 9 on dust removal and dust suppression will be discounted, and some dust will escape, reducing the use effect of the equipment. The branch pipe 8 includes a fixed pipe 10 and a movable pipe 11, and an accordion cover 12 is fixed between the fixed pipe 10 and the movable pipe 11. Flanges are fixed on the movable pipe 11 and the fixed pipe 10 respectively, and at least three circumferentially evenly distributed connecting rods 13 are fixed on the flange of the movable pipe 11. This arrangement is to ensure the levelness of multiple movable pipes 11 during movement. The accordion cover 12 is stable and will not swing. The connecting rod 13 also serves as a protection for the accordion cover 12. The connecting rod 13 passes through the flange of the fixed tube 10 and is slidably connected thereto. A receiving plate 14 is fixed on the middle movable tube 11. A horizontal electric push rod 15 is fixed on the supporting platform 1. The output end of the electric push rod 15 is fixedly connected to the receiving plate 14. Through the arrangement of the fixed tube 10, the movable tube 11 and the connecting rod 13, workers can directly control the extension and retraction of the electric push rod 15 for transport compartments 2 of different widths, adjust the distance between the speaker cover 9 and the transport compartment 2, and improve the flexibility of the overall equipment.

[0029] refer to Figure 5 to Figure 6 As shown, in order to increase the adjustment degree of the horn cover 9, form a certain angle between the horn cover 9 and the carrying compartment 2, and improve the dust removal efficiency, a spherical compensator 16 is provided at one end of the movable pipe 11 away from the accordion cover 12. The spherical compensator 16 is a prior art and will not be described in detail here. The horn cover 9 is fixedly connected to the rotating end of the spherical compensator 16, and connecting plates 17 are fixed on the branch pipes 8 on both sides. A slide cylinder 18 is fixed on one side of the bottom of the connecting plate 17. A piston rod 19 is slidably connected in the slide cylinder 18. The piston rod 19 is connected to the slide cylinder 18 through a spring. A connecting frame 20 is fixed to the bottom of the horn cover 9. Slide grooves 21 are provided on both sides of the connecting frame 20. A slide rod 22 is fixed to one end of the piston rod 19 close to the slide groove 21. The slide rod 22 slides in the slide groove 21. In the initial state, the spring is in a compressed state, and the piston rod 19 and the slide rod 22 hold the horn cover 9 to make the horn cover 9 in a vertical state.

[0030] A support rod 23 penetrating the connecting plate 17 is fixed to one end of the piston rod 19, and a fixed plate 24 located on the supporting platform 1 is fixed to the end of the support rod 23 away from the piston rod 19. Through the spherical compensator 16, the connecting plate 17 and the piston rod 19, when the electric push rod 15 drives the movable tube 11 to move toward the transport compartment 2, the support rod 23 and the piston rod 19 are in a stationary state. As the movable tube 11 moves, the spring is continuously compressed, and the pull rod also drives the horn cover 9 to deflect inward, with a maximum deflection angle of 15°. This arrangement allows the horn cover 9 to have a higher dust absorption efficiency.

[0031] refer to Figure 7 As shown, in order to further enhance the flexibility of the speaker cover 9, an adjustment plate 25 is fixed to the end of the support rod 23 away from the piston rod 19, and a plurality of waist-shaped grooves 26 arranged up and down are opened on the adjustment plate 25, and the lengths of the plurality of waist-shaped grooves 26 decrease step by step. A vertical plate 27 located on one side of the adjustment plate 25 is fixed to the support platform 1, and a plurality of adjustment holes 28 are opened on the vertical plate 27, which are matched with the waist-shaped grooves 26, respectively. An adjustment pin 29 is inserted in one of the adjustment holes 28, and the adjustment plate 25 and the waist-shaped grooves 26 are adjusted to adjust the speaker cover 9. The groove 26 and the vertical plate 27 are arranged, and the adjusting pin 29 is inserted into different adjusting holes 28 and waist-shaped grooves 26. Due to the different lengths of the waist-shaped grooves 26, when the adjusting pin 29 is inserted in the longest waist-shaped groove 26, the electric push rod 15 moves one meter and the horn cover 9 deflects 5°. When the adjusting pin 29 is inserted in the shortest waist-shaped groove 26, the electric push rod 15 moves one meter and the horn cover 9 deflects 15°. Workers can insert the adjusting pin 29 into the corresponding adjusting hole 28 according to actual needs, thereby further improving the flexibility of the equipment and the dust removal and dust suppression efficiency.

[0032] In order to facilitate the adjustment of the air volume in the multiple branch pipes 8, the multiple fixed pipes 10 are provided with air regulating valves, which are prior art and will not be described in detail here.

[0033] In order to ensure the sealing of the accordion cover 12 and prevent air leakage, the accordion cover 12 is a metal accordion cover 12.

[0034] When the utility model is used:

[0035] First, the carriage 2 moves to the top of the hopper 3, the centrifugal fan 5 is started, the carriage is opened to unload, and the material is guided by the hopper 3 to enter the storage bin downward, and the raised dust is guided by the horn cover 9 and the branch pipe 8 to enter the bag dust collector 4;

[0036] Then, for the transport compartment 2 of different widths, the worker can directly control the extension and contraction amount of the electric push rod 15 to adjust the distance between the speaker cover 9 and the transport compartment 2;

[0037] Secondly, when the electric push rod 15 drives the movable tube 11 to move toward the direction of the transport compartment 2, the support rod 23 and the piston rod 19 are in a stationary state. As the movable tube 11 moves, the spring is continuously compressed, and the pull rod also drives the horn cover 9 to deflect inward, with a maximum deflection angle of 15°. This arrangement allows the horn cover 9 to absorb dust more efficiently;

[0038] Finally, insert the adjusting pin 29 into different adjusting holes 28 and waist-shaped grooves 26. Since the lengths of the waist-shaped grooves 26 are different, when the adjusting pin 29 is inserted in the longest waist-shaped groove 26, the electric push rod 15 moves one meter and the horn cover 9 deflects 5°. When the adjusting pin 29 is inserted in the shortest waist-shaped groove 26, the electric push rod 15 moves one meter and the horn cover 9 deflects 15°. The workers can insert the adjusting pin 29 into the corresponding adjusting hole 28 according to actual needs.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust collecting device for unloading powder materials on a train, comprising a transport carriage (2) moving on a supporting platform (1), characterized in that: The support platform (1) is provided with a material collecting hopper (3) located below the transport carriage (2); a bag dust collector (4) is provided on one side of the transport carriage (2); a centrifugal fan (5) is provided at one end of the bag dust collector (4); a dust collecting pipe is fixed at the other end of the bag dust collector (4); the dust collecting pipe comprises a main pipe (6) connected to the bag dust collector (4); a branch pipe (7) is connected to one side of the top of the main pipe (6); the transport carriage (2) is located between the main pipe (6) and the branch pipe (7); the bottoms of the main pipe (6) and the branch pipe (7) are respectively connected to a plurality of equally spaced branch pipes (8); a horn cover (9) is fixed to one end of the plurality of branch pipes (8) close to the transport carriage (2); The branch pipe (8) comprises a fixed pipe (10) and a movable pipe (11), an accordion cover (12) is fixed between the fixed pipe (10) and the movable pipe (11), flanges are fixed to the movable pipe (11) and the fixed pipe (10), at least three circumferentially evenly distributed connecting rods (13) are fixed to the flange of the movable pipe (11), the connecting rods (13) penetrate the flange of the fixed pipe (10) and are slidably connected thereto, a receiving plate (14) is fixed to the middle movable pipe (11), a horizontally placed electric push rod (15) is fixed to the support platform (1), and the output end of the electric push rod (15) is fixedly connected to the receiving plate (14).

2. The train powder material unloading and dust collecting device according to claim 1 is characterized in that: A spherical compensator (16) is provided at one end of the movable tube (11) away from the accordion cover (12); the horn cover (9) is fixedly connected to the rotating end of the spherical compensator (16); connecting plates (17) are fixed on the branch pipes (8) on both sides; a slide cylinder (18) is fixed on one side of the bottom of the connecting plate (17); a piston rod (19) is slidably connected in the slide cylinder (18); the piston rod (19) and the slide cylinder (18) are connected by a spring; a connecting frame (20) is fixed at the bottom of the horn cover (9); slide grooves (21) are provided on both sides of the connecting frame (20); a slide rod (22) is fixed on one end of the piston rod (19) close to the slide groove (21); the slide rod (22) slides in the slide groove (21); A support rod (23) penetrating the connecting plate (17) is fixed to one end of the piston rod (19), and a fixing plate (24) located on the supporting platform (1) is fixed to one end of the support rod (23) away from the piston rod (19).

3. The train powder material unloading and dust collecting device according to claim 2 is characterized in that: An adjustment plate (25) is fixed to one end of the support rod (23) away from the piston rod (19), and a plurality of waist-shaped grooves (26) arranged in an up-and-down manner are provided on the adjustment plate (25), and the lengths of the plurality of waist-shaped grooves (26) decrease step by step. A vertical plate (27) located on one side of the adjustment plate (25) is fixed to the support platform (1), and a plurality of adjustment holes (28) respectively matching the waist-shaped grooves (26) are provided on the vertical plate (27), and an adjustment pin (29) is inserted into one of the adjustment holes (28).

4. The train powder material unloading and dust collecting device according to claim 1, characterized in that: Air regulating valves are arranged on each of the plurality of fixed pipes (10).

5. The train powder material unloading and dust collecting device according to claim 1, characterized in that: The accordion cover (12) is a metal accordion cover (12).

Citation Information

Patent Citations

  • Split type movable dust removal device of train unloading warehouse

    CN215905488U