Forklift wide field of view fork monitoring device

By setting up three sets of cameras in the forklift fork monitoring device, the spatial three-dimensional monitoring of forks is achieved, which solves the problem that space three-dimensional monitoring cannot be formed in the prior art, significantly reduces the risk of high-level pickup, and is suitable for forklifts of different models.

CN222699958UActive Publication Date: 2025-04-01ANHUI HELI CO LTD
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Patent Information

Application Number
CN202421432264.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-01
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing forklift fork monitoring devices can only be monitored in front of the field of view through one camera, and cannot form three-dimensional spatial monitoring, which makes it difficult and risky when picking up goods at high positions.

Method used

A forklift wide field of view fork monitoring device is designed, including a fork, a shelf and a side shifter. A first camera and a second camera are provided on both sides of the upper part of the shelf. A third camera is provided at the lower end of the side shifter. The three cameras are connected to the battery box to realize three-dimensional spatial monitoring in the left and right positions and the middle of the low positions.

Benefits of technology

Through three-dimensional monitoring of three sets of cameras, the risk of high-level pickup is significantly reduced, the probability of dangerous events occurs, and is suitable for forklifts of different models, with a simple structure and easy operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forklift wide-view fork monitoring device, including a fork, a shelf and a side shifter, wherein the shelf is mounted on the upper end of the side shifter, and the fork is mounted on the lower end of the side shifter; a first camera and a second camera are respectively arranged on both sides of the upper part of the shelf, and a third camera is arranged at the lower end of the side shifter in the middle of the fork, and the first camera and the second camera are both connected to the shelf through an adjustment arm that can adjust the installation spacing left and right, and a battery box is installed inside the shelf, and the first camera, the second camera and the third camera are all connected to the battery box through wires. The utility model forms a three-dimensional spatial monitoring of the fork by arranging three groups of cameras, with the cameras being arranged at high positions on the left and right and at low positions in the middle, and the structure is simple, and it is suitable for forklifts of different models.
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Description

Technical Field

[0001] The utility model relates to the technical field of forklifts, in particular to a forklift wide-viewing-field cargo fork monitoring device. Background Art

[0002] For warehouse forklifts picking up goods from high shelves, wireless fork monitoring is currently required. The standard uses a camera, and the display screen can show part of the field of vision in front of the fork tip to pick up goods. However, in some working conditions, the goods are relatively narrow, the goods are placed relatively densely, and the distance between the goods on both sides and the shelf beams is relatively close. In addition, some warehouses have poor visibility. In order to make full use of the warehouse space, some shelves are particularly high (with the shelves, the maximum lifting height of the reach truck can reach 13 meters). All these are difficult for standard fork wireless monitoring. Only one camera is installed, and three-dimensional spatial monitoring cannot be formed, which brings great difficulties to picking up goods and is relatively risky. Utility Model Content

[0003] The utility model aims to solve one of the technical problems in the related art to a certain extent. To this end, one purpose of the utility model is to provide a forklift wide-view fork monitoring device, which can monitor the forks in a three-dimensional space and has a simple structure and is suitable for forklifts of different models.

[0004] According to the utility model, a forklift wide-view fork monitoring device comprises a fork, a shelf and a side shifter, wherein the shelf is mounted on the upper end of the side shifter, and the fork is mounted on the lower end of the side shifter;

[0005] A first camera and a second camera are respectively arranged on both sides of the upper part of the shelf, and a third camera is arranged at the lower end of the side shifter in the middle of the fork, the first camera and the second camera are connected to the shelf via an adjustment arm whose installation interval can be adjusted left and right, a battery box is installed inside the shelf, and the first camera, the second camera and the third camera are all connected to the battery box via wires.

[0006] Preferably, a camera mounting frame is provided on the outer sides of the first camera, the second camera and the third camera, and the first camera, the second camera and the third camera can be rotatably mounted up and down inside the camera mounting frame.

[0007] Preferably, the adjustment arm comprises a connecting frame, the connecting frame is provided with an adjustment slot along the length direction, and the camera mounting frames corresponding to the first camera and the second camera can be slidably mounted inside the adjustment slot.

[0008] Preferably, the upper ends of the camera mounting frames corresponding to the first camera and the second camera are connected to the adjustment slot so as to be rotatable left and right.

[0009] Preferably, the camera mounting bracket comprises a U-shaped plate, a U-shaped groove for mounting the camera is provided inside the U-shaped plate, and bolts for tightening and fixing the camera are installed on both sides of the U-shaped groove.

[0010] The beneficial effects of the utility model are as follows: by setting three groups of cameras, the cameras are set at high positions on the left and right and low positions in the middle, so as to form a three-dimensional spatial monitoring of the cargo forks, provide reliable protection for picking up cargo at high positions, and greatly reduce the probability of dangerous events; at the same time, the cameras located on both sides of the high position can be installed with left and right spacing adjustment, and can be rotated left and right and up and down, so as to facilitate adjustment of the monitoring area of ​​the camera according to different vehicle models, and is suitable for forklifts of different vehicle models; and the structure is simple, and it is convenient for staff to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In the attached picture:

[0012] Figure 1 This is a rear view of the forklift wide-view fork monitoring device proposed by the utility model;

[0013] Figure 2 This is a bottom view of the forklift wide-view fork monitoring device proposed by the utility model;

[0014] Figure 3 This is a partial enlarged view of the first camera unit proposed in the present utility model;

[0015] Figure 4 The utility model provides a structural schematic diagram of a forklift wide-view fork monitoring device.

[0016] In the figure: 1-fork, 2-shelf guard, 3-first camera, 4-adjusting arm, 5-second camera, 6-battery box, 7-side shifter, 8-third camera, 9-camera mounting frame, 41-connecting frame, 42-fixing bolt, 43-adjusting slot. DETAILED DESCRIPTION

[0017] Reference Figure 1 , Figure 2 and Figure 4 A forklift wide-view fork monitoring device comprises a fork 1, a shelf 2 and a side shifter 7, wherein the shelf 2 is mounted on the upper end of the side shifter 7, and the fork 1 is mounted on the lower end of the side shifter 7;

[0018] The cargo fork 1, the shelf guard 2 and the side shifter 7 are conventional structures of a forklift, and structural improvements are not involved here, so the specific structures of the cargo fork 1, the shelf guard 2 and the side shifter 7 are not described in detail.

[0019] In this embodiment, a first camera 3 and a second camera 5 are respectively provided on both sides of the upper part of the shelf 2, and a third camera 8 is provided at the lower end of the side shifter 7 located in the middle of the fork 1. The first camera 3 and the second camera 5 are connected to the shelf 2 through an adjusting arm 4 whose installation interval can be adjusted left and right. A battery box 6 is installed inside the shelf 2, and the first camera 3, the second camera 5 and the third camera 8 are all connected to the battery box 6 through wires.

[0020] Obviously, when the fork 1 rises to pick up the goods, the third camera 8 located at the bottom monitors the bottom of the fork 1, and the first camera 3 and the second camera 5 located at a high position monitor the left and right sides above the fork 1 respectively. As the fork 1 rises, the operator can pay attention to the dynamics of the fork 1 and the goods in real time, realizing three-dimensional spatial monitoring of the fork 1 and the goods, bringing reliable protection for high-position picking and greatly reducing the probability of dangerous events.

[0021] In this embodiment, a camera mounting frame 9 is provided on the outer sides of the first camera 3 , the second camera 5 and the third camera 8 , and the first camera 3 , the second camera 5 and the third camera 8 can be mounted inside the camera mounting frame 9 by being rotated up and down.

[0022] Obviously, by rotating the first camera 3, the second camera 5 and the third camera 8 up and down, the monitoring range of the first camera 3, the second camera 5 and the third camera 8 in the spatial height direction can be adjusted, so that the monitoring device can adapt to forklifts of different height types to adjust the monitoring range.

[0023] In this embodiment, refer to Figure 3 The adjusting arm 4 includes a connecting frame 41 , and an adjusting slot 43 is formed in the connecting frame 41 along the length direction. The camera mounting frames 9 corresponding to the first camera 3 and the second camera 5 can be slidably mounted inside the adjusting slot 43 .

[0024] Obviously, the left-right interval between the first camera 3 and the second camera 5 can be adjusted through the adjustment slot 43, so that the monitoring device can adjust the monitoring range to suit forklifts of different widths.

[0025] In this embodiment, the upper ends of the camera mounting frames 9 corresponding to the first camera 3 and the second camera 5 are rotatably connected to the adjustment slots 43 and are tightened and fixed by fixing bolts 42 .

[0026] Obviously, the first camera 3 and the second camera 5 can be rotated left and right, so that the monitoring range of the first camera 3 and the second camera 5 can be further fine-tuned for forklifts of different width types, making the monitoring range of the first camera 3 and the second camera 5 more accurate.

[0027] In another embodiment, the left-right and up-down monitoring ranges of the first camera 3 and the second camera 5 are adjustable, and the spacing is adjustable, so that the device can adapt to monitoring forklifts of different heights and widths.

[0028] In this embodiment, the camera mounting bracket 9 includes a U-shaped plate, a U-shaped groove for mounting the camera is provided inside the U-shaped plate, and bolts for tightening and fixing the camera are installed on both sides of the U-shaped groove.

[0029] Obviously, installing the camera through the U-shaped groove and then fixing the camera with bolts is convenient for operation and has a simple structure.

[0030] In summary: This device forms a three-dimensional spatial monitoring of the forks by setting up three groups of cameras, with the cameras being set at high positions on the left and right and low in the middle, which provides reliable protection for high-position cargo pickup and greatly reduces the probability of dangerous incidents. At the same time, the cameras located on both sides of the high position can be adjusted in left and right spacing during installation, and can be rotated left and right and up and down, which is convenient for adjusting the monitoring area of ​​the camera according to different vehicle models. It is suitable for forklifts of different models, and has a simple structure, which is easy for staff to operate.

Claims

1. A forklift wide-view fork monitoring device, comprising a fork (1), a shelf backstop (2) and a side shifter (7), wherein the shelf backstop (2) is mounted on the upper end of the side shifter (7), and the fork (1) is mounted on the lower end of the side shifter (7); Features: A first camera (3) and a second camera (5) are respectively arranged on both sides of the upper part of the shelf (2); a third camera (8) is arranged at the lower end of the side shifter (7) in the middle of the fork (1); the first camera (3) and the second camera (5) are connected to the shelf (2) via an adjustment arm (4) whose installation spacing can be adjusted left and right; a battery box (6) is installed inside the shelf (2); and the first camera (3), the second camera (5) and the third camera (8) are connected to the battery box (6) via wires.

2. A forklift wide-view fork monitoring device according to claim 1, characterized in that: A camera mounting frame (9) is arranged on the outer sides of the first camera (3), the second camera (5) and the third camera (8); the first camera (3), the second camera (5) and the third camera (8) can be mounted inside the camera mounting frame (9) in a manner that they can be rotated up and down.

3. A forklift wide-view fork monitoring device according to claim 2, characterized in that: The adjustment arm (4) comprises a connecting frame (41), the connecting frame (41) is provided with an adjustment slot (43) along the length direction, and the camera mounting frames (9) corresponding to the first camera (3) and the second camera (5) can be slidably mounted inside the adjustment slot (43).

4. A forklift wide-view fork monitoring device according to claim 3, characterized in that: The upper ends of the camera mounting frames (9) corresponding to the first camera (3) and the second camera (5) are connected to the adjustment slot (43) in a rotatable manner to the left and right.

5. The forklift wide-view fork monitoring device according to claim 2, characterized in that: The camera mounting frame (9) comprises a U-shaped plate, a U-shaped groove for mounting a camera is provided inside the U-shaped plate, and bolts for tightening and fixing the camera are installed on both sides of the U-shaped groove.