A mobile electrolysis hydrogen production control system structure
By designing a ring network redundant system and automatic switching mechanism in a mobile electrolytic hydrogen production device, the problem of stable operation and safety and reliability of the equipment in complex environments is solved, and efficient data transmission and simple maintenance are achieved.
Patent Information
- Application Number
- CN202420711376.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-08
AI Technical Summary
Mobile electrolytic hydrogen production equipment has technical challenges in fast connection, limited space, environmental adaptability and safety, especially in maintaining system stability and safety reliability in complex environments.
A mobile electrolytic hydrogen production control system structure is designed, and a ring network redundant system is adopted, including the main CPU controller and the backup CPU controller. Information interaction and automatic switching between devices are realized through the conversion gateway to ensure that the system remains continuously running in the event of a failure.
It realizes the stable operation of the system in complex environments, ensures the stability of data transmission and anti-interference ability, simplifies equipment maintenance, and improves the safety and reliability of the system.
Smart Images

Figure CN222700427U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic hydrogen production, in particular to a mobile electrolytic hydrogen production control system structure. Background Art
[0002] With the transformation of the energy structure, the efficient coupling of renewable energy and electrolytic hydrogen production can not only improve energy efficiency and reduce environmental pollution, but also provide clean and efficient energy solutions for the future energy structure. At present, the specific solutions for hydrogen production from renewable energy mainly include four methods, namely large-scale grid-connected hydrogen production, large-scale off-grid hydrogen production, flexible grid-connected hydrogen production and mobile hydrogen production. Among them, the mobile electrolytic hydrogen production mode can be dynamically placed in various places according to the seasonal changes of wind power or photovoltaic power abandonment, improve the efficiency of equipment use, and have higher flexibility and convenience. However, compared with traditional fixed electrolytic hydrogen production equipment, mobile electrolytic hydrogen production equipment also needs a series of adjustments and faces corresponding technical challenges.
[0003] Compared with traditional electrolytic hydrogen production equipment, which is usually larger in size and has a fixed structure, mobile electrolytic hydrogen production equipment is usually installed in different containers or skids according to the actual functions and roles of each internal unit. When the equipment arrives at the site, it is necessary to achieve quick connection, installation and debugging. In terms of space utilization, mobile equipment usually has limited space. In terms of environmental adaptability, considering that the equipment may work under different environmental conditions, it is necessary to ensure that the signal is not affected by possible electromagnetic interference and retain the stability and continuity of the transmission signal. In terms of safety, the hydrogen and oxygen produced by the electrolytic hydrogen production equipment are both flammable and explosive gases. How to effectively keep the system safe and reliable when it fails is also a factor that needs to be considered in the mobile electrolytic hydrogen production system. Utility Model Content
[0004] The utility model aims to solve the deficiencies in the prior art and provides a mobile electrolytic hydrogen production control system structure. When a fault occurs in a certain link in the hydrogen production process, the control system can automatically switch to maintain the continuity of the system operation, ensuring that the electrolytic hydrogen production equipment can operate stably in various complex environments, easy to install, convenient to maintain, safe and reliable, and overall improve system performance to achieve efficient interconnection with renewable energy.
[0005] To achieve the above-mentioned purpose, the technical solution provided by the utility model is: a mobile electrolysis hydrogen production control system structure, including a hydrogen production container and a purification container; wherein the hydrogen production container is provided with a main CPU controller, a first IO device, a manageable layer switch and a first conversion gateway, and the main CPU controller, the first IO device, the manageable layer switch and the first conversion gateway are communicatively connected in sequence; the purification container is provided with a backup CPU controller, a second IO device and a second conversion gateway, and the backup CPU controller, the second IO device and the second conversion gateway are communicatively connected in sequence; the main CPU controller is communicatively connected to the backup CPU controller, and the first conversion gateway is communicatively connected to the second conversion gateway, so that the hydrogen production container and the various devices in the purification container are combined to form a ring network redundancy system supporting the S2 mode.
[0006] Furthermore, the hydrogen production container is also provided with a display screen operation panel and a wireless communication device; the display screen operation panel and the wireless communication device are connected to the manageable level switch through industrial Ethernet.
[0007] Furthermore, the hydrogen production container is also provided with a first switch and at least one single communication interface device, and the single communication interface device is communicatively connected to the first conversion gateway via the first switch.
[0008] Furthermore, the single communication interface device is an electrical drive inverter.
[0009] Furthermore, it also includes a power container; the power container is provided with a second switch, at least one first frequency converter and at least one first subsystem controller, and the first frequency converter and the first subsystem controller are respectively connected to the second conversion gateway in the purification container through the second switch.
[0010] Furthermore, the first subsystem controller is a rectifier power supply controller.
[0011] Furthermore, it also includes cooling and heat exchanging equipment; the cooling and heat exchanging equipment is provided with a second frequency converter and at least one second subsystem controller, and the second frequency converter and the second subsystem controller are both communicatively connected to the first switch in the hydrogen production container.
[0012] Furthermore, the second frequency converter is a water pump frequency converter, and the second subsystem controller is a heat exchanger controller.
[0013] Furthermore, it also includes EDI ultrapure water equipment; the EDI ultrapure water equipment is communicatively connected to the first switch in the hydrogen production container.
[0014] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0015] 1. The utility model can realize automatic switching to maintain the continuity of system operation and ensure that the electrolytic hydrogen production equipment can operate stably in various complex environments;
[0016] 2. The ring network redundant structure proposed by the utility model makes data transmission more stable and reliable, with strong anti-interference ability, ensuring that data is not interfered by external signals during transmission, and improving the quality and efficiency of data transmission;
[0017] 3. The connection method proposed in the utility model can be flexibly converted according to the actual situation of the project, and information interaction of different running devices can be realized through the conversion gateway, making equipment maintenance more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with specific embodiments.
[0020] See also Figure 1 As shown, the 300Nm provided in this embodiment 3 / h mobile electrolysis hydrogen production control system structure, including hydrogen production container A, purification container B, power supply container C, cooling and heat exchange equipment D and EDI ultrapure water equipment E;
[0021] The hydrogen production container A is provided with a main CPU controller 1, a first IO device 3, a manageable layer switch 4 and a first conversion gateway 5, and the main CPU controller 1, the first IO device 3, the manageable layer switch 4 and the first conversion gateway 5 are communicatively connected in sequence; the purification container B is provided with a backup CPU controller 2, a second IO device 7 and a second conversion gateway 6, and the backup CPU controller 2, the second IO device 7 and the second conversion gateway 6 are communicatively connected in sequence; the main CPU controller 1 is communicatively connected to the backup CPU controller 2, and the first conversion gateway 5 is communicatively connected to the second conversion gateway 6, so that the devices in the hydrogen production container A and the purification container B are combined to form a ring network redundancy system supporting the S2 mode.
[0022] Among them, the main CPU controller 1 is located in the hydrogen production container A, and the backup CPU controller 2 is located in the purification container B. When the main CPU controller 1 fails, the backup CPU controller 2 will take over the system control. The first IO device 3 of the hydrogen production container and the second IO device 7 of the purification container are respectively the data input and output modules inside their respective containers, which are used to complete signal acquisition and output execution actions. The manageable layer switch 4, the first conversion gateway 5 of the hydrogen production container, and the second conversion gateway 6 of the purification container are combined with the main CPU controller 1, the backup CPU controller 2, the first IO device 3 and the second IO device 7 through the redundant media protocol to form a redundant ring network; all devices in the ring network must support the S2 mode, that is, each device can establish a communication relationship with two devices, and during normal operation, it is only in the main connection state of data exchange with one device, and in the backup connection state with another device; when the main connection fails, the control system switches to the backup state, and data exchange is carried out through the backup connection. For example, the main CPU controller 1 establishes a communication relationship with the IO device 3 and the backup CPU controller 2 in the hydrogen production container. During normal operation, the main CPU controller is in a connected state with the first IO device 3 of the hydrogen production container. When the connection fails, the system switches to the backup state, and the main CPU controller 1 establishes a backup connection with the backup CPU controller 2. This mode can ensure that when a connection in the ring network fails, other devices in the ring network can communicate normally and keep the system stable.
[0023] Normally, the electrolysis hydrogen production control system needs to be equipped with a display operation panel 9 and a wireless communication device 8 for monitoring and controlling the internal operating status of the equipment and remote data transmission. The two devices need to be interconnected with the controller in real time through the system IP. Therefore, the display operation panel 9 and the wireless communication device 8 are connected to the manageable level switch 4 through industrial Ethernet to achieve control communication with other devices in the ring network.
[0024] The hydrogen production container is also provided with a single communication interface device 11 that does not support the S2 mode, which is generally a frequency converter. This type of device has only one communication interface and cannot be connected to the ring network. The single communication interface device 11 is connected to the first switch 10 through the industrial Ethernet, and the data conversion is completed through the conversion gateway 5 in the hydrogen production container, and the signal is connected to the ring network system; in addition, there is no limit on the number of single communication interface devices 11.
[0025] The power container C is provided with a first inverter 13 and a rectifier power controller 14, which are connected to the second switch 12 through industrial Ethernet, and then connected to the second conversion gateway 6 located in the purification container B, and the signal is connected to the ring network system. This connection method enables the purification container B and the power container C to complete the monitoring and control of each device and subsystem in the power container C through only one network cable, effectively reducing the number of hard wiring and reducing the occurrence of data misaccess. In addition, there is no limit on the number of devices and subsystems in the power container C.
[0026] In addition, the mobile hydrogen production system also includes a cooling and heat exchange device D and an EDI ultrapure water device E, wherein the cooling and heat exchange device has a water pump inverter 16 and a heat exchanger controller 15, and the EDI ultrapure water device E has a device controller 17, which are respectively connected to the first switch 10 in the hydrogen production container A, and the data conversion is completed through the first conversion gateway 5 of the hydrogen production container, and the signal is connected to the ring network system. In addition, the number of devices and subsystems in the cooling and heat exchange device D and the EDI ultrapure water device E is not limited.
[0027] The mobile hydrogen production control system structure proposed by the utility model can complete the operation of all equipment and subsystems including hydrogen production containers, purification containers, power supply containers, cooling and heat exchange equipment, and EDI ultrapure water equipment. The established ring network redundant system enables two processors CPU to process the same project data and the same user program in parallel, and synchronize through two redundant connections. If one CPU fails, the other CPU will take over its control, which can effectively prevent data loss and avoid downtime. Through the cooperation of the conversion gateway and switches of different models, the communication and control of various devices that do not have S2 mode subsystems can be completed.
[0028] The embodiments described above are only preferred embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. Therefore, all changes made based on the shape and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A mobile electrolysis hydrogen production control system structure, characterized by: It includes a hydrogen production container and a purification container, a power supply container and a cooling and heat exchange device; wherein the hydrogen production container is provided with a main CPU controller, a first IO device, a manageable layer switch and a first conversion gateway, and the main CPU controller, the first IO device, the manageable layer switch and the first conversion gateway are sequentially communicated and connected; the purification container is provided with a standby CPU controller, a second IO device and a second conversion gateway, and the standby CPU controller, the second IO device and the second conversion gateway are sequentially communicated and connected; the main CPU controller is communicated with the standby CPU controller, and the first conversion gateway is communicated with the second conversion gateway, so that the hydrogen production container and the purification container are connected. The devices in the container are combined to form a ring network redundant system supporting the S2 mode; the power supply container is provided with a second switch, at least one first frequency converter and at least one first subsystem controller, and the first frequency converter and the first subsystem controller are respectively connected to the second conversion gateway in the purification container through the second switch; the hydrogen production container is also provided with a first switch and at least one single communication interface device, and the single communication interface device is connected to the first conversion gateway through the first switch; the cooling and heat exchange equipment is provided with a second frequency converter and at least one second subsystem controller, and the second frequency converter and the second subsystem controller are both connected to the first switch in the hydrogen production container.
2. A mobile electrolysis hydrogen production control system structure according to claim 1, characterized in that: The hydrogen production container is also provided with a display screen operation panel and a wireless communication device; the display screen operation panel and the wireless communication device are connected to the manageable level switch through industrial Ethernet.
3. The mobile electrolysis hydrogen production control system structure according to claim 1 is characterized by: The single communication interface device is an electrical drive frequency converter.
4. The mobile electrolysis hydrogen production control system structure according to claim 1 is characterized by: The first subsystem controller is a rectifier power supply controller.
5. The mobile electrolysis hydrogen production control system structure according to claim 1 is characterized by: The second frequency converter is a water pump frequency converter, and the second subsystem controller is a heat exchanger controller.
6. The mobile electrolysis hydrogen production control system structure according to claim 1 is characterized by: It also includes EDI ultrapure water equipment; the EDI ultrapure water equipment is communicatively connected to the first switch in the hydrogen production container.
Citation Information
Cited By
Multi-group container combined skid-mounted hydrogen production system and control method
CN121653692A