A continuous silicon nitride fiber cutting device

By designing a continuous silicon nitride fiber wire cutting device including a punching machine, a feed conveyor belt and a discharge conveyor belt, the problems of low manual cutting efficiency and poor accuracy in the prior art are solved, and efficient and accurate cutting effect is achieved.

CN222700497UActive Publication Date: 2025-04-01FUJIAN LEADASIA NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420812786.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-04-01
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

In the prior art, the cutting of continuous silicon nitride fiber wires mainly relies on manual labor, resulting in high labor intensity, low efficiency, and large tool loss. The length after cutting cannot be consistent and shipment specifications.

Method used

A continuous silicon nitride fiber filament cutting device is designed, including a punching machine, a feed conveyor belt and a discharge conveyor belt. The punching machine mold is equipped with two blades arranged up and down, and the fiber filament is compacted by the first and second pressing rollers, and the cutting length is precisely controlled by using a photoelectric sensor and a counting photoelectric sensor.

Benefits of technology

The equipment can accurately cut the silicon nitride fiber wire according to production requirements, improving cutting efficiency and accuracy, reducing tool wear, and ensuring consistency of length after cutting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222700497U_ABST
    Figure CN222700497U_ABST
Patent Text Reader

Abstract

The utility model discloses a segmenting device for continuous silicon nitride fiber filaments, comprising a punching machine, a feeding conveyor belt and a discharging conveyor belt, wherein two blades are installed on the die position of the punching machine, and the two blades are arranged up and down, the feeding conveyor belt is located on one side of the punching machine, and the discharging conveyor belt is located on the other side of the punching machine, and the feeding conveyor belt is installed with a first pressing roller and a second pressing roller arranged up and down on the side corresponding to the blade close to the first pressing roller and the second pressing roller, wherein one of the pressing rollers is connected to the output end of a power mechanism. The segmenting device can accurately segment silicon nitride fiber filaments according to production requirements, and the silicon nitride fiber filaments are cut by applying pressure using the punching machine 10, thereby effectively improving the segmenting accuracy and efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of continuous silicon nitride fiber wire cutting, in particular to a continuous silicon nitride fiber wire cutting device. Background Art

[0002] After the continuous silicon nitride fiber yarn is produced and before leaving the factory, the finished yarn is cut into segments of different lengths according to purchasing requirements. The current cutting method used in the industry is manual cutting, which has high labor intensity, low efficiency and high tool wear.

[0003] Since the tensile strength, yield strength, hardness, flexibility and other related properties of continuous silicon nitride fiber finished products are extremely high, manual cutting is very difficult, and the length after cutting cannot be guaranteed to be consistent and meet shipping specifications.

[0004] In view of this, the inventor of this case conducted in-depth research on the above-mentioned issues, which led to the emergence of this case. Utility Model Content

[0005] The utility model aims to provide a continuous silicon nitride fiber filament cutting device which can improve cutting efficiency and cutting quality.

[0006] In order to achieve the above object, the utility model adopts the following technical solution:

[0007] A continuous silicon nitride fiber filament cutting device comprises a punch press, a feed conveyor belt and a discharge conveyor belt, wherein two blades are installed on the die position of the punch press, and the two blades are arranged up and down, the feed conveyor belt is located on one side of the punch press, and the discharge conveyor belt is located on the other side of the punch press, and a first pressing roller and a second pressing roller arranged up and down are installed on the side of the feed conveyor belt corresponding to the blade, the first pressing roller is connected to the second pressing roller in transmission, and one of the pressing rollers is connected to the output end of a power mechanism.

[0008] Preferably, the outer surfaces of the first pressing roller and the second pressing roller are both provided with anti-slip patterns.

[0009] Preferably, the second pressure roller is located above the first pressure roller, a photoelectric sensor block is installed on one end of the first pressure roller, a counting photoelectric sensor is installed on the side of the punch press corresponding to the side where the photoelectric sensor block is installed, and the punch press, the photoelectric sensor block and the counting photoelectric sensor are respectively communicatively connected to a controller.

[0010] Preferably, it further comprises a discharging workbench, and one end of the discharging conveyor belt is arranged on the discharging workbench.

[0011] Preferably, the discharging workbench includes a frame, a lifting platform, a first screw and a second screw, one end of the first screw is fixed on the lifting platform, the other end of the first screw is fixedly connected to a first bevel gear, the second screw is rotatably connected to the frame, the second screw is fixedly connected to an end corresponding to the first screw that is close to the first screw, the cross-section of the first bevel gear and the cross-section of the second bevel gear are arranged perpendicular to each other, and the first bevel gear is meshed with the second bevel gear, and the discharging conveyor belt is arranged on the lifting platform.

[0012] Preferably, a handle is fixedly connected to an end of the second screw rod corresponding to the end away from the second bevel gear.

[0013] Preferably, at least two guide shafts are fixed on the lower end surface of the lifting platform, and through holes are respectively opened on the frame below corresponding to the guide shafts.

[0014] Preferably, at least three universal wheels are installed on the lower end surface of the frame.

[0015] By adopting the above-mentioned design scheme, the beneficial effect of the utility model is: when the segmenting equipment is used, the silicon nitride fiber filaments are placed on the feed conveyor belt, the silicon nitride fiber filaments are transported between the two blades, and the silicon nitride fiber filaments are pressed by the first pressing roller and the second pressing roller to prevent the silicon nitride fiber filaments from moving during the segmenting process. The silicon nitride fiber filaments can be accurately segmented according to production requirements, and the silicon nitride fiber filaments are cut by applying pressure using a punch press, and then the cut silicon nitride fiber filaments are transported to the next workstation by the discharge conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the segment cutting device of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the first pressing roller and the second pressing roller of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the discharging workbench of the utility model;

[0019] In the figure: a, feeding conveyor belt, b, discharging conveyor belt,

[0020] 10. Punch press,

[0021] 21. first pressing roller, 22. second pressing roller,

[0022] 31. Photoelectric sensor induction block, 32. Counting photoelectric sensor,

[0023] 41. Frame, 42. Lifting platform, 43. First screw rod, 44. Second screw rod, 45. First bevel gear, 46. Second bevel gear, 47. Handle, 48. Guide rod, 49. Universal wheel. DETAILED DESCRIPTION

[0024] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] like Figure 1-Figure 3 As shown, a continuous silicon nitride fiber filament cutting device includes a punch press 10, a feed conveyor belt a and a discharge conveyor belt b. Two blades are installed on the mold position of the punch press 10. The blades are used to cut the silicon nitride fiber filaments. The two blades are arranged up and down. The punch press 10 of this embodiment is a conventional punch press, and the feed conveyor belt a and the discharge conveyor belt b are both conventional crawler conveyor belts.

[0026] The feed conveyor belt a is located on one side of the punch press 10, and the discharge conveyor belt b is located on the other side of the punch press 10. The first and second rollers 21 and 22 arranged in an upper and lower arrangement are installed on the side of the feed conveyor belt a corresponding to the side close to the blade. The first roller 21 and the second roller 22 are transmission-connected, and one of the rollers is connected to the output end of a power mechanism. In this embodiment, the power mechanism is a conventional motor, and the first roller 21 and the second roller 22 are connected by a belt transmission. The silicon nitride fiber filaments to be cut are compacted by setting the first and second rollers 21 and 22, so that the silicon nitride fiber filaments will not be lifted or misaligned when the upper and lower blades are pressed down for cutting.

[0027] As a preferred embodiment of this embodiment, the outer surfaces of the first pressing roller 21 and the second pressing roller 22 are both provided with anti-slip patterns, and the anti-slip patterns include a plurality of grooves with diamond-shaped cross-sections. The anti-slip patterns are provided to increase the friction between the pressing rollers and the silicon nitride fiber filaments.

[0028] As a preferred embodiment of the present invention, the second pressing roller 22 is located above the first pressing roller 21, a photoelectric sensor block 31 is installed on one end of the first pressing roller 21, a counting photoelectric sensor 32 is installed on the side of the punching machine 10 corresponding to the side where the photoelectric sensor block 31 is installed, and the controller of the punching machine 10, the photoelectric sensor block 31 and the counting photoelectric sensor 32 are respectively connected to a controller for communication.

[0029] In this embodiment, the photoelectric sensor block 32, the counting photoelectric sensor 31 and the controller are all conventional electronic devices.

[0030] Every time the first pressure roller 21 rotates one circle, the photoelectric sensor sensing block 31 is sensed once by the counting photoelectric sensor 32, that is, a count is performed, and the counting photoelectric sensor 32 transmits the count to the controller, and the controller converts the number of sensing times into the wire feeding length. When the desired cutting length is reached, the controller controls the punch press 10 to cut; the cutting length is accurately controlled by the cooperation of the photoelectric sensor sensing block 32 and the counting photoelectric sensor 31, thereby improving the cutting accuracy.

[0031] As a preferred embodiment of this embodiment, it also includes a discharging workbench, and one end of the discharging conveyor belt b is arranged on the discharging workbench.

[0032] The discharging workbench includes a frame 41, a lifting platform 42, a first screw 43 and a second screw 44. One end of the first screw 43 is fixed on the lifting platform 42, the other end of the first screw 43 is fixedly connected to a first bevel gear 45, and the second screw 44 is rotatably connected to the frame 41. In this embodiment, a rolling bearing is installed on the frame 41, and the second screw 44 is connected to the rolling bearing. Other rotating parts can also be used for the rotatable connection of the second screw 44. The second screw 44 is fixedly connected to a second bevel gear 46 at one end corresponding to the end close to the first screw 43. The cross section of the first bevel gear 45 and the cross section of the second bevel gear 46 are arranged perpendicular to each other, and the first bevel gear 45 meshes with the second bevel gear 46. The discharging conveyor belt b is arranged on the lifting platform 42. Through the cooperation of the first bevel gear 45 and the second bevel gear 46, the height of the lifting platform 42 can be adjusted, so that in production, it can be adaptively adjusted according to the height of the user, which conforms to ergonomic technology and avoids the user from bending over repeatedly to pick up the cut tow.

[0033] A handle 47 is fixedly connected to the end of the second screw rod 44 corresponding to the end away from the second bevel gear 46 , and the handle 47 is provided to facilitate the rotation of the second screw rod 44 .

[0034] At least two guide shafts 48 are fixed on the lower end surface of the lifting platform 42, and through holes are respectively opened on the frame 41 corresponding to the lower sides of each guide shaft 48. The guide shafts 48 are inserted into the through holes one by one to play a guiding role.

[0035] At least three universal wheels 49 are installed on the lower end surface of the frame 41 to facilitate the movement of the frame 41.

[0036] The working principle of the cutting device is as follows: the silicon nitride fiber filaments are transported from the feed conveyor belt a to the punch press 10. When the transported length reaches the preset length to be cut, the controller controls the punch press 10 to cut, and the cut silicon nitride fiber filaments are transported to the discharge workbench by the discharge conveyor belt b.

[0037] In summary, the cutting equipment can accurately cut silicon nitride fiber filaments into segments according to production requirements, use the punch 10 to apply pressure to cut the silicon nitride fiber filaments, and then the cut silicon nitride fiber filaments are transported to the next workstation by the discharge conveyor belt, effectively improving the efficiency and accuracy of silicon nitride fiber filament cutting.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous silicon nitride fiber cutting device, characterized in that: It comprises a punching machine, a feeding conveyor belt and a discharging conveyor belt. Two blades are installed on the die position of the punching machine, and the two blades are arranged up and down. The feeding conveyor belt is located on one side of the punching machine, and the discharging conveyor belt is located on the other side of the punching machine. A first pressing roller and a second pressing roller arranged up and down are installed on the side of the feeding conveyor belt corresponding to the side close to the blades. The first pressing roller is connected to the second pressing roller in transmission connection, and one of the pressing rollers is connected to the output end of a power mechanism.

2. The continuous silicon nitride fiber cutting device according to claim 1, characterized in that: Anti-slip patterns are arranged on the outer surfaces of the first pressing roller and the second pressing roller.

3. The continuous silicon nitride fiber cutting device according to claim 1, characterized in that: The second pressing roller is located above the first pressing roller, a photoelectric sensor block is installed on one end of the first pressing roller, a counting photoelectric sensor is installed on the side of the punch press corresponding to the side where the photoelectric sensor block is installed, and the punch press, the photoelectric sensor block and the counting photoelectric sensor are respectively connected to a controller for communication.

4. The continuous silicon nitride fiber cutting device according to claim 1, characterized in that: It also includes a discharging workbench, and one end of the discharging conveyor belt is arranged on the discharging workbench.

5. The continuous silicon nitride fiber cutting device according to claim 4, characterized in that: The discharging workbench includes a frame, a lifting platform, a first screw and a second screw, one end of the first screw is fixed on the lifting platform, the other end of the first screw is fixedly connected to a first bevel gear, the second screw is rotatably connected to the frame, the second screw is fixedly connected to an end corresponding to the first screw that is close to the first screw, the cross-section of the first bevel gear and the cross-section of the second bevel gear are arranged perpendicular to each other, and the first bevel gear is meshed with the second bevel gear, and the discharging conveyor belt is arranged on the lifting platform.

6. The continuous silicon nitride fiber cutting device according to claim 5, characterized in that: A handle is fixedly connected to an end of the second screw rod corresponding to an end away from the second bevel gear.

7. The continuous silicon nitride fiber cutting device according to claim 5, characterized in that: At least two guide shafts are fixed on the lower end surface of the lifting platform, and through holes are respectively opened on the frame corresponding to the lower sides of the guide shafts.

8. The continuous silicon nitride fiber cutting device according to claim 5, characterized in that: At least three universal wheels are installed on the lower end surface of the frame.