A low-consistency cleaner for pulp production

By setting through holes and arc-shaped pipes inside the first and second pipelines of the low-concentration slag remover, and combining the third and fourth pipelines with connection heads to form an interlaced installation structure, the problems of easy blockage and difficulty in separation of fine impurities in the existing low-concentration slag remover are solved, and more efficient raw material processing and operation stability are achieved.

CN222700719UInactive Publication Date: 2025-04-01SUZHOU CHANGDA INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421437003.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Excessive low-concentration slag removers can easily lead to internal blockage when processing incoming materials or incorrectly treated, affecting normal operation and efficiency, and it is difficult to completely separate fine impurities.

Method used

A low-concentration slag remover is designed to form an interlaced installation structure by providing a plurality of through holes and arc-shaped pipes inside the first and second pipes, and combining a third pipe and a fourth pipe with a connecting head to prevent clogging and effectively separate fine impurities.

Benefits of technology

It effectively prevents blockage during raw material transportation, and can effectively separate fine impurities, improving the operating efficiency of the slag remover and the stability of normal operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a low-concentration slag remover for pulp production, comprising: two mounting frames, a first pipe is connected to the top between the two mounting frames, a rectangular connecting frame is connected to the surface of the first pipe, the second pipe is installed on the surface of the rectangular connecting frame, a third pipe and a fourth pipe are sequentially arranged between the two mounting frames from top to bottom, a plurality of through holes are respectively opened on the surface of the first pipe and the second pipe, a plurality of connectors are respectively installed on the third pipe, and a plurality of mounting heads are arranged on the surface of the fourth pipe. The utility model provides a low-concentration slag remover for pulp production, in which a plurality of arc pipes are arranged inside the first pipe and the second pipe with a plurality of through holes, and the third pipe and the fourth pipe with a plurality of connectors are used to prevent blockage when transporting raw materials, and also to separate some particularly fine impurities.
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Description

Technical Field

[0001] The utility model relates to the field of pulp production, in particular to a low-concentration slag remover used for pulp production. Background Art

[0002] Pulp is a fibrous material made from plant fibers through different processing methods.

[0003] During the current pulp production, a low-concentration cleaner is used to clean the residue in the paper.

[0004] However, the low-concentration cleaners currently used in pulp are all used by vertically splicing multiple cleaners. However, the vertical splicing method connects the individual inlets and outlets of multiple cleaners with pipes. If there are too many impurities in the incoming materials or they are improperly handled, this device may easily cause internal blockage, affecting its normal operation and efficiency. At the same time, it is difficult to completely and effectively separate some particularly fine impurities.

[0005] Therefore, it is necessary to provide a low-consistency cleaner for pulp production to solve the above technical problems. Utility Model Content

[0006] The utility model provides a low-concentration cleaner for pulp production, which solves the problem that the existing low-concentration cleaner may easily cause internal blockage due to excessive impurities in the incoming material or improper treatment, thus affecting its normal operation and efficiency, and it is difficult to completely and effectively separate some particularly fine impurities.

[0007] In order to solve the above technical problems, the utility model provides a low-consistency cleaner for pulp production, comprising:

[0008] Two mounting frames, a first pipe is connected to the top between the two mounting frames, and a rectangular connecting frame is connected to the surface of the first pipe;

[0009] A second pipeline, the second pipeline is installed on the surface of the rectangular connecting frame, and a third pipeline and a fourth pipeline are sequentially arranged between the two mounting frames from top to bottom;

[0010] A plurality of through holes, wherein the plurality of through holes are respectively opened on the surface of the first pipe and the second pipe;

[0011] A plurality of connectors are respectively installed on the third pipe, and a plurality of mounting heads are arranged on the surface of the fourth pipe.

[0012] Preferably, both ends of the first pipeline, the second pipeline, the third pipeline and the fourth pipeline are connected with flanges.

[0013] Preferably, the flange acts on the installation of the first pipeline, the second pipeline, the third pipeline and the fourth pipeline.

[0014] Preferably, arc-shaped pipes are installed inside the plurality of through holes.

[0015] Preferably, a plurality of the connecting heads and a plurality of the mounting heads act on the connection of the connecting pipes.

[0016] Preferably, a plurality of fixing seats are installed on the surface of the second pipe.

[0017] Preferably, the fixing seat acts on the splicing of the device.

[0018] Compared with the related art, the low-concentration cleaner for pulp production provided by the utility model has the following beneficial effects:

[0019] The utility model provides a low-concentration slag remover for pulp production. A plurality of arc-shaped pipes are arranged inside a first pipe and a second pipe with a plurality of through holes. The pipes are used in conjunction with a third pipe and a fourth pipe with a plurality of connectors to prevent blockage during raw material transportation and separate particularly fine impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic structural diagram of a preferred embodiment of a low-consistency cleaner for pulp production provided by the utility model;

[0021] Figure 2 for Figure 1 A schematic diagram of the structure inside the first pipeline and the second pipeline is shown.

[0022] Numbers in the figure: 1, mounting frame, 2, first pipeline, 3, rectangular connecting frame, 4, second pipeline, 5, third pipeline, 6, third pipeline, 7, connecting head, 8, mounting head, 9, through hole, 10, flange, 11, arc pipeline, 12, fixing seat. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0024] Please refer to Figure 1 and Figure 2 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of a low-consistency cleaner for pulp production provided by the utility model; Figure 2 for Figure 1 A low-consistency cleaner for pulp production comprises:

[0025] Two mounting frames 1, a first pipe 2 is connected to the top between the two mounting frames 1, and a rectangular connecting frame 3 is connected to the surface of the first pipe 2;

[0026] A second pipeline 4, the second pipeline 4 is installed on the surface of the rectangular connecting frame 3, and a third pipeline 5 and a fourth pipeline 6 are sequentially arranged between the two mounting frames 1 from top to bottom;

[0027] A plurality of through holes 9, wherein the plurality of through holes 9 are respectively opened on the surface of the first pipe 2 and the second pipe 4;

[0028] A plurality of connectors 7 are respectively installed on the third pipe 6 , and a plurality of mounting heads 8 are arranged on the surface of the fourth pipe 7 .

[0029] Both ends of the first pipeline 2 , the second pipeline 4 , the third pipeline 5 and the fourth pipeline 6 are connected with flanges 10 .

[0030] The first pipeline 2, the rectangular connecting frame 3 and the second pipeline 4 are installed in a superimposed manner, and the arc-shaped pipelines 11 inside the through holes 9 are installed in a staggered manner.

[0031] The flange 10 is used for installation of the first pipeline 2 , the second pipeline 4 , the third pipeline 5 and the fourth pipeline 5 .

[0032] Arc-shaped pipes 11 are installed inside the plurality of through holes 9 .

[0033] The plurality of connection heads 7 and the plurality of installation heads 8 are used to connect the connection pipes.

[0034] A plurality of fixing seats 12 are installed on the surface of the second pipe 4 .

[0035] The fixing seat 12 is used for the splicing of the device.

[0036] Slurry inlet: used for slurry to enter the remover, so that the slurry can enter the cylinder in a suitable way.

[0037] Cylinder: The main space that forms the vortex and provides a place for the separation of impurities and fibers.

[0038] Slag discharge port: Impurities are discharged from here to separate impurities from fibers.

[0039] Good pulp outlet: The separated fiber pulp flows out from here.

[0040] Conical part: helps to guide the discharge of impurities and the separation direction of fibers.

[0041] Pressure regulating device: can adjust the slurry pressure entering the cleaner to ensure separation effect and stable operation.

[0042] The slurry enters the cylinder of the cleaner from the tangential direction at a certain pressure and speed, forming a vortex in the cylinder. Due to the different specific gravities of impurities and fibers, the impurities are thrown to the cylinder wall under the action of centrifugal force, move downward along the cylinder wall, and finally discharged from the slag discharge port; while the fibers, due to their lighter specific gravity, move upward with the slurry in the center of the vortex and flow out from the good pulp outlet.

[0043] Some maintenance and care methods for low-concentration slag remover:

[0044] Regular cleaning: Clean the sediment and impurities inside the slag remover in time to prevent blockage.

[0045] Check the inlet and outlet slurry pipelines: ensure that the pipelines are unobstructed and free of damage, leakage, etc.

[0046] Check the seals: ensure that all sealing parts are in good condition to prevent leakage.

[0047] Monitor pressure: Pay attention to changes in inlet and outlet pressures, and promptly identify the causes if any abnormalities are detected.

[0048] Check the wear condition: Check the wear degree of the slag remover body and related parts regularly, and replace or repair them when necessary.

[0049] Keep the surrounding environment clean: prevent dust, debris, etc. from entering the slag remover and affecting its normal operation.

[0050] Operate in accordance with operating procedures: Correct operation can reduce the chance of equipment failure and damage.

[0051] Regular maintenance: including comprehensive inspection and maintenance of mechanical structure, control system, etc.

[0052] Lubricated parts: Regularly lubricate and maintain parts that require lubrication.

[0053] Train operators: Ensure operators are familiar with equipment performance and maintenance points.

[0054] The installation steps of low concentration cleaner are as follows:

[0055] Determine the installation location and size: According to the equipment requirements and actual site conditions, determine the installation location and size of the slag remover, and draw a basic diagram.

[0056] Installation foundation: According to the foundation drawing, carry out foundation construction at the installation site to ensure the stability and firmness of the foundation.

[0057] Assemble the slag remover: transport the various components of the slag remover to the installation site for assembly. Before assembly, carefully check whether the components are intact. If damaged, they need to be repaired before assembly.

[0058] Connecting pipelines: Use the union of the ball valve to connect the ball valve and the slag remover. When connecting, pay attention to wrapping the sealing tape around the threads of the inlet and outlet slurry pipes of the slag remover. The connection sequence is: first connect the double-union ball valve and the inlet and outlet slurry branch pipes. When connecting, pay attention to wrapping the sealing tape around the inlet and outlet slurry branch pipes and installing the sealing gasket at the union (slipknot) of the ball valve; then connect the ball valve and the slag remover.

[0059] Debugging and running: After completing all installations, conduct a comprehensive system inspection and debugging to ensure that the system operates normally.

[0060] The disassembly steps of the low-concentration cleaner are roughly the opposite of the installation steps. The specific steps are as follows:

[0061] Shut down the equipment: Before disassembling the cleaner, you need to shut down the equipment and cut off the power supply.

[0062] Dismantle the pipe connection: Dismantle the connection between the remover and the inlet and outlet slurry pipes in the reverse order of installation.

[0063] Removing the cleaner body: Use appropriate tools to remove the cleaner body from the installation location.

[0064] Cleaning and maintenance: After disassembly, clean and maintain the slag remover, check whether all parts are intact, and repair or replace any damage if necessary.

[0065] When installing and disassembling the low-concentration cleaner, the following points should be noted:

[0066] Safe operation: During installation and disassembly, pay attention to safety to avoid accidents.

[0067] Operate according to the instructions: Strictly follow the instructions of the equipment to ensure the correct installation and disassembly.

[0068] Pay attention to protecting the equipment: During installation and removal, pay attention to protecting the equipment to avoid damage.

[0069] Compared with the related art, the low-concentration cleaner for pulp production provided by the utility model has the following beneficial effects:

[0070] The utility model provides a low-concentration slag remover for pulp production. A plurality of arc-shaped pipes 11 are arranged inside a first pipe 2 and a second pipe 3 with a plurality of through holes 9. The arc-shaped pipes 11 are used together with a third pipe 5 and a fourth pipe 6 with a plurality of connectors 7 to prevent blockage during the transportation of raw materials and to separate some particularly fine impurities.

[0071] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A low-consistency cleaner for pulp production, characterized in that: include: Two mounting frames, a first pipe is connected to the top between the two mounting frames, and a rectangular connecting frame is connected to the surface of the first pipe; A second pipeline, the second pipeline is installed on the surface of the rectangular connecting frame, and a third pipeline and a fourth pipeline are sequentially arranged between the two mounting frames from top to bottom; A plurality of through holes, wherein the plurality of through holes are respectively opened on the surface of the first pipe and the second pipe; A plurality of connectors are respectively installed on the third pipe, and a plurality of mounting heads are arranged on the surface of the fourth pipe.

2. The low-consistency cleaner for pulp production according to claim 1, characterized in that: Both ends of the first pipeline, the second pipeline, the third pipeline and the fourth pipeline are connected with flanges.

3. The low-consistency cleaner for pulp production according to claim 2, characterized in that: The flange plate is used for installation of the first pipeline, the second pipeline, the third pipeline and the fourth pipeline.

4. The low-consistency cleaner for pulp production according to claim 1, characterized in that: Arc-shaped pipes are installed inside the plurality of through holes.

5. The low-consistency cleaner for pulp production according to claim 1, characterized in that: The plurality of connection heads and the plurality of installation heads act to connect the connection pipes.

6. The low-consistency cleaner for pulp production according to claim 1, characterized in that: A plurality of fixing seats are installed on the surface of the second pipe.

7. The low-consistency cleaner for pulp production according to claim 6, characterized in that: The fixing seat acts on the splicing of the device.