A low-power automotive LED headlight with a quick-plug structure

Through the quick plug structure design and integrated cooling headlight shell, the problems of cumbersome installation, unstable electrical connections and poor heat dissipation efficiency of automotive LED headlights are solved, and the effects of rapid installation, stable connection and efficient heat dissipation are achieved.

CN222703131UActive Publication Date: 2025-04-01ZHUHAI LIFAN TECH CO LTD
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Patent Information

Application Number
CN202421273152.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-04-01
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Car LED headlights are cumbersome to install, unstable electrical connections and poor heat dissipation efficiency.

Method used

It adopts a quick plug structure design, including an insulated quick plug-in, an integrated cooling headlight case and an LED headlight assembly. The fast plug-in part and the built-in slot of the pin ensure a stable fixed position of the power-on pin, and the integrated cooling headlight case improves heat conduction efficiency.

Benefits of technology

It realizes the rapid and simple installation of LED headlights, ensures the stability and long-term reliability of electrical connections, and improves heat dissipation efficiency and extends the service life of LEDs and the entire lamps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a low-power automobile LED headlamp with a quick-plug structure, comprising an insulating quick-plug, an integrated heat dissipation headlamp housing and an LED headlamp assembly, wherein the integrated heat dissipation headlamp housing is sleeved outside the LED headlamp assembly, and the tail of the integrated heat dissipation headlamp housing is sealed with the insulating quick-plug, wherein the insulating quick-plug is provided with a seal portion and a quick-plug portion, the seal portion is adapted to the tail of the integrated heat dissipation headlamp housing, and the two end surfaces of the quick-plug portion are centrally symmetrically provided with a quick-plug structure, the quick-plug structure is composed of an insertion guide bevel block and a narrow extraction guide bevel block and a wide extraction guide bevel block respectively provided on both sides of the insertion guide bevel block, and two pin channels are provided in the quick-plug portion, and two energized pins at the tail end of the LED headlamp assembly are respectively led out from the pin channels. The utility model relates to the technical field of LED headlamps.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED headlights, in particular to a low-power automobile LED headlight with a quick-plug structure. Background Art

[0002] With the rapid development of the automobile industry, technological innovation in vehicle lighting systems has become one of the key factors in improving driving safety and energy efficiency. Especially in the field of headlamp design, LED (light-emitting diode) has gradually replaced traditional halogen lamps and xenon lamps with its significant advantages such as high efficiency, energy saving and long life, and has become the mainstream choice for modern automobile headlights. However, the design and installation of LED headlights face new challenges, especially in terms of convenience, heat dissipation efficiency and ease of maintenance.

[0003] The traditional LED headlight assembly process often requires complex cable connections and fixing structures, which is not only cumbersome to install, but may also lead to unstable electrical connections due to improper assembly, affecting the performance of the lamp. In addition, if the heat generated by the LED during operation cannot be effectively dissipated, its service life will be greatly shortened. Therefore, the market urgently needs an LED headlight solution with a simple structure, easy installation and efficient heat dissipation capabilities. Utility Model Content

[0004] In view of the above-mentioned defects of the prior art, the utility model provides a low-power automobile LED headlamp with a quick-plug structure, aiming to solve the problems of cumbersome installation, unstable electrical connection and poor heat dissipation efficiency of automobile LED headlamp.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a low-power automobile LED headlamp with a quick-plug structure, comprising an insulating quick-plug, an integrated heat dissipation headlamp housing and an LED headlamp assembly, wherein the integrated heat dissipation headlamp housing is sleeved outside the LED headlamp assembly, and the tail of the integrated heat dissipation headlamp housing is glue-sealed with the insulating quick-plug, wherein the insulating quick-plug is provided with a glue-sealing part and a quick-plug part, the glue-sealing part is adapted to the tail of the integrated heat dissipation headlamp housing, and the two end surfaces of the quick-plug part are centrally symmetrically provided with quick-plug structures, the quick-plug structure is composed of an insertion guide bevel block and a narrow extraction guide bevel block and a wide extraction guide bevel block respectively provided on both sides of the insertion guide bevel block, and two pin channels are provided in the quick-plug part, and two energized pins at the tail end of the LED headlamp assembly are respectively led out from the pin channels.

[0006] Based on the above, the beneficial effects of a low-power automotive LED headlight with a quick-plug structure are to solve the problems of cumbersome installation, unstable electrical connection and poor heat dissipation efficiency of automotive LED headlights; mainly reflected in:

[0007] 1. The utility model makes the installation process of LED headlights faster and easier through the quick-plug structure design, reduces assembly time and labor costs, and improves the convenience of maintenance and replacement;

[0008] 2. The utility model ensures the stable positioning and good contact of the energized pins through the quick-insertion part and the pin built-in groove, reduces the electrical connection failure caused by vibration or improper assembly, and improves the long-term reliability of the lamp;

[0009] 3. The utility model improves the heat conduction efficiency through the integrated heat dissipation headlamp housing, ensuring that the heat of the LED light source can be quickly dissipated under high-power operation, thereby extending the service life of the LED and the entire lamp.

[0010] Furthermore, the narrow extraction guide bevel block and the wide extraction guide bevel block are both inclined structures rising from the inside to the outside facing the outside of the quick-plug part, and the insertion guide bevel block is an inclined structure rising from the outside to the inside facing the outside of the quick-plug part. A built-in groove for power-on pins is provided between the narrow extraction guide bevel block and the insertion guide bevel block, and the two power-on pins are respectively bent and embedded in the built-in grooves for power-on pins symmetrically at the two end surfaces of the quick-plug part for positioning.

[0011] Based on the above, the beneficial effect of the built-in groove of the power pin is to achieve the stable embedding and directional positioning of the pin, and enhance the stability of the electrical connection and the convenience of plugging and unplugging.

[0012] Furthermore, the integrated heat dissipation headlamp housing is composed of an external threaded portion of the end head, a positioning and mounting portion, and a connector connected between the external threaded portion of the end head and the positioning and mounting portion. A plurality of heat dissipation ribs are arranged on the outer surface of the positioning and mounting portion. The LED headlamp assembly is composed of a low-power LED lamp element, a circuit board element, and the power-on pins in sequence from beginning to end. The low-power LED lamp element is confined within the external threaded portion of the end head, and the LED lamps on both sides of the low-power LED lamp element are exposed on both sides of the connector. The circuit board element is confined within the positioning and mounting portion, and the positioning and mounting portion is glue-sealed and connected to the insulating quick-plug.

[0013] Based on the above, the beneficial effect of the external threaded portion of the end is that it ensures the firm connection of the convex mirror housing through a standardized threaded interface, simplifying the installation process of the front optical component; the beneficial effect of the positioning installation portion is that it provides a precise installation position for the circuit board components, ensuring the orderly arrangement and efficient operation of the electronic components; the beneficial effect of the connector is that it serves as a structural bridge that connects the upper and lower parts, ensuring a firm connection between the various components of the headlight, and at the same time is conducive to the construction of the heat dissipation channel; the beneficial effect of the heat dissipation ribs is that it achieves better heat dissipation through a larger area in contact with the air; the beneficial effect of the low-power LED lamp component is that it provides a high-intensity light source, combined with precise optical design, to enhance night driving vision and safety; the beneficial effect of the circuit board component is that it integrates control and drive circuits, optimizes energy management, ensures stable LED output, and improves the overall lamp efficiency; the beneficial effect of the power pin is that it directly connects to the power supply, and the design is convenient for quick plug-in operation, which enhances the reliable connection between the lamp and the vehicle electrical system.

[0014] Furthermore, the outer side of the external threaded portion of the end head is fixedly connected to a convex mirror housing via threads, and a focusing convex mirror is arranged inside the convex mirror housing.

[0015] Based on the above, the beneficial effect of the convex mirror housing is to protect the internal optical components, and at the same time, through the tight fit between its internal threads and the external threads of the end, the sealing and durability of the lamp are enhanced; the beneficial effect of the focusing convex mirror is to concentrate light, enhance the penetration and irradiation distance of the light beam, and improve the quality of road lighting and the driver's visual experience.

[0016] In order to more clearly illustrate the above features of the present invention and the objectives to be achieved, the present invention is further described below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 : It is a front schematic diagram of the utility model;

[0018] Figure 2 : It is a side schematic diagram of the utility model;

[0019] Figure 3 : It is a schematic diagram of the end face of the quick-insertion part of the utility model;

[0020] Figure 4 : It is an exploded view of the utility model.

[0021] Explanation of the accompanying numbers: 1-insulating quick-plug, 11-sealing part, 12-quick-plug part, 121-quick-plug structure, 1211-insertion guide bevel, 1212-narrow extraction guide bevel, 1213-wide guide extraction bevel, 1214-built-in groove for power-on pin, 122-pin channel, 2-integrated heat dissipation headlamp housing, 21-external threaded part of the end, 22-positioning and mounting part, 221-heat dissipation rib, 23-connector, 3-LED headlamp assembly, 31-power-on pin, 32-low-power LED lamp component, 33-circuit board component, 4-convex mirror housing, 41-focusing convex mirror. DETAILED DESCRIPTION

[0022] like Figure 1-Figure 4 As shown, a low-power automobile LED headlamp with a quick-plug structure comprises an insulating quick-plug 1, an integrated heat dissipation headlamp housing 2 and an LED headlamp assembly 3, wherein the integrated heat dissipation headlamp housing 2 is sleeved outside the LED headlamp assembly 3, and the tail of the integrated heat dissipation headlamp housing 2 is sealed with the insulating quick-plug 1, wherein the insulating quick-plug 1 is provided with a sealing portion 11 and a quick-plug portion 12, wherein the sealing portion 11 is adapted to the tail of the integrated heat dissipation headlamp housing 2, and quick-plug structures 121 are centrally symmetrically provided on both end surfaces of the quick-plug portion 12, wherein the quick-plug structure 121 comprises an insertion guide bevel 1211 and a narrow extraction guide bevel 1212 and a wide extraction guide bevel 1213 respectively provided on both sides of the insertion guide bevel 1211, and two pin channels 122 are provided in the quick-plug portion 12, and two power-on pins 31 at the tail end of the LED headlamp assembly 3 are respectively led out from the pin channels 122.

[0023] The narrow extraction guide bevel 1212 and the wide extraction guide bevel 1213 are both inclined structures rising from the inside to the outside facing the outside of the quick-insertion part 12, and the insertion guide bevel 1211 is an inclined structure rising from the outside to the inside facing the outside of the quick-insertion part 12. A power-on pin built-in groove 1214 is provided between the narrow extraction guide bevel 1212 and the insertion guide bevel 1211, and the two power-on pins 31 are respectively bent and embedded in the power-on pin built-in groove 1214 which is symmetrical with the center of the two end surfaces of the quick-insertion part 12 for positioning.

[0024] The integrated heat dissipation headlamp housing 2 is composed of an end external threaded portion 21, a positioning and mounting portion 22, and a connector 23 connected between the end external threaded portion 21 and the positioning and mounting portion 22. A plurality of heat dissipation ribs 221 are arranged on the outer surface of the positioning and mounting portion 22. The LED headlamp assembly 3 is composed of a low-power LED lamp element 32, a circuit board element 33, and the power-on pin 31 in sequence from beginning to end. The low-power LED lamp element 32 is confined in the end external threaded portion 21, and the LED lamps on both sides of the low-power LED lamp element 32 are exposed on both sides of the connector 23. The circuit board element 33 is confined in the positioning and mounting portion 22, and the positioning and mounting portion 22 is glue-sealed and connected to the insulating quick-plug 1.

[0025] The outer side of the end external thread portion 21 is fixedly connected to a convex mirror housing 4 via threads, and a focusing convex mirror 41 is arranged inside the convex mirror housing 4 .

[0026] In summary, the specific implementation of the present invention is as follows: first, the LED headlamp assembly 3 extends from the external threaded portion 21 of the end into the integrated heat dissipation headlamp housing 2 to ensure that all components are correctly aligned, wherein the low-power LED lamp element 32 of the LED headlamp assembly 3 is limitedly fixed in the external threaded portion 21 of the end, and the circuit board element 33 of the LED headlamp assembly 3 is fixed in the fixed structure composed of the positioning and mounting portion 22 and the glue sealing portion 11 of the insulating quick plug-in 1, and the power pin 31 connected to the tail of the circuit board element 33 is fixed by the quick plug-in 1. The pin channel 122 of the plug part 12 is bent back and embedded in the built-in groove 1214 of the quick-insertion part, and contacts with the energized component of the automobile headlight interface during installation to complete the electrical connection; after the installation, the sealing portion 11 of the insulating quick-insertion part 1 is bonded and sealed with the rear end of the heat dissipating headlight housing 2 to complete the assembly of the quick-insertion structure; and the convex mirror housing (4) is screwed to the external threaded portion (21) of the end to ensure that the focusing convex mirror (41) is correctly positioned in the convex mirror housing (4) to aggregate the low-power LED lamp element (32), thereby completing the assembly of the entire headlight;

[0027] When in use, after the LED headlamp is connected to the power supply, the current reaches the circuit board component 33 through the two power-on pins 31 passing through the quick-plug structure pin channel 122, driving the low-power LED lamp element 32 to emit light. The heat generated during the operation is quickly dissipated through the heat dissipation ribs 221 of the integrated heat dissipation headlamp housing 2. The heat dissipation ribs 221 are made of aluminum alloy material, which maintains the LED light source at a suitable working temperature and ensures the efficient and stable operation of the lamp. At the same time, the focusing convex mirror 41 optimizes the light distribution, enhances the road lighting effect, and improves driving safety.

[0028] The above description is only the optimal solution embodiment of the present invention and is not intended to limit the present invention. Various modifications or substitutions made to the present invention by those skilled in the art without departing from the essence and protection scope of the present invention should also be within the protection scope of the present invention.

Claims

1. A low-power automotive LED headlight with a quick-plug structure, characterized in that: The invention comprises an insulating quick-insert component (1), an integrated heat dissipation headlamp housing (2) and an LED headlamp assembly (3), wherein the integrated heat dissipation headlamp housing (2) is mounted outside the LED headlamp assembly (3), and the tail of the integrated heat dissipation headlamp housing (2) is sealed with the insulating quick-insert component (1), wherein the insulating quick-insert component (1) is provided with a sealing portion (11) and a quick-insertion portion (12), wherein the sealing portion (11) is adapted to the tail of the integrated heat dissipation headlamp housing (2), and the quick-insertion portion (12) is provided to the insulating quick-insertion component (1). 2) are provided with quick-insertion structures (121) symmetrically at both end surfaces thereof, the quick-insertion structure (121) comprising an insertion guide bevel (1211) and a narrow extraction guide bevel (1212) and a wide extraction guide bevel (1213) respectively provided on both sides of the insertion guide bevel (1211), the quick-insertion portion (12) being provided with two pin channels (122), and two power-carrying pins (31) at the rear end of the LED headlight assembly (3) being respectively led out from the pin channels (122).

2. The low-power automotive LED headlamp with a quick-plug structure according to claim 1, characterized in that: The narrow extraction guide bevel block (1212) and the wide extraction guide bevel block (1213) are both inclined surface structures rising from the inside to the outside facing the outside of the quick-insertion part (12); the insertion guide bevel block (1211) is an inclined surface structure rising from the outside to the inside facing the outside of the quick-insertion part (12); a power pin built-in groove (1214) is provided between the narrow extraction guide bevel block (1212) and the insertion guide bevel block (1211); the two power pins (31) are respectively bent and embedded in the power pin built-in groove (1214) symmetrically located at the two end surfaces of the quick-insertion part (12) for positioning.

3. The low-power automobile LED headlamp with a quick-plug structure according to claim 1, characterized in that: The integrated heat dissipation headlamp housing (2) is composed of an end external threaded portion (21), a positioning and mounting portion (22), and a connecting piece (23) connected between the end external threaded portion (21) and the positioning and mounting portion (22); a plurality of heat dissipation ribs (221) are arranged on the outer surface of the positioning and mounting portion (22); the LED headlamp assembly (3) is composed of a low-power LED lamp element (32), a circuit board element (33), and the power-on pin (31) in sequence from beginning to end; the low-power LED lamp element (32) is confined within the end external threaded portion (21), and the LED lamps on both sides of the low-power LED lamp element (32) are exposed on both sides of the connecting piece (23); the circuit board element (33) is confined within the positioning and mounting portion (22), and the positioning and mounting portion (22) is glue-sealed and connected to the insulating quick-fitting component (1).

4. The low-power automotive LED headlamp with a quick-plug structure according to claim 3, characterized in that: The outer side of the end external threaded portion (21) is fixedly connected to a convex mirror housing (4) via threads, and a focusing convex mirror (41) is arranged inside the convex mirror housing (4).