Inspection light box fixture

By designing a test light box fixture including a variable light source lamp group and a rotating transparent carrier plate, the problem of the existing technology being unable to effectively inspect the appearance of the IR hole area is solved, and multi-angle continuous irradiation is achieved, and detection accuracy and product quality are improved.

CN222704495UActive Publication Date: 2025-04-01HENAN QUXIAN PHOTOELECTRIC TECH CO LTD +1

Patent Information

Application Number
CN202420855428.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-04-01
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing inspection tooling cannot effectively conduct appearance inspections in the IR hole area, resulting in the possibility of poor products entering the market.

Method used

A test light box fixture is designed, including the light box body, a transparent carrier plate, a rotating shaft and a variable light source lamp group. The transparent carrier plate can rotate, and the illumination range of the variable light source lamp group covers the transparent carrier plate, thereby achieving continuous illumination at multiple angles.

Benefits of technology

Through multi-angle irradiation, the poor appearance of the IR hole area can be effectively identified, the detection accuracy can be improved, and the outflow of bad products can be reduced.

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Abstract

The present application relates to the technical field of inspection tools, and discloses an inspection light box jig, which includes: a light box body, which is constructed as a box structure, and the light box body includes a bottom wall and side walls surrounding the bottom wall; two oppositely arranged first walls and two oppositely arranged second walls are connected end to end to enclose and form side walls; an opening is formed on the top of the light box body; a transparent carrier is arranged in the opening, and the transparent carrier is suitable for carrying the object to be tested; a rotating shaft is connected between the transparent carrier and the first wall to allow the transparent carrier to rotate relative to the light box body; a variable light source lamp group is arranged on at least one of the second walls, and the illumination range of the variable light source lamp group at least partially covers the transparent carrier. The inspection light box jig provided by the present application can continuously illuminate the object to be tested from multiple angles when performing appearance inspection, so as to facilitate the identification of appearance defects such as edge light transmission, pinhole light leakage, sawtooth, and tooth missing.
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Description

Technical Field

[0001] The present application relates to the technical field of inspection tools, and in particular to an inspection light box fixture. Background Art

[0002] After the glass is produced, it needs to be inspected for appearance, especially for glass products with IR holes. It is necessary to identify the poor appearance of the IR hole area to identify appearance defects such as edge light transmission, pinhole light leakage, serrations, and tooth defects.

[0003] A Chinese patent with publication number CN209102645U discloses a tool for inspecting the appearance of tempered coated glass, comprising: a base for placing the tempered coated glass to be inspected, a fixed block for controlling the angle of glass appearance inspection is provided on one side of the upper end surface of the base, a light source support device is provided on the other side of the upper end surface of the base, silicone strip devices are provided on both sides of the light source support device to prevent friction between the glass and the light source support device, and a light source for ensuring the appearance inspection environment is provided on the upper end of the light source support device.

[0004] However, existing inspection tools and inspection methods are unable to perform appearance inspections on the IR hole area, which can easily lead to defective products entering the market. Utility Model Content

[0005] In view of this, the present application provides an inspection light box fixture to solve the problem of insufficient means for appearance inspection of glass products with IR holes.

[0006] The present application provides a light box inspection fixture, including:

[0007] The light box body is constructed as a box structure, and the light box body includes a bottom wall and a side wall surrounding the bottom wall; two oppositely arranged first wall surfaces and two oppositely arranged second wall surfaces are connected end to end to enclose and form the side wall; the top of the light box body forms an opening;

[0008] A transparent carrier plate is arranged at the opening, and the transparent carrier plate is suitable for carrying the object to be measured;

[0009] A rotating shaft connected between the transparent carrier and the first wall surface so that the transparent carrier rotates relative to the light box body;

[0010] The variable light source lamp group is arranged on at least one of the second wall surfaces, and the illumination range of the variable light source lamp group at least partially covers the transparent carrier plate.

[0011] In some embodiments, the maximum projection area of ​​the transparent carrier toward the bottom wall is less than or equal to the maximum projection area of ​​the opening toward the bottom wall.

[0012] In some embodiments, the light source colors of the variable light source lamp group include at least: white light, yellow light and green light.

[0013] In some embodiments, the illuminance of the variable light source lamp group ranges from 1200 Lux to 50000 Lux.

[0014] In some embodiments, the axis of the rotating shaft is parallel to the plane where the transparent carrier plate is located; the two first walls arranged opposite to each other are both rotatably connected with the rotating shaft, and the rotating shafts on both sides are coaxially arranged;

[0015] The rotation axis of the transparent carrier is perpendicular to the first wall surface and parallel to the second wall surface.

[0016] In some embodiments, the range of the rotation angle of the transparent carrier relative to the horizontal plane is A, wherein A satisfies 30°≤A≤60°.

[0017] In some embodiments, the inspection light box fixture further includes:

[0018] The arc-shaped guide rail is arranged inside the light box body, and the rotation axis of the arc-shaped guide rail is parallel to the rotation axis of the rotating shaft;

[0019] The follow-up lamp group is arranged on the side of the arc-shaped guide rail facing the opening.

[0020] In some embodiments, the inspection light box fixture further includes: a driving wheel, which abuts against a side of the arc-shaped guide rail facing away from the opening portion, and the driving wheel rotates to drive the arc-shaped guide rail to swing around the axis.

[0021] In some embodiments, the inspection light box fixture further includes: a power unit, which drives the driving wheel to rotate via a transmission shaft.

[0022] In some embodiments, the light source colors of the follow-up light group include at least: white light, yellow light and green light; and the illuminance of the follow-up light group ranges from 1200 Lux to 50000 Lux.

[0023] Through the above technical solution, the button waterproof structure provided by the present application has the following beneficial effects:

[0024] 1. The inspection light box fixture provided in the embodiment of the present application forms an opening at the top of the light box body, and a transparent carrier is arranged in the opening so that the transparent carrier is rotated relative to the light box body. By arranging a variable light source lamp group on at least one of the second wall surfaces, the illumination range of the variable light source lamp group at least partially covers the transparent carrier. Therefore, when performing appearance inspection, the object to be tested can be continuously illuminated at multiple angles, which facilitates the identification of appearance defects such as edge light transmission, pinhole light leakage, sawtooth, and tooth defects. In particular, for glass products with IR holes, multi-angle illumination can be used to identify poor appearance in the IR hole area, thereby improving detection accuracy and reducing the outflow of defective products.

[0025] 2. By making the maximum projection area of ​​the transparent carrier toward the bottom wall smaller than or equal to the maximum projection area of ​​the opening toward the bottom wall, the transparent carrier will not be interfered by the side wall of the light box body when it rotates relative to the opening, thereby ensuring the free rotation of the transparent carrier and reducing the gap between the transparent carrier and the opening to reduce the entry of dust and other dirt.

[0026] 3. By setting the variable light source group to have adjustable illumination, different light source colors and illumination can be adjusted according to customer requirements to meet inspection conditions. It is suitable for IR process inspection of cover products and printing edge leakage, needle leakage, tooth missing and other defective items to achieve effective identification. In specific production processes, it can be used for first piece inspection, process inspection, and finished product IR inspection.

[0027] 4. By arranging an arc guide rail inside the light box body and arranging a follow-up light group on the side of the arc guide rail facing the opening, multi-angle illumination of the object to be measured on the transparent carrier can be achieved during the movement of the arc guide rail. By increasing the illumination inside the light box body, omission of the detection position can be avoided and the detection accuracy can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 A perspective schematic diagram of the inspection light box fixture for this application;

[0030] Figure 2 A perspective schematic diagram of an inspection light box fixture with a partial rotating component of the present application;

[0031] Figure 3 A cross-sectional view of the left side view of the inspection light box fixture for this application;

[0032] Figure 4 This is a top view of the inspection light box fixture for this application.

[0033] Description of reference numerals:

[0034] 1. Light box body; 11. First wall; 12. Second wall; 13. Bottom wall; 14. Opening; 2. Rotation axis; 3. Transparent carrier plate; 4. Variable light source lamp group; 5. Arc guide rail; 51. Follow-up lamp group; 6. Driving wheel; 7. Power unit; 8. Transmission shaft. DETAILED DESCRIPTION

[0035] The following is a further detailed description of the implementation methods of the present application in conjunction with the accompanying drawings and examples. The detailed descriptions of the following examples and the accompanying drawings are used to exemplarily illustrate the principles of the present application, but cannot be used to limit the scope of the present application. The present application can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

[0036] The present application provides these embodiments to make the present application thorough and complete, and to fully express the scope of the present application to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.

[0037] It should be noted that, in the description of this application, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0038] In addition, the words "first", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.

[0039] It should also be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0040] All terms used in this application have the same meaning as those understood by those of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.

[0041] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0042] Combine the following Figures 1 to 4 , describing an embodiment of the present application.

[0043] According to an embodiment of the present application, a light box inspection jig is provided, comprising:

[0044] The light box body 1 is constructed as a box structure, and includes a bottom wall 13 and a side wall surrounding the bottom wall 13; two oppositely disposed first walls 11 and two oppositely disposed second walls 12 are connected end to end to enclose and form the side wall; an opening 14 is formed at the top of the light box body 1;

[0045] A transparent carrier plate 3 is disposed in the opening portion 14, and the transparent carrier plate 3 is suitable for carrying the object to be measured;

[0046] The rotating shaft 2 is connected between the transparent carrier 3 and the first wall 11 so that the transparent carrier 3 can rotate relative to the light box body 1;

[0047] The variable light source lamp set 4 is disposed on at least one of the second wall surfaces 12 , and the illumination range of the variable light source lamp set 4 at least partially covers the transparent carrier plate 3 .

[0048] In this embodiment, by providing side walls around the bottom wall 13 of the light box body 1 , the light box body 1 is configured as a groove-shaped box structure, so as to form a receiving cavity inside the light box body 1 .

[0049] Specifically, the side wall can be formed by connecting a plurality of walls end to end. In this embodiment, the side wall is formed by connecting two oppositely disposed first walls 11 and two oppositely disposed second walls 12 end to end. As a variation, the side wall can also be formed by connecting three, five, six or even more walls end to end.

[0050] The wall surface constituting the side wall can be in a planar form or in a curved form.

[0051] An opening 14 is formed at the top of the light box body 1. A transparent carrier 3 is arranged at the opening 14 and is allowed to rotate relative to the light box body 1. Thus, after the object to be measured is placed on the transparent carrier 3, the object to be measured can rotate along with the transparent carrier 3.

[0052] Since the transparent carrier 3 is made of transparent material, when the object to be measured rotates with the transparent carrier 3, the light irradiated by the variable light source lamp group 4 can pass through the transparent carrier 3 to irradiate the object to be measured, ensuring that the light can cover the object to be measured.

[0053] The transparent carrier 3 is rotatably connected to the first wall 11 via a rotating shaft 2, and the variable light source lamp group 4 is arranged on at least one of the second walls 12, so that when the transparent carrier 3 rotates, the variable light source lamp group 4 can gradually change the irradiation angle of the transparent carrier 3, thereby facilitating the inspection of poor appearance.

[0054] The inspection light box fixture provided in the embodiment of the present application forms an opening 14 on the top of the light box body 1, and sets a transparent carrier 3 in the opening 14 so that the transparent carrier 3 can rotate relative to the light box body 1. By setting a variable light source lamp group 4 on at least one of the second wall surfaces 12, the illumination range of the variable light source lamp group 4 at least partially covers the transparent carrier 3. Therefore, when performing appearance inspection, the object under test can be continuously illuminated at multiple angles, which facilitates the identification of appearance defects such as edge light transmission, pinhole light leakage, serrations, and tooth defects. In particular, for glass products with IR holes, multi-angle illumination can be used to identify poor appearance in the IR hole area, thereby improving detection accuracy and reducing the outflow of defective products.

[0055] In some embodiments, in combination Figure 1 As shown, the maximum projection area of ​​the transparent carrier 3 toward the bottom wall 13 is smaller than or equal to the maximum projection area of ​​the opening 14 toward the bottom wall 13 .

[0056] By making the maximum projection area of ​​the transparent carrier 3 toward the bottom wall 13 less than or equal to the maximum projection area of ​​the opening 14 toward the bottom wall 13, the transparent carrier 3 will not be interfered by the side wall of the light box body 1 when it rotates relative to the opening 14, thereby ensuring the free rotation of the transparent carrier 3 and reducing the gap between the transparent carrier 3 and the opening 14 to reduce the entry of dust and other dirt.

[0057] In some embodiments, the light source colors of the variable light source lamp set 4 at least include: white light, yellow light and green light.

[0058] Specifically, the illumination conditions of different bands can be adjusted by adjusting the switch to meet actual illumination needs.

[0059] In some embodiments, there are multiple variable light source lamp groups 4, so as to illuminate from multiple positions and multiple angles to meet the detection requirements.

[0060] In some embodiments, the illuminance of the variable light source lamp group 4 ranges from 1200 Lux to 50000 Lux.

[0061] By setting the variable light source lamp group 4 to have adjustable illumination, different light source colors and illumination can be adjusted according to customer requirements to meet inspection conditions. It is suitable for IR process inspection of cover products and printing edge leakage, needle leakage, tooth missing and other defective items to achieve effective identification. In specific production processes, it can be used for first piece inspection, process inspection, and finished product IR inspection.

[0062] In some embodiments, in combination Figure 1 As shown, the axis of the rotating shaft 2 is parallel to the plane where the transparent carrier 3 is located; the two first walls 11 arranged opposite to each other are both rotatably connected with the rotating shaft 2, and the rotating shafts 2 on both sides are coaxially arranged;

[0063] The rotation axis of the transparent carrier plate 3 is perpendicular to the first wall surface 11 and parallel to the second wall surface 12 .

[0064] In some embodiments, the range of the rotation angle of the transparent carrier 3 relative to the horizontal plane is A, wherein A satisfies 30°≤A≤60°.

[0065] In some embodiments, in combination Figure 2 As shown, the inspection light box fixture also includes:

[0066] The arc guide rail 5 is arranged inside the light box body 1, and the rotation axis of the arc guide rail 5 is parallel to the rotation axis of the rotating shaft 2;

[0067] The follow-up lamp assembly 51 is disposed on a side of the arc-shaped guide rail 5 facing the opening 14 .

[0068] By arranging an arc guide rail 5 inside the light box body 1 and arranging a follow-up light group 51 on the side of the arc guide rail 5 facing the opening 14, multi-angle illumination of the object to be measured on the transparent carrier plate 3 can be achieved during the movement of the arc guide rail 5. By increasing the illumination inside the light box body 1, omission of the detection position can be avoided and the detection accuracy can be improved.

[0069] In some embodiments, the follow-up light group 51 corresponds to the IR hole position of the object to be detected, so that the IR hole position can be focused on.

[0070] As a variation, the arc-shaped guide rail 5 can perform translational movement in a direction parallel to the rotation axis to accommodate IR holes at different positions.

[0071] It should be noted that the arrangement position of the arc guide rail 5 will not interfere with the rotation of the transparent carrier plate 3 .

[0072] In some embodiments, in combination Figure 2 As shown, the inspection light box fixture further includes: a driving wheel 6, which abuts against a side of the arc-shaped guide rail 5 facing away from the opening portion 14, and the driving wheel 6 rotates to drive the arc-shaped guide rail 5 to swing around the axis.

[0073] The arc guide rail 5 is driven by a driving wheel 6. Specifically, the driving wheel 6 may be a gear. A rack is provided on the side of the arc guide rail 5 facing away from the opening 14. The movement of the arc guide rail 5 can be achieved through the meshing of the gear and the rack.

[0074] In some embodiments, in combination Figure 2 As shown, the inspection light box fixture also includes: a power unit 7, which drives the driving wheel 6 to rotate via the transmission shaft 8.

[0075] The power unit 7 may specifically be a motor.

[0076] In some embodiments, the light source colors of the follow-up light group 51 include at least: white light, yellow light and green light; and the illuminance of the follow-up light group 51 ranges from 1200 Lux to 50000 Lux.

[0077] By setting the variable light source lamp group 4 to have adjustable illumination, different light source colors and illumination can be adjusted according to customer requirements to meet inspection conditions. It is suitable for IR process inspection of cover products and printing edge leakage, needle leakage, tooth missing and other defective items to achieve effective identification. In specific production processes, it can be used for first piece inspection, process inspection, and finished product IR inspection.

[0078] So far, various embodiments of the present application have been described in detail. In order to avoid obscuring the concept of the present application, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed herein.

[0079] Although some specific embodiments of the present application have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present application. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.

Claims

1. A fixture for inspecting a light box, characterized in that: include: The light box body (1) is constructed as a box structure, the light box body (1) comprising a bottom wall (13) and a side wall surrounding the bottom wall (13); two first wall surfaces (11) arranged opposite to each other and two second wall surfaces (12) arranged opposite to each other are connected end to end to enclose the side wall; an opening (14) is formed at the top of the light box body (1); A transparent carrier plate (3) is arranged at the opening portion (14), and the transparent carrier plate (3) is suitable for carrying the object to be measured; A rotating shaft (2) connected between the transparent carrier plate (3) and the first wall surface (11) so as to enable the transparent carrier plate (3) to rotate relative to the light box body (1); A variable light source lamp group (4) is arranged on at least one of the second wall surfaces (12), and an illumination range of the variable light source lamp group (4) at least partially covers the transparent carrier plate (3).

2. The inspection light box fixture according to claim 1, characterized in that: The maximum projection area of ​​the transparent carrier plate (3) toward the bottom wall (13) is less than or equal to the maximum projection area of ​​the opening (14) toward the bottom wall (13).

3. The inspection light box fixture according to claim 1, characterized in that: The light source colors of the variable light source lamp group (4) include at least: white light, yellow light and green light.

4. The inspection light box fixture according to claim 3, characterized in that: The illuminance of the variable light source lamp group (4) ranges from 1200 Lux to 50000 Lux.

5. The inspection light box fixture according to claim 1, characterized in that: The axis of the rotating shaft (2) is parallel to the plane where the transparent carrier (3) is located; two first walls (11) arranged opposite to each other are both rotatably connected to the rotating shaft (2), and the rotating shafts (2) on both sides are coaxially arranged; The rotation axis of the transparent carrier plate (3) is perpendicular to the first wall surface (11) and parallel to the second wall surface (12).

6. The inspection light box fixture according to claim 5, characterized in that: The range of the rotation angle of the transparent carrier plate (3) relative to the horizontal plane is A, wherein A satisfies 30°≤A≤60°.

7. The inspection light box fixture according to any one of claims 1 to 6, characterized in that: The inspection light box fixture also includes: An arc-shaped guide rail (5) is arranged inside the light box body (1), and the rotation axis of the arc-shaped guide rail (5) is parallel to the rotation axis of the rotating shaft (2); The follow-up lamp assembly (51) is arranged on a side of the arc-shaped guide rail (5) facing the opening (14).

8. The inspection light box fixture according to claim 7, characterized in that: The inspection light box fixture further comprises: a driving wheel (6) abutting against a side of the arc-shaped guide rail (5) away from the opening (14); the driving wheel (6) rotates to drive the arc-shaped guide rail (5) to swing around an axis.

9. The inspection light box fixture according to claim 8, characterized in that: The inspection light box fixture further comprises: a power unit (7) which drives the driving wheel (6) to rotate via a transmission shaft (8).

10. The inspection light box fixture according to claim 7, characterized in that: The light source colors of the follow-up light group (51) include at least white light, yellow light and green light; and the illuminance of the follow-up light group (51) has a value range of 1200 Lux to 50000 Lux.

Citation Information

Patent Citations

  • Tempered coated glass appearance inspection tool

    CN209102645U

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