An AOI testing device with transmission function

Abstract

The utility model discloses an AOI testing device with a conveying function, including a frame, a conveyor belt, a storage tray, a No. 1 detection cabinet and a No. 2 detection cabinet, wherein the bottom of the frame is fixedly installed with a support foot, the bottom of the frame is fixedly installed with a universal wheel, a conveyor belt is arranged above the frame, a storage tray is arranged on the conveyor belt, a No. 1 detection cabinet is arranged on one side above the frame, and a No. 2 detection cabinet is arranged on the other side above the frame. The utility model can realize two inspections of a PCB circuit board through the X-ray inspection mechanism and the AOI inspection mechanism through the setting of the X-ray inspection mechanism and the AOI inspection mechanism, the X-ray inspection mechanism can penetrate the PCB circuit board to detect the internal structure and defects, and the AOI inspection mechanism is good at quickly identifying the defects and abnormalities on the surface of the PCB circuit board, and the combination of the two can realize more comprehensive and in-depth inspection of the PCB circuit board.

Description

Technical Field

[0001] The utility model relates to the technical field of AOI detection, in particular to an AOI testing device with a transmission function. Background Art

[0002] AOI testing device, namely automatic optical inspection equipment, is a device that uses optical principles to automatically inspect electronic products. In the PCB circuit board production process, the circuit boards need to be inspected for appearance quality before leaving the factory to prevent unqualified products from entering the market. However, manual inspection is inefficient, so AOI testing devices are needed to detect and identify various defects on PCB circuit boards, automatically record and analyze the inspection results, and provide strong data support for quality control in the production process.

[0003] Existing AOI testing devices usually require manual operation to place and take out PCB boards from the testing area, which increases the number of manual operation steps and time, thereby limiting overall production efficiency.

[0004] For example, the PCB board inspection device disclosed in the announcement number CN220584342U requires manual transmission operation when the PCB board is inspected, and does not have a transmission function. However, the integration of the AOI test device without a transmission function with the fully automated production line may be limited, which is not conducive to further automation and intelligence of the production process. In addition, the inspection device lacks the function of repeated inspection. For some complex or high-precision PCB circuit boards, one inspection may not be able to fully cover all defects and problems.

[0005] Therefore, it is necessary to invent an AOI testing device with a transmission function to solve the above problems. Utility Model Content

[0006] The utility model aims to provide an AOI testing device with a transmission function to solve the problem that the technology does not have the transmission function.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an AOI testing device with a conveying function, comprising a frame, a conveyor belt, a storage tray, a No. 1 detection cabinet and a No. 2 detection cabinet, wherein a support foot is fixedly installed at the bottom of the frame, a universal wheel is fixedly installed at the bottom of the frame, a conveyor belt is arranged above the frame, a storage tray is arranged on the conveyor belt, a No. 1 detection cabinet is arranged on one side above the frame, and a No. 2 detection cabinet is arranged on the other side above the frame.

[0008] Preferably, there are multiple supporting feet and universal wheels, and the multiple supporting feet are arranged on one side of the universal wheel. The multiple supporting feet and the universal wheels are symmetrical with each other about the center of the frame, so that the supporting feet can ensure that the frame remains stable when stationary to prevent shaking or tipping, and the universal wheels enable the frame to be easily moved on various ground surfaces, greatly improving the maneuverability and flexibility.

[0009] Preferably, there are four storage trays, which are evenly distributed at equal distances. Storage slots are provided on the storage trays, so that the storage trays can be loaded with PCB circuit boards and provide a stable supporting platform for them, so that they are not easy to slide, fall or be damaged during movement on the conveyor belt.

[0010] Preferably, the No. 1 inspection cabinet and the No. 2 inspection cabinet are both arranged above the conveyor belt, and the No. 2 inspection cabinet is arranged on the right side of the No. 1 inspection cabinet, so that the conveyor belt can convey the PCB circuit board to the bottom of the No. 1 inspection cabinet and the No. 2 inspection cabinet for inspection.

[0011] Preferably, an X-ray detection mechanism is provided inside the No. 1 detection cabinet, and a CCD detector is provided below the X-ray detection mechanism, so that the X-ray detection mechanism generates and controls the emission of X-rays, and the CCD detector is responsible for receiving and converting these rays into visible images.

[0012] Preferably, a No. 1 fill light is arranged around the CCD detector, and a No. 1 control screen is arranged on the front outer wall of the No. 1 detection cabinet, so that the No. 1 fill light can provide necessary auxiliary light for the CCD detector to ensure that it can obtain clear and accurate image data.

[0013] Preferably, an AOI inspection mechanism is provided below the second inspection cabinet, and a CCD camera is provided below the AOI inspection mechanism, so that the AOI inspection mechanism uses the high-resolution camera and image processing algorithm of the CCD camera to capture, analyze and identify various defects on the PCB circuit board, such as solder joint short circuit, tin leakage, missing components, etc.

[0014] Preferably, a No. 2 fill light is arranged around the CCD camera, and a No. 2 control screen is arranged on the front outer wall of the No. 2 detection cabinet, so that the No. 2 fill light can supplement the light source in the environment, ensure the clarity and brightness of the image, and enable the CCD camera to capture more details, improve the contrast and dynamic range of the image, thereby making the picture more vivid and lively.

[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0016] 1. Through the setting of the conveyor belt, the conveyor belt can realize the automatic transmission of PCB circuit boards, greatly improving the detection efficiency. Compared with manual operation, the conveyor belt can move PCB circuit boards more stably and quickly, reducing the time of manual handling. At the same time, the PCB circuit boards continuously enter the detection mechanism, thus realizing continuous production. This continuous production method helps to reduce the downtime in the production process and effectively improve production efficiency;

[0017] 2. Through the setting of X-ray inspection mechanism and AOI inspection mechanism, the PCB circuit board can be inspected twice by X-ray inspection mechanism and AOI inspection mechanism. The X-ray inspection mechanism can penetrate the PCB circuit board to inspect the internal structure and defects, while the AOI inspection mechanism is good at quickly identifying defects and abnormalities on the surface of the PCB circuit board. The combination of the two can achieve more comprehensive and in-depth inspection of the PCB circuit board. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a bottom-up three-dimensional structural diagram of the support legs and universal wheels of the utility model;

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the conveyor belt and the storage tray of the utility model;

[0021] Figure 4 This is a bottom-up three-dimensional structural diagram of the No. 1 testing cabinet of the utility model;

[0022] Figure 5 It is a bottom-up three-dimensional structural schematic diagram of the No. 2 testing cabinet of the present utility model.

[0023] Description of reference numerals:

[0024] 1. Frame; 2. Support feet; 3. Universal wheels; 4. Conveyor belt; 5. Storage tray; 6. Storage slot; 7. Inspection cabinet No. 1; 8. X-ray inspection mechanism; 9. CCD detector; 10. Fill light No. 1; 11. Control panel No. 1; 12. Inspection cabinet No. 2; 13. AOI inspection mechanism; 14. CCD camera; 15. Fill light No. 2; 16. Control panel No. 2. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0026] The utility model provides Figure 1-5An AOI testing device with a conveying function is shown, comprising a frame 1, a supporting foot 2 is fixedly installed at the bottom of the frame 1, a universal wheel 3 is fixedly installed at the bottom of the frame 1, a plurality of supporting feet 2 and universal wheels 3 are provided, a plurality of supporting feet 2 are provided on one side of the universal wheel 3, a plurality of supporting feet 2 and universal wheels 3 are centrally symmetrical with respect to the frame 1, a conveyor belt 4 is provided above the frame 1, four storage trays 5 are provided, the four storage trays 5 are evenly distributed at equal distances, a storage slot 6 is provided on the storage tray 5, a storage tray 5 is provided on the conveyor belt 4, a No. 1 inspection cabinet 7 is provided on one side above the frame 1, and a No. 2 inspection cabinet 12 is provided on the other side above the frame 1.

[0027] Both the No. 1 detection cabinet 7 and the No. 2 detection cabinet 12 are arranged above the conveyor belt 4, and the No. 2 detection cabinet 12 is arranged on the right side of the No. 1 detection cabinet 7. An X-ray detection mechanism 8 is arranged inside the No. 1 detection cabinet 7, and a CCD detector 9 is arranged below the X-ray detection mechanism 8. A No. 1 fill light 10 is arranged around the CCD detector 9, and a No. 1 control screen 11 is arranged on the front outer wall of the No. 1 detection cabinet 7, an AOI detection mechanism 13 is arranged below the No. 2 detection cabinet 12, and a CCD camera 14 is arranged below the AOI detection mechanism 13, and a No. 2 fill light 15 is arranged around the CCD camera 14, and a No. 2 control screen 16 is arranged on the front outer wall of the No. 2 detection cabinet 12, so that the No. 2 fill light 15 can supplement the light source in the environment to ensure the clarity and brightness of the image.

[0028] The provided conveyor belt 4 can convey the PCB circuit board to the bottom of the No. 1 inspection cabinet 7 and the No. 2 inspection cabinet 12 for inspection, thereby realizing the automatic conveying of the PCB circuit board. The provided X-ray inspection mechanism 8 generates and controls the emission of X-rays, and uses X-ray imaging technology to obtain the image information inside the PCB circuit board. The CCD detector 9 converts X-rays or other forms of light signals into charge signals, and further converts these charge signals into digital signals. In this way, the internal structure or defects of the PCB circuit board are captured in the form of digital images. Finally, the No. 1 control screen 11 presents these digital images in a visual form for further analysis and judgment. The provided CCD camera 14 can capture the subtle features and details of the PCB circuit board to be inspected, and converts the optical image into an electrical signal through the principle of photoelectric conversion, and then further converts it into digital image data. These data are transmitted to the image processing unit of the AOI inspection mechanism 13 for subsequent analysis and comparison. Finally, through the real-time feedback of the No. 2 control screen 16, the image and data on the No. 2 control screen 16 can help the operator quickly identify defects on the product.

[0029] Working principle of this utility model:

[0030] Refer to the instruction manual Figure 1-3When using the utility model, firstly, the test device is moved to a suitable position by the universal wheel 3, and is stably placed by the support foot 2, and then the test device is connected to an external power supply so that the test device is powered on and can work, and then the PCB circuit board to be tested can be placed inside the storage tray 5, and finally the conveyor belt 4 is started, and the switches of the No. 1 test cabinet 7 and the No. 2 test cabinet 12 are turned on;

[0031] Refer to the instruction manual Figure 4 When the utility model is used, when the PCB circuit board is conveyed to the bottom of the No. 1 detection cabinet 7, the X-ray detection mechanism 8 inside the No. 1 detection cabinet 7 transmits X-rays to penetrate the PCB circuit board, thereby obtaining information about its internal structure and connection status, and the CCD detector 9 is responsible for receiving the signal generated by the X-ray detection mechanism 8 after penetrating the PCB circuit board, and converting it into a digital image, which can provide the internal structure and connection status of the PCB circuit board and display it through the No. 1 control screen 11, so that the inspection personnel can more intuitively analyze and judge the quality of the PCB circuit board;

[0032] Refer to the instruction manual Figure 5 When using the utility model, after the PCB circuit board is inspected by the No. 1 inspection cabinet 7, it is again transferred to the bottom of the No. 2 inspection cabinet 12 for secondary inspection. The image of the PCB circuit board can be captured by the CCD camera 14 inside the No. 2 inspection cabinet 12. Its high resolution and accurate image acquisition capabilities enable the AOI inspection mechanism 13 to obtain clear and detailed PCB circuit board images, and intuitively present the real-time images and data in the inspection process through the No. 2 control screen 16, helping the operator to monitor the inspection progress and results in real time. Therefore, the PCB circuit board can be inspected twice by the No. 1 inspection cabinet 7 and the No. 2 inspection cabinet 12, which is more comprehensive and in-depth.

Claims

1. An AOI testing device with a conveying function, comprising a frame (1), a conveyor belt (4), a storage tray (5), a No. 1 inspection cabinet (7) and a No. 2 inspection cabinet (12), characterized in that: A support foot (2) is fixedly mounted on the bottom of the frame (1), a universal wheel (3) is fixedly mounted on the bottom of the frame (1), a conveyor belt (4) is arranged above the frame (1), a storage tray (5) is arranged on the conveyor belt (4), a No. 1 inspection cabinet (7) is arranged on one side above the frame (1), and a No. 2 inspection cabinet (12) is arranged on the other side above the frame (1).

2. The AOI testing device with a transmission function according to claim 1, characterized in that: A plurality of the supporting feet (2) and the universal wheels (3) are provided, and the plurality of the supporting feet (2) are provided on one side of the universal wheels (3). The plurality of the supporting feet (2) and the universal wheels (3) are centrally symmetrical with respect to the frame (1).

3. The AOI testing device with a transmission function according to claim 1, characterized in that: Four storage trays (5) are provided, and the four storage trays (5) are evenly distributed at equal distances. Storage slots (6) are provided on the storage trays (5).

4. The AOI testing device with a transmission function according to claim 1, characterized in that: The No. 1 detection cabinet (7) and the No. 2 detection cabinet (12) are both arranged above the conveyor belt (4), and the No. 2 detection cabinet (12) is arranged on the right side of the No. 1 detection cabinet (7).

5. The AOI testing device with a transmission function according to claim 4, characterized in that: An X-ray detection mechanism (8) is arranged inside the No. 1 detection cabinet (7), and a CCD detector (9) is arranged below the X-ray detection mechanism (8).

6. The AOI testing device with a transmission function according to claim 5, characterized in that: A first fill light (10) is arranged around the periphery of the CCD detector (9), and a first control screen (11) is arranged on the front outer wall of the first detection cabinet (7).

7. The AOI testing device with a transmission function according to claim 4, characterized in that: An AOI detection mechanism (13) is arranged below the second detection cabinet (12), and a CCD camera (14) is arranged below the AOI detection mechanism (13).

8. The AOI testing device with a transmission function according to claim 7, characterized in that: A second fill light (15) is arranged around the CCD camera (14), and a second control screen (16) is arranged on the front outer wall of the second detection cabinet (12).

Images