A connecting wire resistant to high temperature cracking

By designing a multi-layered structure connecting wire, including a heat dissipation layer, a high-temperature protective sleeve and a crack-proof reinforcement layer, the problem of the connecting wire being prone to rupture in a high-temperature environment is solved, and a longer service life and better fire-proof and waterproof performance are achieved.

CN222705231UActive Publication Date: 2025-04-01SHENZHEN BOYIN WIRE ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421458233.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-01
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing connecting wires are prone to rupture in high temperature environments, resulting in a shorter service life.

Method used

A connecting line including four wire cores, insulating layers, metal shielding layers, heat dissipation fillers, heat dissipation layers, flame retardant layers, anti-crack reinforcement layers, water barrier layers and high-temperature protective sleeves are designed. Several heat-dissipating micropores are evenly opened on the outer wall of the anti-high temperature protective sleeve. The heat-dissipating layer is filled with a heat-dissipating aluminum wire mesh. The flame-retardant layer is a polymerizable flame-retardant resin layer. The anti-crack-proof reinforcement layer is made of cross-woven metal wire.

Benefits of technology

Through the design of the heat dissipation filler and the heat dissipation layer, the connecting line can quickly and evenly dissipate heat in a high temperature environment, avoiding expansion caused by excessive temperature. The high-temperature protective cover improves the high-temperature resistance of the connecting line, the flame retardant layer and the anti-crack reinforcement layer enhance fire resistance and toughness, and the water-blocking layer prevents the connecting line from getting damp.

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Patent Text Reader

Abstract

The utility model discloses a high-temperature rupture resistant connecting wire, comprising four wire cores, all of which are wrapped with insulating layers on the outside of the wire cores, a metal shielding layer is arranged on the outside of the insulating layer, a heat dissipation filler is arranged between the metal shielding layer and the insulating layer, a heat dissipation layer is arranged on the outside of the metal shielding layer, a flame retardant layer is arranged on the outside of the heat dissipation layer, an anti-rupture reinforcement layer is arranged on the outside of the flame retardant layer, a water-blocking layer is arranged on the outside of the anti-rupture reinforcement layer, an anti-high-temperature protective sleeve is arranged on the outside of the water-blocking layer, and a plurality of heat dissipation micropores are evenly opened on the outer wall of the anti-high-temperature protective sleeve; the utility model can improve the high-temperature resistance and toughness of the connecting wire and improve the service life.
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Description

Technical Field

[0001] The utility model relates to the technical field of connecting wires, in particular to a connecting wire that is resistant to high temperature rupture. Background Art

[0002] With the rapid development of modern society and the continuous advancement of science and technology, people are paying more and more attention to the safety issues of various electronic products, and the quality and functional requirements of electronic products are also getting higher and higher. The importance of connecting cables as a carrier for data and power exchange between devices, devices and machines, and machines and machines is self-evident.

[0003] The connecting wire is an important carrier for data and power exchange and has a wide range of applications. However, when the existing connecting wire is in a high temperature environment, the external high temperature plus the temperature generated by the connecting wire itself will cause the overall heating of the connecting wire to be serious and easy to break, thereby shortening the service life of the connecting wire. Therefore, a connecting wire that resists high temperature breakage is urgently needed to solve the above problem. Utility Model Content

[0004] The utility model aims to provide a high temperature rupture resistant connecting wire in order to solve the problems that the existing connecting wires generate heat seriously and are easy to rupture when in a high temperature environment, thereby shortening the service life.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: it includes four wire cores, each of which is wrapped with an insulating layer on the outside, a metal shielding layer is arranged on the outside of the insulating layer, a heat dissipation filler is arranged between the metal shielding layer and the insulating layer, a heat dissipation layer is arranged on the outside of the metal shielding layer, a flame retardant layer is arranged on the outside of the heat dissipation layer, an anti-rupture reinforcement layer is arranged on the outside of the flame retardant layer, a water-blocking layer is arranged on the outside of the anti-rupture reinforcement layer, a high-temperature protective cover is arranged on the outside of the water-blocking layer, and a number of heat dissipation micropores are evenly opened on the outer wall of the anti-high-temperature protective cover.

[0006] Furthermore, the heat dissipation layer is filled with heat dissipation aluminum wire mesh.

[0007] Furthermore, the flame retardant layer is a polymerizable flame retardant resin layer, and six reinforcing ribs are evenly distributed inside the flame retardant layer, and the reinforcing ribs are made of metal steel material.

[0008] Furthermore, the interior of the anti-rupture reinforcement layer is cross-woven with metal steel wires.

[0009] Furthermore, the high temperature resistant protective sleeve is made of butyl rubber material.

[0010] Beneficial effects: 1. By setting up heat dissipation fillers and heat dissipation layers, the connecting wire can dissipate heat quickly and evenly in a high temperature environment. A number of heat dissipation micropores are evenly opened on the outer wall of the high temperature protective sleeve to achieve better heat dissipation effect and avoid expansion due to excessive temperature.

[0011] 2. The high temperature protection sleeve is made of butyl rubber, which has excellent heat resistance, aging resistance, chemical resistance and other functions. It can improve the high temperature resistance of the connecting line. The flame retardant layer and anti-rupture reinforcement layer can enhance the fire resistance and toughness of the connecting line to prevent rupture due to external force.

[0012] 3. When water vapor enters the connecting wire from the heat dissipation micropores, the water-blocking layer can effectively block and absorb the water vapor to prevent the connecting wire from getting damp. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] In the figure: 1-wire core, 2-insulating layer, 3-metal shielding layer, 4-heat dissipation filler, 5-heat dissipation layer, 6-flame retardant layer, 7-anti-rupture reinforcement layer, 8-water-blocking layer, 9-anti-high temperature protective cover, 10-heat dissipation micropores, 11-reinforcement ribs. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] Combination Figure 1A high-temperature rupture-resistant connecting wire shown in the figure includes four cores 1, each of which is wrapped with an insulating layer 2, a metal shielding layer 3 is provided on the outside of the insulating layer 2, a heat dissipation filler 4 is provided between the metal shielding layer 3 and the insulating layer 2, a heat dissipation layer 5 is provided on the outside of the metal shielding layer 3, and the heat dissipation layer 5 is filled with a heat dissipation aluminum wire mesh, a flame retardant layer 6 is provided on the outside of the heat dissipation layer 5, the flame retardant layer 6 is a polymerizable flame retardant resin layer, six reinforcing ribs 11 are evenly distributed inside the flame retardant layer 6, and the reinforcing ribs 11 are made of metal steel material, an anti-rupture reinforcement layer 7 is provided on the outside of the flame retardant layer 6, and the inside of the anti-rupture reinforcement layer 7 is cross-woven with metal steel wires, a water-blocking layer 8 is provided on the outside of the anti-rupture reinforcement layer 7, and a high-temperature protective sleeve 9 is provided on the outside of the water-blocking layer 8, the high-temperature protective sleeve 9 is made of butyl rubber material, and a number of heat dissipation micropores 10 are evenly opened on the outer wall of the high-temperature protective sleeve 9. When the connector is in a high temperature environment, the heat generated by the connecting wire can be quickly and evenly dissipated through the heat dissipation filler 4 and the heat dissipation aluminum wire inside the heat dissipation layer 5 when the connecting wire is working. The heat dissipation micropores 10 can speed up the heat dissipation speed to prevent the connecting wire from expanding due to excessive temperature. The high temperature protection sleeve 9 is made of butyl rubber, which has good heat resistance, aging resistance, chemical resistance and other functions. It can improve the high temperature resistance of the connecting wire in a high temperature environment. The flame retardant layer 6 and the anti-rupture reinforcement layer 7 can enhance the fire resistance and toughness of the connecting wire to prevent rupture due to external force. In addition, when water vapor enters the outside of the connecting wire from the heat dissipation micropores 10, the water barrier layer 8 can also effectively block and absorb water vapor to prevent the connecting wire from getting damp.

[0017] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0018] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A connecting wire resistant to high temperature cracking, characterized in that: The invention comprises four wire cores (1), each of which is wrapped with an insulating layer (2) on the outside, a metal shielding layer (3) is provided on the outside of the insulating layer (2), a heat dissipation filler (4) is provided between the metal shielding layer (3) and the insulating layer (2), a heat dissipation layer (5) is provided on the outside of the metal shielding layer (3), a flame retardant layer (6) is provided on the outside of the heat dissipation layer (5), an anti-rupture reinforcement layer (7) is provided on the outside of the flame retardant layer (6), a water-blocking layer (8) is provided on the outside of the anti-rupture reinforcement layer (7), an anti-high temperature protective sleeve (9) is provided on the outside of the water-blocking layer (8), and a plurality of heat dissipation micropores (10) are evenly provided on the outer wall of the anti-high temperature protective sleeve (9).

2. A high temperature crack resistant connecting wire according to claim 1, characterized in that: The heat dissipation layer (5) is filled with heat dissipation aluminum wire mesh.

3. A high temperature crack resistant connecting wire according to claim 1, characterized in that: The flame retardant layer (6) is a polymerizable flame retardant resin layer. Six reinforcing ribs (11) are evenly distributed inside the flame retardant layer (6). The reinforcing ribs (11) are made of metal steel material.

4. A high temperature crack resistant connecting wire according to claim 1, characterized in that: The interior of the anti-rupture reinforcement layer (7) is formed by cross-weaving of metal steel wires.

5. A high temperature crack resistant connecting wire according to claim 1, characterized in that: The high temperature resistant protective sleeve (9) is made of butyl rubber material.